HYVA HC501 User manual

HC501
MANUALE AVVERTENZE, USO E MANUTENZIONE
WARNING, OPERATING AND MAINTENANCE MANUAL
ANWEISUNGS-, BEDIENUNGS- UND WARTUNGSHANDBUCH
COD. 7.88.2318 Rev. 05

INDICE
AMANUALE AVVERTENZE ............................................................................. A-1
A.1 PERICOLI DI NATURA MECCANICA .......................................................................................................................... A-2
A.1.1 RESISTENZA MECCANICA..................................................................................................................................................................A-2
A.1.2 PERICOLO DI SCHIACCIAMENTO ......................................................................................................................................................A-5
A.1.3 PERICOLO DI CESOIAMENTO ............................................................................................................................................................A-8
A.1.4 PERICOLO DI TRASCINAMENTO O INTRAPPOLAMENTO...............................................................................................................A-9
A.1.5 PERICOLO DI URTO.............................................................................................................................................................................A-9
A.1.6 PERICOLO DI EIEZIONE DI OLIO......................................................................................................................................................A-11
A.1.7 PERDITA DI STABILITÀ......................................................................................................................................................................A-12
A.1.8 SCIVOLAMENTO, INCIAMPO CADUTA.............................................................................................................................................A-15
A.2 PERICOLI DI NATURA ELETTRICA.......................................................................................................................... A-16
A.2.1 CONTATTO CON ELEMENTI IN TENSIONE .....................................................................................................................................A-16
A.2.2 FENOMENI ELETTROSTATICI...........................................................................................................................................................A-18
A.3 PERICOLI DI NATURA TERMICA.............................................................................................................................. A-19
A.3.1 BRUCIATURE, SCOTTATURE ...........................................................................................................................................................A-19
A.3.2 TEMPERATURA AMBIENTALE..........................................................................................................................................................A-19
A.4 PERICOLI GENERATI DAL RUMORE....................................................................................................................... A-20
A.5 PERICOLI GENERATI DA VIBRAZIONI .................................................................................................................... A-20
A.6 PERICOLI DA SOSTANZE UTILIZZATE DALLA MACCHINA..................................................................................A-21
A.6.1 PERICOLI DA CONTATTO O INALAZIONE DI FLUIDI DANNOSI.....................................................................................................A-21
A.7 PERICOLI DI TIPO ERGONOMICO ........................................................................................................................... A-25
A.7.1 POSTAZIONI DI LAVORO...................................................................................................................................................................A-25
A.7.2 VISIBILITÀ ...........................................................................................................................................................................................A-26
A.7.3 ERRORE UMANO ...............................................................................................................................................................................A-27
A.8 AVVIAMENTO E SPEGNIMENTO INATTESO DELLA GRU.....................................................................................A-28
A.9 INEFFICIENZA DEI DISPOSITIVI DI SICUREZZA..................................................................................................... A-29
A.10 ERRORI DI ACCOPPIAMENTO ................................................................................................................................. A-31
A.11 PERICOLI CAUSATI DA MANOVRE ERRATE.......................................................................................................... A-33
A.12 AVVERTENZE PER IL SOLLEVAMENTO E IL TRASPORTO GRU .........................................................................A-36
A.13 AVVERTENZE PER RADICOMANDO ....................................................................................................................... A-37
A.14 AVVERTENZE SUPPLEMENTARI PER JIB.............................................................................................................. A-42
A.15 AVVERTENZE SUPPLEMENTARI PER VERRICELLO ............................................................................................ A-43
A.16 AVVERTENZE SUPPLEMENTARI BENNA-POLIPO ................................................................................................ A-46
A.17 AVVERTENZE SUPPLEMENTARI PER TRIVELLA .................................................................................................. A-49
A.18 AVVERTENZE PER L'USO DEI COMANDI D'EMERGENZA ....................................................................................A-50
BMANUALE D’USO.......................................................................................... B-1
B.1 PREMESSA ..................................................................................................................................................................B-2
B.2 IDENTIFICAZIONE .......................................................................................................................................................B-3
B.3 DOCUMENTAZIONE E DESCRIZIONE GRU...............................................................................................................B-4
B.3.1 DOCUMENTAZIONE ALLEGATA .........................................................................................................................................................B-4
B.3.2 MARCATURA ........................................................................................................................................................................................B-5
B.3.3 CONDIZIONI DI SERVIZIO....................................................................................................................................................................B-6
B.3.4 COMPONENTI PRINCIPALI..................................................................................................................................................................B-7
B.3.5 DISPOSITIVI DI SICUREZZA, LIMITATORI E INDICATORI ................................................................................................................B-8
B.3.6 SIGILLI DI SICUREZZA.........................................................................................................................................................................B-9
B.3.7 COMANDI............................................................................................................................................................................................B-10
B.4 DESCRIZIONE DEI COMANDI...................................................................................................................................B-11
B.4.1 PANNELLO DI CONTROLLO TCU......................................................................................................................................................B-11
B.4.2 DEVIATORE PRINCIPALE..................................................................................................................................................................B-14
B.4.3 COMANDI STABILIZZATORI LATO DISTRIBUTORE........................................................................................................................B-15
B.4.4 COMANDI STABILIZZATORI LATO OPPOSTO DISTRIBUTORE .....................................................................................................B-16
B.4.5 COMANDI MOVIMENTAZIONE GRU .................................................................................................................................................B-17
B.5 DESCRIZIONE DEI DISPOSITIVI DI SICUREZZA.....................................................................................................B-20
B.5.1 LIMITATORE DI MOMENTO...............................................................................................................................................................B-20
B.5.2 PULSANTE D’EMERGENZA...............................................................................................................................................................B-22
B.5.3 LIMITATORE DI CARICO DELLE PROLUNGHE MANUALI...............................................................................................................B-23
B.5.4 VALVOLE DI BLOCCO SUI CILINDRI OLEODINAMICI .....................................................................................................................B-24
B.5.5 SALTARELLI DI BLOCCAGGIO DELLE ASTE STABILIZZATRICI ....................................................................................................B-25
B.5.6 DISPOSITIVO DI BLOCCAGGIO DELLE PROLUNGHE MECCANICHE...........................................................................................B-26
B.5.7 LIMITATORI DI ROTAZIONE (OPTIONAL).........................................................................................................................................B-27
B.6 INDICATORI E LUCI DI SEGNALAZIONE.................................................................................................................B-28
B.6.1 DISPOSITIVO SEGNALAZIONE CHIUSURA ASTE STABILIZZATRICI (CE)....................................................................................B-30
B.7 PITTOGRAMMI...........................................................................................................................................................B-31
B.8 CONTROLLI PRELIMINARI DELLE CONDIZIONI DI LAVORO................................................................................B-32
B.8.1 CONDIZIONI CLIMATICHE E ATMOSFERICHE................................................................................................................................B-32
B.8.2 DISTANZA DA LINEE ELETTRICHE...................................................................................................................................................B-33

B.8.3 PENDENZA DEL TERRENO...............................................................................................................................................................B-33
B.8.4 RESISTENZA DEL TERRENO............................................................................................................................................................B-34
B.8.5 VISIBILITÀ ...........................................................................................................................................................................................B-35
B.8.6 CONTROLLI GENERALI PRIMA DI OPERARE CON LA GRU ..........................................................................................................B-36
B.9 OPERARE CON LA GRU ...........................................................................................................................................B-37
B.9.1 OPERAZIONI DI AVVIAMENTO..........................................................................................................................................................B-37
B.9.2 PROCEDURA DI STABILIZZAZIONE GRU ........................................................................................................................................B-38
B.9.3 PROCEDURA DI APERTURA DELLA GRU........................................................................................................................................B-40
B.9.4 OPERAZIONI DI SOLLEVAMENTO....................................................................................................................................................B-41
B.9.5 DISPOSITIVO DI INCREMENTO DI POTENZA LCS..........................................................................................................................B-43
B.9.6 PROCEDURA DI CHIUSURA DELLA GRU ........................................................................................................................................B-44
B.9.7 PROCEDURA DI CHIUSURA STABILIZZATORI................................................................................................................................B-46
B.9.8 CONTROLLI OBBLIGATORI PRIMA DI LASCIARE LA POSTAZIONE DI LAVORO.........................................................................B-48
B.10 ANTENNA ARTICOLATA (JIB)..................................................................................................................................B-49
B.10.1 COMPONENTI PRINCIPALI................................................................................................................................................................B-49
B.10.2 CAMPO DI LAVORO ...........................................................................................................................................................................B-49
B.10.3 LIMITATORE DI MOMENTO GRU CON JIB.......................................................................................................................................B-50
B.10.4 LIMITATORE DI CARICO DELLE PROLUNGHE MANUALI DEL JIB ................................................................................................B-52
B.10.5 VALVOLE DI BLOCCO SUI CILINDRI JIB ..........................................................................................................................................B-52
B.10.6 COMANDI GRU CON JIB....................................................................................................................................................................B-53
B.10.7 PROCEDURA DI APERTURA DEL JIB...............................................................................................................................................B-54
B.10.8 PROCEDURA DI CHIUSURA DEL JIB................................................................................................................................................B-55
B.10.9 MONTAGGIO E SMONTAGGIO DEL JIB ...........................................................................................................................................B-56
B.11 ACCESSORI DI SOLLEVAMENTO............................................................................................................................ B-58
B.11.1 PROLUNGHE MANUALI .....................................................................................................................................................................B-59
B.11.2 VERRICELLO ......................................................................................................................................................................................B-61
B.11.3 BENNA-POLIPO..................................................................................................................................................................................B-63
CMANUALE DI MANUTENZIONE.................................................................... C-1
C.1 TERMINI DI GARANZIA ...............................................................................................................................................C-2
C.2 MANUTENZIONE ORDINARIA ....................................................................................................................................C-2
C.2.1 INGRASSAGGIO...................................................................................................................................................................................C-3
C.2.2 SCHEMA DI INGRASSAGGIO..............................................................................................................................................................C-4
C.2.3 RABBOCCO SERBATOIO OLIO...........................................................................................................................................................C-5
C.2.4 PULIZIA DELLA GRU............................................................................................................................................................................C-6
C.3 MANUTENZIONE PROGRAMMATA............................................................................................................................C-7
C.4 MANUTENZIONE STRAORDINARIA...........................................................................................................................C-7
C.5 INATTIVITÀ...................................................................................................................................................................C-7
C.6 MESSA FUORI SERVIZIO DELLA GRU ......................................................................................................................C-8
C.6.1 DISINSTALLAZIONE.............................................................................................................................................................................C-8
C.6.2 STOCCAGGIO.......................................................................................................................................................................................C-9
C.6.3 SMALTIMENTO.....................................................................................................................................................................................C-9
DALLEGATI ...................................................................................................... D-1
D.1 DATI TECNICI...............................................................................................................................................................D-2
D.1.1 CARATTERISTICHE GENERALI ..........................................................................................................................................................D-2
D.1.2 TEMPI DI APERTURA CILINDRI IDRAULICI........................................................................................................................................D-3
D.1.3 CAPACITÀ CIRCUITO IDRAULICO......................................................................................................................................................D-4
D.1.4 DIMENSIONI D’INGOMBRO .................................................................................................................................................................D-5
D.1.5 ALTEZZA GANCIO................................................................................................................................................................................D-7
D.1.6 DIAGRAMMI DI CARICO.......................................................................................................................................................................D-8
D.1.7 PESI E BARICENTRI...........................................................................................................................................................................D-16
D.1.8 SCHEMI IDRAULICI ............................................................................................................................................................................D-18
D.1.9 SCHEMI ELETTRICI............................................................................................................................................................................D-26
D.1.10 FUNZIONI OPERATIVE DEI RADIOCOMANDI..................................................................................................................................D-29
D.1.11 PITTOGRAMMI APPLICATI ALLA GRU..............................................................................................................................................D-38
D.1.12 ELENCO CONTROLLI DI MANUTENZIONE PROGRAMMATA.........................................................................................................D-40
D.1.13 ANOMALIE...........................................................................................................................................................................................D-42
D.1.14 COPPIE DI SERRAGGIO....................................................................................................................................................................D-45
D.1.15 TABELLE DI CONVERSIONE UNITÀ DI MISURA..............................................................................................................................D-47

CONTENTS
AWARNING MANUAL ...................................................................................... A-1
A.1 MECHANICAL HAZARDS............................................................................................................................................ A-2
A.1.1 MECHANICAL RESISTANCE................................................................................................................................................................A-2
A.1.2 CRUSHING HAZARD............................................................................................................................................................................A-5
A.1.3 CUTTING HAZARD ...............................................................................................................................................................................A-8
A.1.4 DRAGGING OR ENTRAPMENT HAZARD............................................................................................................................................A-9
A.1.5 IMPACT HAZARD..................................................................................................................................................................................A-9
A.1.6 OIL LEAK HAZARD .............................................................................................................................................................................A-11
A.1.7 LOSS OF STABILITY...........................................................................................................................................................................A-12
A.1.8 SLIPPING, TRIPPING AND FALLS.....................................................................................................................................................A-15
A.2 ELECTRIC SHOCK HAZARD..................................................................................................................................... A-16
A.2.1 CONTACT WITH LIVE COMPONENTS..............................................................................................................................................A-16
A.2.2 STATIC ELECTRICITY........................................................................................................................................................................A-18
A.3 HEAT HAZARDS ........................................................................................................................................................ A-19
A.3.1 BURNS.................................................................................................................................................................................................A-19
A.3.2 ENVIRONMENTAL TEMPERATURE..................................................................................................................................................A-19
A.4 NOISE HAZARDS....................................................................................................................................................... A-20
A.5 VIBRATION HAZARDS .............................................................................................................................................. A-20
A.6 HAZARDS RELATING TO SUBSTANCES USED BY THE MACHINE...................................................................... A-21
A.6.1 TOXIC SUBSTANCE HAZARD (INHALATION OR CONTACT) .........................................................................................................A-21
A.7 ERGONOMIC HAZARDS............................................................................................................................................ A-25
A.7.1 OPERATING POSITIONS ...................................................................................................................................................................A-25
A.7.2 VISIBILITY ...........................................................................................................................................................................................A-26
A.7.3 HUMAN ERROR..................................................................................................................................................................................A-27
A.8 UNEXPECTED START-UP AND SWITCH-OFF OF THE CRANE ............................................................................. A-28
A.9 SAFETY DEVICE FAULTS......................................................................................................................................... A-29
A.10 COUPLING FAULTS................................................................................................................................................... A-31
A.11 HAZARDS DUE TO INCORRECT LOAD MOVEMENTS ........................................................................................... A-33
A.12 WARNINGS TO LIFT AND TRANSPORT THE CRANE ............................................................................................ A-36
A.13 WARNINGS FOR RADIO REMOTE CONTROL......................................................................................................... A-37
A.14 SUPPLEMENTARY WARNINGS FOR JIB................................................................................................................. A-42
A.15 SUPPLEMENTARY WARNINGS FOR WINCH .......................................................................................................... A-43
A.16 SUPPLEMENTARY WARNINGS FOR BUCKET-GRAB............................................................................................ A-46
A.17 SUPPLEMENTARY WARNINGS FOR DRILL............................................................................................................ A-49
A.18 WARNINGS FOR USE OF THE EMERGENCY CONTROLS.....................................................................................A-50
BOPERATING MANUAL .................................................................................. B-1
B.1 PREMISE ......................................................................................................................................................................B-2
B.2 IDENTIFICATION..........................................................................................................................................................B-3
B.3 CRANE DESCRIPTION AND DOCUMENTATION.......................................................................................................B-4
B.3.1 ENCLOSED DOCUMENTATION...........................................................................................................................................................B-4
B.3.2 MARK.....................................................................................................................................................................................................B-5
B.3.3 SERVICE CONDITIONS........................................................................................................................................................................B-6
B.3.4 MAIN COMPONENTS ...........................................................................................................................................................................B-7
B.3.5 SAFETY DEVICES, LIMIT SWITCHES AND INDICATORS .................................................................................................................B-8
B.3.6 SAFETY SEALS.....................................................................................................................................................................................B-9
B.3.7 CONTROLS.........................................................................................................................................................................................B-10
B.4 DESCRIPTION OF THE CONTROLS......................................................................................................................... B-11
B.4.1 TCU CONTROL PANELS....................................................................................................................................................................B-11
B.4.2 MAIN DEVIATION VALVE...................................................................................................................................................................B-14
B.4.3 STABILIZERS CONTROLS AT CONTROL VALVE SIDE...................................................................................................................B-15
B.4.4 STABILIZERS CONTROLS AT CONTROL VALVE OPPOSITE SIDE ...............................................................................................B-16
B.4.5 WORK OPERATION CONTROLS.......................................................................................................................................................B-17
B.5 DESCRIPTION OF THE SAFETY DEVICES ..............................................................................................................B-20
B.5.1 LOAD LIMITING DEVICE ....................................................................................................................................................................B-20
B.5.2 EMERGENCY STOP BUTTONS.........................................................................................................................................................B-22
B.5.3 MANUAL EXTENSION LOAD LIMITING DEVICE ..............................................................................................................................B-23
B.5.4 BLOCK VALVES ON HYDRAULIC CYLINDERS................................................................................................................................B-24
B.5.5 AUTOMATIC ESCAPEMENT FOR STABILIZER EXTENSIONS........................................................................................................B-25
B.5.6 MANUAL EXTENSIONS LOCK DEVICES ..........................................................................................................................................B-26
B.5.7 SLEWING LIMITING DEVICES (OPTIONAL) .....................................................................................................................................B-27
B.6 GAUGES AND WARNING LIGHTS............................................................................................................................ B-28
B.6.1 DEVICE SIGNALLING THE CLOSING OF THE STABILIZER BEAMS (EC)......................................................................................B-30
B.7 PICTOGRAMS ............................................................................................................................................................ B-31
B.8 PRELIMINARY VERIFICATION OF OPERATING CONDITIONS .............................................................................. B-32
B.8.1 CLIMATE AND ATMOSPHERIC CONDITIONS..................................................................................................................................B-32
B.8.2 DISTANCE FROM POWER LINES .....................................................................................................................................................B-33

B.8.3 GROUND SLOPE................................................................................................................................................................................B-33
B.8.4 GROUND RESISTANCE.....................................................................................................................................................................B-34
B.8.5 VISIBILITY ...........................................................................................................................................................................................B-35
B.8.6 GENERAL PRELIMINARY CRANE CHECKS BEFORE OPERATION...............................................................................................B-36
B.9 OPERATING WITH THE CRANE ............................................................................................................................... B-37
B.9.1 START UP OPERATIONS...................................................................................................................................................................B-37
B.9.2 STABILIZATION PROCEDURE OF THE CRANE...............................................................................................................................B-38
B.9.3 PROCEDURE FOR OPENING THE CRANE......................................................................................................................................B-40
B.9.4 LIFTING OPERATIONS.......................................................................................................................................................................B-41
B.9.5 LCS POWER BOOST DEVICE............................................................................................................................................................B-43
B.9.6 PROCEDURE FOR CLOSING THE CRANE.......................................................................................................................................B-44
B.9.7 PRODEDURE FOR CLOSING THE STABILIZERS............................................................................................................................B-46
B.9.8 COMPULSORY SAFETY CHECKS BEFORE LEAVING THE WORK PLACE...................................................................................B-48
B.10 ARTICULATED JIB.....................................................................................................................................................B-49
B.10.1 MAIN COMPONENTS .........................................................................................................................................................................B-49
B.10.2 WORK RANGE....................................................................................................................................................................................B-49
B.10.3 LOAD LIMITING DEVICE FOR JIB CRANE........................................................................................................................................B-50
B.10.4 LOAD LIMITING DEVICE OF THE MANUAL EXTENSIONS OF THE JIB .........................................................................................B-52
B.10.5 CHECK VALVES ON JIB CYLINDERS ...............................................................................................................................................B-52
B.10.6 JIB CRANE CONTROLS .....................................................................................................................................................................B-53
B.10.7 PROCEDURE FOR OPENING THE JIB BOOM..................................................................................................................................B-54
B.10.8 PROCEDURE FOR CLOSING THE JIB BOOM..................................................................................................................................B-55
B.10.9 ASSEMBLING / REMOVING THE JIB.................................................................................................................................................B-56
B.11 LIFTING ACCESSORIES............................................................................................................................................B-58
B.11.1 MANUAL EXTENSIONS......................................................................................................................................................................B-59
B.11.2 WINCH.................................................................................................................................................................................................B-61
B.11.3 BUCKET-GRAB...................................................................................................................................................................................B-63
CMAINTENANCE MANUAL ............................................................................. C-1
C.1 WARRANTY TERMS ....................................................................................................................................................C-2
C.2 ORDINARY MAINTENANCE ........................................................................................................................................ C-2
C.2.1 GREASING............................................................................................................................................................................................C-3
C.2.2 GREASING CHART...............................................................................................................................................................................C-4
C.2.3 FILLING UP THE OIL TANK..................................................................................................................................................................C-5
C.2.4 CLEANING THE CRANE.......................................................................................................................................................................C-6
C.3 PLANNED MAINTENANCE..........................................................................................................................................C-7
C.4 EXTRAORDINARY MAINTENANCE............................................................................................................................C-7
C.5 INACTIVITY...................................................................................................................................................................C-7
C.6 TAKING THE CRANE OUT OF SERVICE.................................................................................................................... C-8
C.6.1 DISASSEMBLY......................................................................................................................................................................................C-8
C.6.2 STORAGE..............................................................................................................................................................................................C-9
C.6.3 DISPOSAL.............................................................................................................................................................................................C-9
DENCLOSURES ............................................................................................... D-1
D.1 TECHNICAL SPECIFICATIONS...................................................................................................................................D-2
D.1.1 GENERAL SPECIFICATIONS...............................................................................................................................................................D-2
D.1.2 OPENING TIME OF THE HYDRAULIC CYLINDERS ...........................................................................................................................D-3
D.1.3 CAPACITY OF HYDRAULIC SYSTEM..................................................................................................................................................D-4
D.1.4 OVERALL DIMENSIONS.......................................................................................................................................................................D-5
D.1.5 HOOK HEIGHT......................................................................................................................................................................................D-7
D.1.6 LOAD DIAGRAMS.................................................................................................................................................................................D-8
D.1.7 WEIGHTS AND CENTRES OF GRAVITY...........................................................................................................................................D-16
D.1.8 HYDRAULIC DIAGRAMS....................................................................................................................................................................D-18
D.1.9 ELECTRIC DIAGRAMS.......................................................................................................................................................................D-26
D.1.10 OPERATING FUNCTIONS OF THE RADIO REMOTE CONTROLS..................................................................................................D-29
D.1.11 PICTOGRAMS ON THE CRANE.........................................................................................................................................................D-38
D.1.12 PLANNED MAINTENANCE CHECK LIST...........................................................................................................................................D-40
D.1.13 TROUBLESHOOTING.........................................................................................................................................................................D-42
D.1.14 TIGHTENING TORQUES....................................................................................................................................................................D-45
D.1.15 CONVERSION TABLES OF MEASUREMENTS UNITS.....................................................................................................................D-47

INHALT
AANWEISUNGSHANDBUCH........................................................................... A-1
A.1 MECHANISCHE GEFAHREN .................................................................................................................................. A-2
A.1.1 MECHANISCHE FESTIGKEIT ..........................................................................................................................................................A-2
A.1.2 QUETSCHUNGSRISIKO...................................................................................................................................................................A-5
A.1.3 SCHERGEFAHR ...............................................................................................................................................................................A-8
A.1.4 GEFAHR DES ERFASSENS UND EINZIEHENS .............................................................................................................................A-9
A.1.5 STOSSGEFAHR................................................................................................................................................................................A-9
A.1.6 ÖLSPRITZGEFAHR ........................................................................................................................................................................A-11
A.1.7 STABILITÄTSVERLUST..................................................................................................................................................................A-12
A.1.8 RUTSCH-, STOLPER- UND STURZGEFAHR................................................................................................................................A-15
A.2 GEFAHREN ELEKTRISCHER ART....................................................................................................................... A-16
A.2.1 KONTAKT MIT SPANNUNGSFÜHRENDEN TEILEN.....................................................................................................................A-16
A.2.2 ELEKTROSTATISCHE LADUNG....................................................................................................................................................A-18
A.3 GEFAHREN THERMISCHER ART ........................................................................................................................ A-19
A.3.1 VERBRENNUNGEN VERBRÜHUNGEN ........................................................................................................................................A-19
A.3.2 UMGEBUNGSTEMPERATUR.........................................................................................................................................................A-19
A.4 GEFAHREN DURCH LÄRM................................................................................................................................... A-20
A.5 GEFAHREN DURCH VIBRATIONEN .................................................................................................................... A-20
A.6 GEFAHREN DURCH DIE VON DER MASCHINE VERWENDETE STOFFE ........................................................ A-21
A.6.1 GEFAHREN DURCH FLÜSSIGKEITEN MIT SCHÄDLICHER WIRKUNG (BERÜHRUNG, EINATMEN)......................................A-21
A.7 GEFAHREN ERGONOMISCHER ART .................................................................................................................. A-25
A.7.1 ARBEITSPLATZ ..............................................................................................................................................................................A-25
A.7.2 SICHTBARKEIT...............................................................................................................................................................................A-26
A.7.3 MENSCHLICHES VERSAGEN .......................................................................................................................................................A-27
A.8 UNVERMITTELTES STARTEN UND ABSCHALTEN DES KRANS ..................................................................... A-28
A.9 FEHLER IN DEN SICHERHEITSEINRICHTUNGEN.............................................................................................. A-29
A.10 ANSCHLUSSFEHLER ........................................................................................................................................... A-31
A.11 GEFAHREN DURCH MANÖVRIERFEHLER......................................................................................................... A-33
A.12 WARNUNGEN FÜR TRANSPORT UND ANHEBEN DES KRANS ....................................................................... A-36
A.13 HINWEISE FÜR FUNKFERNSTEUERUNG........................................................................................................... A-37
A.14 ZUSÄTZLICHE HINWEISE FÜR JIB-AUSLEGER................................................................................................. A-42
A.15 ZUSÄTZLICHE HINWEISE FÜR DIE WINDE ........................................................................................................ A-43
A.16 ZUSÄTZLICHE HINWEISE FÜR SCHALEN-/MEHRSCHALENGREIFER ............................................................ A-46
A.17 ZUSÄTZLICHE HINWEISE FÜR ERDBOHRER .................................................................................................... A-49
A.18 HINWEISE FÜR DIE VERWENDUNG DER NOTSTEUERUNGEN ....................................................................... A-50
BBEDIENUNGSHANDBUCH ........................................................................... B-1
B.1 VORWORT ...............................................................................................................................................................B-2
B.2 KENNDATEN............................................................................................................................................................B-3
B.3 DOKUMENTATION UND KRANBESCHREIBUNG .................................................................................................B-4
B.3.1 BEILIEGENDE DOKUMENTATION ..................................................................................................................................................B-4
B.3.2 KENNZEICHNUNG............................................................................................................................................................................B-5
B.3.3 DIENSTBEDINGUNGEN...................................................................................................................................................................B-6
B.3.4 HAUPTKOMPONENTEN...................................................................................................................................................................B-7
B.3.5 SICHERHEITSEINRICHTUNGEN, BEGRENZER UND ANZEIGEN................................................................................................B-8
B.3.6 SICHERHEITSPLOMBIERUNGEN...................................................................................................................................................B-9
B.3.7 STEUERUNGEN .............................................................................................................................................................................B-10
B.4 BESCHREIBUNG DER STEUERUNGEN ..............................................................................................................B-11
B.4.1 TCU SCHALTTAFEL.......................................................................................................................................................................B-11
B.4.2 HAUPTWEGEVENTIL.....................................................................................................................................................................B-14
B.4.3 STEUERUNGEN DER ABSTÜTZUNGEN STEUERVENTIL SEITE...............................................................................................B-15
B.4.4 STEUERUNGEN DER ABSTÜTZUNGEN STEUERVENTIL GEGENSEITE..................................................................................B-16
B.4.5 BEDIENUNGSSTEUERUNGEN......................................................................................................................................................B-17
B.5 BESCHREIBUNG DER SICHERHETSVORRICHTUNGEN...................................................................................B-20
B.5.1 MOMENTBEGRENZER...................................................................................................................................................................B-20
B.5.2 NOT-AUS STOPPTASTE................................................................................................................................................................B-22
B.5.3 ÜBERLASTABSCHALTER FÜR MAN. VERLÄNGERUNGEN .......................................................................................................B-23
B.5.4 ABSPERRVENTILE AUF HYDRAULIKZYLINDERN ......................................................................................................................B-24
B.5.5 SELBSTSPERRNOCKEN DER ABSTÜTZUNGEN ........................................................................................................................B-25
B.5.6 SPERRVORRICHTUNG FÜR DIE MANUELLE VERLÄNGERUNGEN..........................................................................................B-26
B.5.7 DREHBEGRENZER (WAHLFREI) ..................................................................................................................................................B-27
B.6 ANZEIGER UND KONTROLLLAMPEN.................................................................................................................B-28
B.6.1 WARNVORRICHTUNG VON SCHLUSS DER ABSTÜTZSTANGEN (EG) ....................................................................................B-30
B.7 PIKTOGRAMME.....................................................................................................................................................B-31
B.8 VORABKONTROLLEN DER ARBEITSBEDINGUNGEN ......................................................................................B-32
B.8.1 KLIMATISCHE UND ATMOSPHÄRISCHE BEDINGUNGEN..........................................................................................................B-32
B.8.2 ABSTAND VON ELEKTRISCHEN LEITUNGEN.............................................................................................................................B-33

B.8.3 GEFÄLLE DES GELÄNDES............................................................................................................................................................B-33
B.8.4 WIDERSTAND DES GELÄNDES....................................................................................................................................................B-34
B.8.5 SICHTBARKEIT...............................................................................................................................................................................B-35
B.8.6 ALLGEMEINE KONTROLLEN VOR DER KRANARBEIT...............................................................................................................B-36
B.9 BEDIENEN DES KRANS .......................................................................................................................................B-37
B.9.1 STARTEN DES KRANS ..................................................................................................................................................................B-37
B.9.2 ABSTÜTZVERFAHREN DES KRANS.............................................................................................................................................B-38
B.9.3 ÖFFNUNGS-VERFAHREN DES KRANS........................................................................................................................................B-40
B.9.4 HEBEBETÄTIGUNG........................................................................................................................................................................B-41
B.9.5 LEISTUNGSZUNAHMEEINRICHTUNG LCS..................................................................................................................................B-43
B.9.6 SCHLIESSUNGSVERFAHREN DES KRANS.................................................................................................................................B-44
B.9.7 SCHLIESSUNG DER ABSTÜTZUNGEN........................................................................................................................................B-46
B.9.8 VERBINDLICHE KONTROLLE VOR DEM VERLASSEN DES ARBEITZPLATZES ......................................................................B-48
B.10 GELENKIGE VERLÄNGERUNG (JIB)...................................................................................................................B-49
B.10.1 HAUPTKOMPONENTEN.................................................................................................................................................................B-49
B.10.2 ARBEITSBEREICH..........................................................................................................................................................................B-49
B.10.3 MOMENTBEGRENZER FÜR JIB-KRAN.........................................................................................................................................B-50
B.10.4 ÜBERLASTABSCHALTER FÜR MAN. JIB-VERLÄNGERUNGEN.................................................................................................B-52
B.10.5 BLOCKVENTILE AUF JIB-ZYLINDERN..........................................................................................................................................B-52
B.10.6 KRANSTEUERUNGEN MIT JIB......................................................................................................................................................B-53
B.10.7 ÖFFNUNGSVERFAHREN DES JIB................................................................................................................................................B-54
B.10.8 SCHLIESSUNGSVERFAHREN DES JIB........................................................................................................................................B-55
B.10.9 MONTAGE UND DEMONTAGE DES JIB.......................................................................................................................................B-56
B.11 ZUSÄTZLICHE HEBEGERÄTE .............................................................................................................................B-58
B.11.1 MANUELLE VERLÄNGERUNGEN .................................................................................................................................................B-59
B.11.2 WINDE.............................................................................................................................................................................................B-61
B.11.3 SCHALEN- / MEHRSCHALENGREIFER........................................................................................................................................B-63
CWARTUNGSHANDBUCH .............................................................................. C-1
C.1 GARANTIE-BESTIMMUNGEN.................................................................................................................................C-2
C.2 ORDENTLICHE WARTUNG.....................................................................................................................................C-2
C.2.1 SCHMIERUNG ..................................................................................................................................................................................C-3
C.2.2 SCHMIERPLAN.................................................................................................................................................................................C-4
C.2.3 AUFFÜLLEN DES ÖLBEHÄLTERS ..................................................................................................................................................C-5
C.2.4 REINIGUNG DES KRANS.................................................................................................................................................................C-6
C.3 PLANMÄSSIGE WARTUNG ....................................................................................................................................C-7
C.4 AUSSERPLANMÄSSIGE WARTUNG .....................................................................................................................C-7
C.5 STILLSTAND............................................................................................................................................................C-7
C.6 AUßER BETRIEB-SETZEN DES KRANS................................................................................................................C-8
C.6.1 DEMONTAGE....................................................................................................................................................................................C-8
C.6.2 LAGERUNG.......................................................................................................................................................................................C-9
C.6.3 ENTSORGUNG.................................................................................................................................................................................C-9
DBEILAGEN...................................................................................................... D-1
D.1 TECHNISCHE DATEN .............................................................................................................................................D-2
D.1.1 ALLGEMEINE MERKMALE...............................................................................................................................................................D-2
D.1.2 ÖFFNUNGSZEIT DER HYDRAULISCEN ZYLINDER ......................................................................................................................D-3
D.1.3 VOLUMEN DES HYDRAULIKKREISES............................................................................................................................................D-4
D.1.4 GESAMTABMESSUNGEN................................................................................................................................................................D-5
D.1.5 HAKEN-HÖHE...................................................................................................................................................................................D-7
D.1.6 LASTDIAGRAMME............................................................................................................................................................................D-8
D.1.7 GEWICHTE UND SCHWERPUNKTE.............................................................................................................................................D-16
D.1.8 HYDRAULIKSCHEMA.....................................................................................................................................................................D-18
D.1.9 STROMKREISSCHEMA..................................................................................................................................................................D-26
D.1.10 FUNKTIONEN DER FUNKFERNSTEUERUNGEN.........................................................................................................................D-29
D.1.11 PIKTOGRAMME AUF DEM KRAN..................................................................................................................................................D-38
D.1.12 PRÜFUNGSLISTE VON EINGEPLANTE WARTUNG....................................................................................................................D-40
D.1.13 STÖRUNGEN..................................................................................................................................................................................D-42
D.1.14 ANZUGSMOMENTE........................................................................................................................................................................D-45
D.1.15 UMRECHNUNGSTABELLE DER MAßEINHEITEN........................................................................................................................D-47

INDICE DELLE TABELLE
INDEX OF TABLES
VERZEICHNIS DER TABELLEN
Tab. A-1: Distanze minime di sicurezza - Min. safety distances - Min. Sicherheitsabstände (EN 349) ...........................................A-7
Tab. B-1: Condizioni di servizio - Service conditions - Dienstbedingungen .....................................................................................B-6
Tab. B-2: Forza del vento - Wind force - Windstärke.....................................................................................................................B-32
Tab. B-3: Portata del terreno - Bearing capacity of the soils - Belastbarkeit des Bodens..............................................................B-34
Tab. B-4: Segnali manuali di comando - Manual control signals - Steuerungshandzeichen .........................................................B-35
Tab. C-1 Grasso per manutenzione - Grease for maintenance - Schmierfett für Wartung ..............................................................C-3
Tab. C-2 Frequenza di ingrassaggio - Frequency of greasing - Schmierintervalle ..........................................................................C-4
Tab. C-3 Oli idraulici consigliati - Recommended hydraulic oils - Empfohlene Hydrauliköle............................................................C-5
Tab. D-1 Serraggio viteria - Tightening of bolts and screws - Anzug der Schrauben ....................................................................D-45
Tab. D-2 Serraggio raccordi - Tightening of fittings - Anzug der Anschlüsse.................................................................................D-45
Tab. D-3 Serraggio tiranti di staffaggio - Tightening of crane mounting bolts - Anzug der Sockelbefestigungen...........................D-46
Tab. D-4 Conversione unità di misura - Conversion of measurement units - Umrechnung der Maßeinheiten ..............................D-47

A-1
A MANUALE AVVERTENZE
A WARNING MANUAL
A ANWEISUNGSHANDBUCH