HYVA HC801 User manual

H
HC C8 80 01 1
MANUALE AVVERTENZE, USO E MANUTENZIONE
(ISTRUZIONI ORIGINALI)
WARNING, OPERATING AND MAINTENANCE MANUAL
(ORIGINAL INSTRUCTIONS)
ANWEISUNGS-, BEDIENUNGS UND WARTUNGSHANDBUCH
(ORIGINALANLEITUNGEN)
7880692-07 02/15

INDICE
AMANUALE AVVERTENZE ............................................................................. A-1
A.1PERICOLI DI NATURA MECCANICA .......................................................................................................................... A-2
A.1.1RESISTENZA MECCANICA..................................................................................................................................................................A-2
A.1.2PERICOLO DI SCHIACCIAMENTO ......................................................................................................................................................A-5
A.1.3PERICOLO DI CESOIAMENTO ............................................................................................................................................................A-8
A.1.4PERICOLO DI TRASCINAMENTO O INTRAPPOLAMENTO...............................................................................................................A-9
A.1.5PERICOLO DI URTO.............................................................................................................................................................................A-9
A.1.6PERICOLO DI EIEZIONE DI OLIO ......................................................................................................................................................A-12
A.1.7PERDITA DI STABILITÀ......................................................................................................................................................................A-13
A.1.8SCIVOLAMENTO, INCIAMPO CADUTA.............................................................................................................................................A-16
A.2PERICOLI DI NATURA ELETTRICA.......................................................................................................................... A-17
A.2.1CONTATTO CON ELEMENTI IN TENSIONE .....................................................................................................................................A-17
A.2.2FENOMENI ELETTROSTATICI...........................................................................................................................................................A-19
A.3PERICOLI DI NATURA TERMICA.............................................................................................................................. A-20
A.3.1BRUCIATURE, SCOTTATURE ...........................................................................................................................................................A-20
A.3.2TEMPERATURA AMBIENTALE ..........................................................................................................................................................A-20
A.4PERICOLI GENERATI DAL RUMORE....................................................................................................................... A-21
A.5PERICOLI GENERATI DA VIBRAZIONI .................................................................................................................... A-21
A.6PERICOLI DA SOSTANZE UTILIZZATE DALLA MACCHINA ..................................................................................A-22
A.6.1PERICOLI DA CONTATTO O INALAZIONE DI FLUIDI DANNOSI.....................................................................................................A-22
A.7PERICOLI DI TIPO ERGONOMICO ........................................................................................................................... A-26
A.7.1POSTAZIONI DI LAVORO...................................................................................................................................................................A-26
A.7.2VISIBILITÀ ...........................................................................................................................................................................................A-27
A.7.3ERRORE UMANO ...............................................................................................................................................................................A-28
A.8AVVIAMENTO E SPEGNIMENTO INATTESO DELLA GRU.....................................................................................A-29
A.9INEFFICIENZA DEI DISPOSITIVI DI SICUREZZA..................................................................................................... A-30
A.10ERRORI DI ACCOPPIAMENTO ................................................................................................................................. A-32
A.11PERICOLI CAUSATI DA MANOVRE ERRATE.......................................................................................................... A-34
A.12AVVERTENZE PER IL SOLLEVAMENTO E IL TRASPORTO GRU .........................................................................A-37
A.13AVVERTENZE SUPPLEMENTARI PER USO RADIOCOMANDO ............................................................................A-38
A.14AVVERTENZE SUPPLEMENTARI PER USO CON JIB ............................................................................................ A-43
A.15AVVERTENZE SUPPLEMENTARI PER USO VERRICELLO.................................................................................... A-44
A.16AVVERTENZE SUPPLEMENTARI USO BENNA-POLIPO........................................................................................ A-47
A.17AVVERTENZE SUPPLEMENTARI PER USO TRIVELLA ......................................................................................... A-50
A.18AVVERTENZE SUPPLEMENTARI PER L'UTILIZZO DEI COMANDI D'EMERGENZA ............................................ A-51
BMANUALE D’USO.......................................................................................... B-1
B.1PREMESSA ..................................................................................................................................................................B-2
B.2IDENTIFICAZIONE .......................................................................................................................................................B-3
B.3DOCUMENTAZIONE E DESCRIZIONE GRU...............................................................................................................B-4
B.3.1DOCUMENTAZIONE ALLEGATA .........................................................................................................................................................B-4
B.3.2MARCATURA ........................................................................................................................................................................................B-5
B.3.3CONDIZIONI DI SERVIZIO....................................................................................................................................................................B-6
B.3.4COMPONENTI PRINCIPALI..................................................................................................................................................................B-7
B.3.5DISPOSITIVI DI SICUREZZA, LIMITATORI E INDICATORI ................................................................................................................B-8
B.3.6SIGILLI DI SICUREZZA .........................................................................................................................................................................B-9
B.3.7COMANDI ............................................................................................................................................................................................B-10
B.4DESCRIZIONE DEI COMANDI...................................................................................................................................B-11
B.4.1PANNELLO DI CONTROLLO TCU......................................................................................................................................................B-11
B.4.2DEVIATORE PRINCIPALE..................................................................................................................................................................B-13
B.4.3COMANDI STABILIZZATORI ..............................................................................................................................................................B-14
B.4.4COMANDI MOVIMENTAZIONE GRU .................................................................................................................................................B-15
B.5DESCRIZIONE DEI DISPOSITIVI DI SICUREZZA.....................................................................................................B-19
B.5.1VALVOLA DI MASSIMA PRESSIONE DI LAVORO............................................................................................................................B-19
B.5.2VALVOLE DI SOVRAPRESSIONE......................................................................................................................................................B-20
B.5.3VALVOLE DI BLOCCO SUI CILINDRI OLEODINAMICI .....................................................................................................................B-21
B.5.4LIMITATORE DI MOMENTO ...............................................................................................................................................................B-22
B.5.5PULSANTE D’ARRESTO D'EMERGENZA .........................................................................................................................................B-24
B.5.6BLOCCAGGIO DELLE ASTE E DEI CILINDRI STABILIZZATORI .....................................................................................................B-25
B.5.7DISPOSITIVO DI BLOCCAGGIO DELLE PROLUNGHE MECCANICHE...........................................................................................B-27
B.5.8LIMITATORE DI ROTAZIONE E DI CAPACITÀ DI CARICO ..............................................................................................................B-28
B.6INDICATORI E LUCI DI SEGNALAZIONE................................................................................................................. B-29
B.6.1INDICATORI DI LIVELLO E TERMOMETRO SUL SERBATOIO OLIO ..............................................................................................B-29
B.6.2INDICATORI DI LIVELLO OLIO SUI MOTORIDUTTORI ....................................................................................................................B-30
B.6.3INDICATORI DI INTASAMENTO FILTRI.............................................................................................................................................B-31
B.6.4COLONNA LUMINOSA DI SEGNALAZIONE......................................................................................................................................B-31
B.6.5DISPOSITIVO SEGNALAZIONE CHIUSURA ASTE STABILIZZATRICI (CE)....................................................................................B-32

B.7PITTOGRAMMI...........................................................................................................................................................B-33
B.8CONTROLLI PRELIMINARI DELLE CONDIZIONI DI LAVORO................................................................................B-34
B.8.1CONDIZIONI CLIMATICHE E ATMOSFERICHE ................................................................................................................................B-34
B.8.2DISTANZA DA LINEE ELETTRICHE...................................................................................................................................................B-35
B.8.3PENDENZA DEL TERRENO...............................................................................................................................................................B-35
B.8.4RESISTENZA DEL TERRENO ............................................................................................................................................................B-36
B.8.5VISIBILITÀ ...........................................................................................................................................................................................B-37
B.8.6CONTROLLI GENERALI PRIMA DI OPERARE CON LA GRU ..........................................................................................................B-38
B.9OPERARE CON LA GRU ...........................................................................................................................................B-39
B.9.1OPERAZIONI DI AVVIAMENTO..........................................................................................................................................................B-39
B.9.2PROCEDURA DI STABILIZZAZIONE GRU ........................................................................................................................................B-40
B.9.3PROCEDURA DI APERTURA DELLA GRU........................................................................................................................................B-43
B.9.4OPERAZIONI DI SOLLEVAMENTO....................................................................................................................................................B-44
B.9.5DISPOSITIVO LCS ..............................................................................................................................................................................B-46
B.9.6PROCEDURA DI CHIUSURA DELLA GRU ........................................................................................................................................B-47
B.9.7PROCEDURA DI CHIUSURA STABILIZZATORI................................................................................................................................B-49
B.9.8CONTROLLI OBBLIGATORI PRIMA DI LASCIARE LA POSTAZIONE DI LAVORO .........................................................................B-52
B.10ANTENNA ARTICOLATA (JIB)..................................................................................................................................B-53
B.10.1COMPONENTI PRINCIPALI................................................................................................................................................................B-53
B.10.2CAMPO DI LAVORO ...........................................................................................................................................................................B-53
B.10.3LIMITATORE DI MOMENTO GRU CON JIB .......................................................................................................................................B-54
B.10.4VALVOLE DI BLOCCO SUI CILINDRI JIB ..........................................................................................................................................B-56
B.10.5PROCEDURA DI APERTURA DEL JIB...............................................................................................................................................B-57
B.10.6PROCEDURA DI CHIUSURA DEL JIB................................................................................................................................................B-58
B.10.7MONTAGGIO E SMONTAGGIO DEL JIB ...........................................................................................................................................B-59
B.11ACCESSORI DI SOLLEVAMENTO............................................................................................................................B-61
B.11.1PROLUNGHE MANUALI .....................................................................................................................................................................B-62
B.11.2VERRICELLO ......................................................................................................................................................................................B-64
B.11.3BENNA-POLIPO ..................................................................................................................................................................................B-66
CMANUALE DI MANUTENZIONE.................................................................... C-1
C.1TERMINI DI GARANZIA ...............................................................................................................................................C-2
C.2MANUTENZIONE ORDINARIA ....................................................................................................................................C-2
C.2.1INGRASSAGGIO ...................................................................................................................................................................................C-3
C.2.2SCHEMA DI INGRASSAGGIO ..............................................................................................................................................................C-4
C.2.3RABBOCCO SERBATOIO OLIO...........................................................................................................................................................C-5
C.2.4PULIZIA DELLA GRU ............................................................................................................................................................................C-6
C.3MANUTENZIONE PROGRAMMATA............................................................................................................................C-7
C.4MANUTENZIONE STRAORDINARIA...........................................................................................................................C-7
C.5INATTIVITÀ...................................................................................................................................................................C-7
C.6MESSA FUORI SERVIZIO DELLA GRU ......................................................................................................................C-8
C.6.1DISINSTALLAZIONE .............................................................................................................................................................................C-8
C.6.2STOCCAGGIO.......................................................................................................................................................................................C-9
C.6.3SMALTIMENTO .....................................................................................................................................................................................C-9
DALLEGATI ...................................................................................................... D-1
D.1DATI TECNICI...............................................................................................................................................................D-2
D.1.1CARATTERISTICHE GENERALI ..........................................................................................................................................................D-2
D.1.2TEMPI DI APERTURA CILINDRI IDRAULICI........................................................................................................................................D-3
D.1.3CAPACITÀ CIRCUITO IDRAULICO ......................................................................................................................................................D-4
D.1.4DIMENSIONI D’INGOMBRO .................................................................................................................................................................D-5
D.1.5INGOMBRO DI COLONNA E 1.BRACCIO DURANTE LA ROTAZIONE DELLA GRU.........................................................................D-8
D.1.6ALTEZZA GANCIO ................................................................................................................................................................................D-9
D.1.7DIAGRAMMI DI CARICO.....................................................................................................................................................................D-10
D.1.8DIAGRAMMI DI TENUTA STATICA E ARGANO ................................................................................................................................D-17
D.1.9PESI E BARICENTRI...........................................................................................................................................................................D-22
D.1.10SCHEMI IDRAULICI ............................................................................................................................................................................D-24
D.1.11SCHEMI ELETTRICI............................................................................................................................................................................D-33
D.1.12FUNZIONI OPERATIVE DEI RADIOCOMANDI ..................................................................................................................................D-38
D.2PITTOGRAMMI APPLICATI ALLA GRU....................................................................................................................D-41
D.3COPPIE DI SERRAGGIO............................................................................................................................................D-43
D.4CONVERSIONE UNITÀ DI MISURA ..........................................................................................................................D-45
D.5RISOLUZIONE DEI PROBLEMI .................................................................................................................................D-46
D.6CERTIFICATO DI CONFORMITÀ CE......................................................................................................................... D-49
D.7REGISTRO DI MANUTENZIONE ............................................................................................................................... D-50

CONTENTS
AWARNING MANUAL ...................................................................................... A-1
A.1MECHANICAL HAZARDS............................................................................................................................................ A-2
A.1.1MECHANICAL RESISTENCE................................................................................................................................................................A-2
A.1.2CRUSHING HAZARD ............................................................................................................................................................................A-5
A.1.3CUTTING HAZARD ...............................................................................................................................................................................A-8
A.1.4DRAGGING OR ENTRAPMENT HAZARD............................................................................................................................................A-9
A.1.5IMPACT HAZARD..................................................................................................................................................................................A-9
A.1.6OIL LEAK HAZARD .............................................................................................................................................................................A-12
A.1.7LOSS OF STABILITY...........................................................................................................................................................................A-13
A.1.8SLIPPING, TRIPPING AND FALLS .....................................................................................................................................................A-16
A.2ELECTRIC SHOCK HAZARD..................................................................................................................................... A-17
A.2.1CONTACT WITH LIVE COMPONENTS..............................................................................................................................................A-17
A.2.2STATIC ELECTRICITY ........................................................................................................................................................................A-19
A.3HEAT HAZARDS ........................................................................................................................................................ A-20
A.3.1BURNS.................................................................................................................................................................................................A-20
A.3.2ENVIRONMENTAL TEMPERATURE ..................................................................................................................................................A-20
A.4NOISE HAZARDS....................................................................................................................................................... A-21
A.5VIBRATION HAZARDS .............................................................................................................................................. A-21
A.6HAZARDS RELATING TO SUBSTANCES USED BY THE MACHINE...................................................................... A-22
A.6.1TOXIC SUBSTANCE HAZARD (INHALATION OR CONTACT) .........................................................................................................A-22
A.7ERGONOMIC HAZARDS............................................................................................................................................ A-26
A.7.1OPERATING POSITIONS ...................................................................................................................................................................A-26
A.7.2VISIBILITY ...........................................................................................................................................................................................A-27
A.7.3HUMAN ERROR ..................................................................................................................................................................................A-28
A.8UNEXPECTED START-UP AND SWITCH-OFF OF THE CRANE ............................................................................. A-29
A.9SAFETY DEVICE FAULTS......................................................................................................................................... A-30
A.10COUPLING FAULTS................................................................................................................................................... A-32
A.11HAZARDS DUE TO INCORRECT LOAD MOVEMENTS ........................................................................................... A-34
A.12WARNINGS TO LIFT AND TRASPORT THE CRANE............................................................................................... A-37
A.13SUPPLEMENTARY WARNINGS FOR REMOTE CONTROL USE............................................................................ A-38
A.14SUPPLEMENTARY WARNINGS FOR USE WITH JIB .............................................................................................. A-43
A.15SUPPLEMENTARY WARNINGS FOR WINCH USE.................................................................................................. A-44
A.16SUPPLEMENTARY WARNINGS FOR BUCKET-GRAB USE ................................................................................... A-47
A.17SUPPLEMENTARY WARNINGS FOR DRILL USE ................................................................................................... A-50
A.18SUPPLEMENTARY WARNINGS FOR USE OF THE EMERGENCY CONTROLS.................................................... A-51
BOPERATING MANUAL .................................................................................. B-1
B.1PREMISE ......................................................................................................................................................................B-2
B.2IDENTIFICATION..........................................................................................................................................................B-3
B.3CRANE DESCRIPTION AND DOCUMENTATION.......................................................................................................B-4
B.3.1ENCLOSED DOCUMENTATION...........................................................................................................................................................B-4
B.3.2MARK.....................................................................................................................................................................................................B-5
B.3.3SERVICE CONDITIONS........................................................................................................................................................................B-6
B.3.4MAIN COMPONENTS ...........................................................................................................................................................................B-7
B.3.5SAFETY DEVICES, LIMIT SWITCHES AND INDICATORS .................................................................................................................B-8
B.3.6SAFETY SEALS.....................................................................................................................................................................................B-9
B.3.7CONTROLS .........................................................................................................................................................................................B-10
B.4DESCRIPTION OF THE CONTROLS.........................................................................................................................B-11
B.4.1TCU CONTROL PANELS ....................................................................................................................................................................B-11
B.4.2MAIN DEVIATION VALVE ...................................................................................................................................................................B-13
B.4.3STABILIZERS CONTROLS .................................................................................................................................................................B-14
B.4.4WORK OPERATION CONTROLS.......................................................................................................................................................B-15
B.5DESCRIPTION OF THE SAFETY DEVICES ..............................................................................................................B-19
B.5.1MAX WORKING PRESSURE VALVE .................................................................................................................................................B-19
B.5.2OVERPRESSURE VALVES ................................................................................................................................................................B-20
B.5.3BLOCK VALVES ON HYDRAULIC CYLINDERS ................................................................................................................................B-21
B.5.4LOAD LIMITING DEVICE ....................................................................................................................................................................B-22
B.5.5EMERGENCY STOP BUTTONS .........................................................................................................................................................B-24
B.5.6LOCKING OF THE STABILIZER RODS AND OF THE STABILIZER LEGS.......................................................................................B-25
B.5.7MANUAL EXTENSIONS LOCK DEVICES ..........................................................................................................................................B-27
B.5.8SLEWING AND LIFTING CAPACITY LIMITING DEVICE ...................................................................................................................B-28
B.6GAUGES AND WARNING LIGHTS............................................................................................................................B-29
B.6.1OIL LEVEL AND TEMPERATURE GAUGES ON THE OIL TANK......................................................................................................B-29
B.6.2OIL LEVEL INDICATOR ON THE GEAR MOTORS............................................................................................................................B-30
B.6.3FILTER CLOGGING INDICATORS .....................................................................................................................................................B-31
B.6.4SIGNAL LIGHT TOWER......................................................................................................................................................................B-31
B.6.5DEVICE SIGNALLING THE CLOSING OF THE STABILIZER BEAMS (EC)......................................................................................B-32

B.7PICTOGRAMS ............................................................................................................................................................B-33
B.8PRELIMINARY VERIFICATION OF OPERATING CONDITIONS .............................................................................. B-34
B.8.1CLIMATE AND ATMOSPHERIC CONDITIONS..................................................................................................................................B-34
B.8.2DISTANCE FROM POWER LINES .....................................................................................................................................................B-35
B.8.3GROUND SLOPE ................................................................................................................................................................................B-35
B.8.4GROUND RESISTANCE .....................................................................................................................................................................B-36
B.8.5VISIBILITY ...........................................................................................................................................................................................B-37
B.8.6GENERAL PRELIMINARY CRANE CHECKS BEFORE OPERATION...............................................................................................B-38
B.9OPERATING WITH THE CRANE ...............................................................................................................................B-39
B.9.1START UP OPERATIONS...................................................................................................................................................................B-39
B.9.2STABILIZATION PROCEDURE OF THE CRANE...............................................................................................................................B-40
B.9.3PROCEDURE FOR OPENING THE CRANE ......................................................................................................................................B-43
B.9.4LIFTING OPERATIONS.......................................................................................................................................................................B-44
B.9.5LCS DEVICE........................................................................................................................................................................................B-46
B.9.6PROCEDURE FOR CLOSING THE CRANE.......................................................................................................................................B-47
B.9.7PRODEDURE FOR CLOSING THE STABILIZERS ............................................................................................................................B-49
B.9.8COMPULSORY SAFETY CHECKS BEFORE LEAVING THE WORK PLACE...................................................................................B-52
B.10ARTICULATED JIB.....................................................................................................................................................B-53
B.10.1MAIN COMPONENTS .........................................................................................................................................................................B-53
B.10.2WORK RANGE ....................................................................................................................................................................................B-53
B.10.3LOAD LIMITING DEVICE FOR JIB CRANE ........................................................................................................................................B-54
B.10.4CHECK VALVES ON JIB CYLINDERS ...............................................................................................................................................B-56
B.10.5PROCEDURE FOR OPENING THE JIB BOOM..................................................................................................................................B-57
B.10.6PROCEDURE FOR CLOSING THE JIB BOOM..................................................................................................................................B-58
B.10.7ASSEMBLING / REMOVING THE JIB.................................................................................................................................................B-59
B.11LIFTING ACCESSORIES............................................................................................................................................B-61
B.11.1MANUAL EXTENSIONS ......................................................................................................................................................................B-62
B.11.2WINCH.................................................................................................................................................................................................B-64
B.11.3BUCKET-GRAB ...................................................................................................................................................................................B-66
CMAINTENANCE MANUAL ............................................................................. C-1
C.1WARRANTY TERMS ....................................................................................................................................................C-2
C.2ORDINARY MAINTENANCE ........................................................................................................................................ C-2
C.2.1GREASING ............................................................................................................................................................................................C-3
C.2.2GREASING CHART...............................................................................................................................................................................C-4
C.2.3FILLING UP THE OIL TANK..................................................................................................................................................................C-5
C.2.4CLEANING THE CRANE .......................................................................................................................................................................C-6
C.3PLANNED MAINTENANCE..........................................................................................................................................C-7
C.4EXTRAORDINARY MAINTENANCE............................................................................................................................C-7
C.5INACTIVITY...................................................................................................................................................................C-7
C.6PUTTING THE CRANE OUT OF ORDER.....................................................................................................................C-8
C.6.1DISASSEMBLY......................................................................................................................................................................................C-8
C.6.2STOCKING ............................................................................................................................................................................................C-9
C.6.3DISPOSAL .............................................................................................................................................................................................C-9
DENCLOSURES ............................................................................................... D-1
D.1TECHNICAL SPECIFICATIONS...................................................................................................................................D-2
D.1.1GENERAL SPECIFICATIONS ...............................................................................................................................................................D-2
D.1.2OPENING TIME OF THE HYDRAULIC CYLINDERS ...........................................................................................................................D-3
D.1.3CAPACITY OF HYDRAULIC SYSTEM..................................................................................................................................................D-4
D.1.4OVERALL DIMENSIONS.......................................................................................................................................................................D-5
D.1.5OVERALL WIDTH OF COLUMN AND 1ST BOOM DURING THE CRANE SLEWING ........................................................................D-8
D.1.6HOOK HEIGHT ......................................................................................................................................................................................D-9
D.1.7LOAD DIAGRAMS ...............................................................................................................................................................................D-10
D.1.8HOLDING AND WINCH DIAGRAMS...................................................................................................................................................D-17
D.1.9WEIGHTS AND CENTRES OF GRAVITY...........................................................................................................................................D-22
D.1.10HYDRAULIC DIAGRAMS ....................................................................................................................................................................D-24
D.1.11ELECTRIC DIAGRAMS .......................................................................................................................................................................D-33
D.1.12OPERATING FUNCTIONS OF THE RADIO REMOTE CONTROLS..................................................................................................D-38
D.2PICTOGRAMS ON THE CRANE ................................................................................................................................ D-41
D.3TIGHTENING TORQUES............................................................................................................................................D-43
D.4CONVERSION OF MEASUREMENTS UNITS ...........................................................................................................D-45
D.5TROUBLESHOOTING ................................................................................................................................................D-46
D.6CE DECLARATION OF CONFORMITY......................................................................................................................D-49
D.7MAINTENANCE REGISTER.......................................................................................................................................D-50

INHALT
AANWEISUNGSHANDBUCH........................................................................... A-1
A.1MECHANISCHE GEFAHREN .................................................................................................................................. A-2
A.1.1MECHANISCHE FESTIGKEIT ..........................................................................................................................................................A-2
A.1.2QUETSCHUNGSRISIKO................................................................................................................................................................... A-5
A.1.3SCHERGEFAHR ...............................................................................................................................................................................A-8
A.1.4GEFAHR DES ERFASSENS UND EINZIEHENS .............................................................................................................................A-9
A.1.5STOSSGEFAHR................................................................................................................................................................................A-9
A.1.6ÖLSPRITZGEFAHR ........................................................................................................................................................................A-12
A.1.7STABILITÄTSVERLUST..................................................................................................................................................................A-13
A.1.8RUTSCH- STOLPER- UND STURZGEFAHR................................................................................................................................. A-16
A.2GEFAHREN ELEKTRISCHER ART....................................................................................................................... A-17
A.2.1KONTAKT MIT SPANNUNGSFÜHRENDEN TEILEN..................................................................................................................... A-17
A.2.2ELEKTROSTATISCHE PHÄNOMENE............................................................................................................................................A-19
A.3GEFAHREN THERMISCHER ART ........................................................................................................................ A-20
A.3.1VERBRENNUNGEN VERBRÜHUNGEN ........................................................................................................................................A-20
A.3.2UMGEBUNGSTEMPERATUR.........................................................................................................................................................A-20
A.4GEFAHREN DURCH LÄRM................................................................................................................................... A-21
A.5GEFAHREN DURCH VIBRATIONEN .................................................................................................................... A-21
A.6GEFAHREN DURCH MATERIALIEN UND STOFFE, DIE VON DER MASCHINE VERWENDET WERDEN....... A-22
A.6.1GEFAHREN DURCH DIE BERÜHRUNG ODER DAS EINATMEN VON FLÜSSIGKEITEN MIT SCHÄDLICHER WIRKUNG...... A-22
A.7GEFAHREN ERGONOMISCHER ART .................................................................................................................. A-26
A.7.1ARBEITSPLATZ ..............................................................................................................................................................................A-26
A.7.2SICHTBARKEIT...............................................................................................................................................................................A-27
A.7.3MENSCHLICHES VERSAGEN .......................................................................................................................................................A-28
A.8UNVERMITTELTES STARTEN UND ABSCHALTEN DES KRANS ..................................................................... A-29
A.9FUNKTIONSUNTÜCHTIGKEIT DER SICHERHEITSEINRICHTUNGEN............................................................... A-30
A.10ANSCHLUSSFEHLER ........................................................................................................................................... A-32
A.11GEFAHREN DURCH MANÖVRIERFEHLER......................................................................................................... A-34
A.12WARNUNGEN FÜR TRANSPORT UND AUFHEBEN DES KRANS..................................................................... A-37
A.13ZUSÄTZLICHE HINWEISE FÜR DIE VERWENDUNG DER FUNKSTEUERUNG ................................................ A-38
A.14ZUSÄTZLICHE HINWEISE FÜR DIE VERWENDUNG MIT JIB ............................................................................ A-43
A.15ZUSÄTZLICHE HINWEISE FÜR DIE VERWENDUNG DER WINDE..................................................................... A-44
A.16ZUSÄTZLICHE HINWEISE FÜR DIE VERWENDUNG DES SCHALEN-/MEHRSCHALENGREIFERS ............... A-47
A.17ZUSÄTZLICHE HINWEISE FÜR DIE VERWENDUNG DES ERDBOHRERS .......................................................A-50
A.18ZUSÄTZLICHE HINWEISE FÜR DIE VERWENDUNG DER NOTSTEUERUNGEN.............................................. A-51
BBEDIENUNGSHANDBUCH ........................................................................... B-1
B.1VORWORT ...............................................................................................................................................................B-2
B.2KENNDATEN............................................................................................................................................................B-3
B.3DOKUMENTATION UND KRANBESCHREIBUNG .................................................................................................B-4
B.3.1BEILIEGENDE DOKUMENTATION ..................................................................................................................................................B-4
B.3.2KENNZEICHNUNG............................................................................................................................................................................B-5
B.3.3DIENSTBEDINGUNGEN ...................................................................................................................................................................B-6
B.3.4HAUPTKOMPONENTEN...................................................................................................................................................................B-7
B.3.5SICHERHEITSEINRICHTUNGEN, BEGRENZER UND ANZEIGEN ................................................................................................ B-8
B.3.6SICHERHEITSPLOMBIERUNGEN ...................................................................................................................................................B-9
B.3.7STEUERUNGEN .............................................................................................................................................................................B-10
B.4BESCHREIBUNG DER STEUERUNGEN ..............................................................................................................B-11
B.4.1TCU SCHALTTAFEL .......................................................................................................................................................................B-11
B.4.2HAUPTWEGEVENTIL .....................................................................................................................................................................B-13
B.4.3STEUERUNGEN DER ABSTÜTZUNGEN ......................................................................................................................................B-14
B.4.4BEDIENUNGSSTEUERUNGEN......................................................................................................................................................B-15
B.5BESCHREIBUNG DER SICHERHETSVORRICHTUNGEN...................................................................................B-19
B.5.1HÖCHSTBETRIEBSDRUCKVENTIL...............................................................................................................................................B-19
B.5.2ÜBERDRUCKVENTILE ...................................................................................................................................................................B-20
B.5.3ABSPERRVENTILE AUF HYDRAULIKZYLINDERN ...................................................................................................................... B-21
B.5.4MOMENTBEGRENZER...................................................................................................................................................................B-22
B.5.5NOT-AUS STOPPTASTE ................................................................................................................................................................B-24
B.5.6SPERRE DER ABSTÜTZSTANGEN UND DER ABSTÜTZBEINE ................................................................................................. B-25
B.5.7SPERRVORRICHTUNG FÜR DIE MANUELLE VERLÄNGERUNGEN..........................................................................................B-27
B.5.8DREH- UND HUBKRAFTSBEGRENZER........................................................................................................................................B-28
B.6ANZEIGER UND KONTROLLLAMPEN.................................................................................................................B-29
B.6.1ÖLSTANDANZEIGER UND THERMOMETER AUF DEM ÖLBEHÄLTER ..................................................................................... B-29
B.6.2ÖLSTANDANZEIGER AUF GETRIEBEMOTOREN........................................................................................................................ B-30
B.6.3FILTERVERSTOPFUNGSANZEIGER ............................................................................................................................................B-31
B.6.4SIGNALSÄULE................................................................................................................................................................................B-31
B.6.5WARNVORRICHTUNG VON SCHLUSS DER ABSTÜTZSTANGEN (EG) .................................................................................... B-32

B.7PIKTOGRAMME.....................................................................................................................................................B-33
B.8VORABKONTROLLEN DER ARBEITSBEDINGUNGEN ......................................................................................B-34
B.8.1KLIMATISCHE UND ATMOSPHÄRISCHE BEDINGUNGEN.......................................................................................................... B-34
B.8.2ABSTAND VON ELEKTRISCHEN LEITUNGEN .............................................................................................................................B-35
B.8.3GEFÄLLE DES GELÄNDES............................................................................................................................................................ B-35
B.8.4WIDERSTAND DES GELÄNDES....................................................................................................................................................B-36
B.8.5SICHTBARKEIT...............................................................................................................................................................................B-37
B.8.6ALLGEMEINE KONTROLLEN VOR DER KRANARBEIT ............................................................................................................... B-38
B.9BEDIENEN DEN KRAN..........................................................................................................................................B-39
B.9.1ANLASSEN DES KRANS................................................................................................................................................................B-39
B.9.2ABSTÜTZVERFAHREN DES KRANS.............................................................................................................................................B-40
B.9.3ÖFFNUNGSVERFAHREN DES KRANS.........................................................................................................................................B-43
B.9.4HEBEBETÄTINGUNG .....................................................................................................................................................................B-44
B.9.5LCS-VORRICHTUNG ......................................................................................................................................................................B-46
B.9.6SCHLIESSUNGSVERFAHREN DES KRANS................................................................................................................................. B-47
B.9.7SCHLIESSUNGSVERFAHREN DER ABSTÜTZUNGEN................................................................................................................ B-49
B.9.8VERBINDLICHE KONTROLLE VOR DEM VERLASSEN DES ARBEITZPLATZES ...................................................................... B-52
B.10GELENKIGE VERLÄNGERUNG (JIB)...................................................................................................................B-53
B.10.1HAUPTKOMPONENTEN.................................................................................................................................................................B-53
B.10.2ARBEITSBEREICH..........................................................................................................................................................................B-53
B.10.3MOMENTBEGRENZER FÜR JIB-KRAN.........................................................................................................................................B-54
B.10.4BLOCKVENTILE AUF JIB-ZYLINDERN..........................................................................................................................................B-56
B.10.5ÖFFNUNGSVERFAHREN DES JIB ................................................................................................................................................B-57
B.10.6SCHLIESSUNGSVERFAHREN DES JIB........................................................................................................................................B-58
B.10.7MONTAGE UND DEMONTAGE DES JIB .......................................................................................................................................B-59
B.11ZUSÄTZLICHE HEBEGERÄTE .............................................................................................................................B-61
B.11.1MANUELLE VERLÄNGERUNGEN ................................................................................................................................................. B-62
B.11.2SEILWINDE .....................................................................................................................................................................................B-64
B.11.3SCHALEN- / MEHRSCHALENGREIFER ........................................................................................................................................B-66
CWARTUNGSHANDBUCH .............................................................................. C-1
C.1GARANTIE-BESTIMMUNGEN.................................................................................................................................C-2
C.2ORDENTLICHE WARTUNG.....................................................................................................................................C-2
C.2.1SCHMIERUNG ..................................................................................................................................................................................C-3
C.2.2SCHMIERPLAN .................................................................................................................................................................................C-4
C.2.3AUFFÜLLEN DES ÖLBEHÄLTERS ..................................................................................................................................................C-5
C.2.4REINIGUNG DES KRANS.................................................................................................................................................................C-6
C.3PLANMÄSSIGE WARTUNG ....................................................................................................................................C-7
C.4AUSSERPLANMÄSSIGE WARTUNG .....................................................................................................................C-7
C.5STILLSTAND............................................................................................................................................................C-7
C.6SETZEN DES KRANS AUßER BETRIEB................................................................................................................ C-8
C.6.1DEMONTAGE....................................................................................................................................................................................C-8
C.6.2LAGERUNG.......................................................................................................................................................................................C-9
C.6.3ENTSORGUNG .................................................................................................................................................................................C-9
DBEILAGEN...................................................................................................... D-1
D.1TECHNISCHE DATEN .............................................................................................................................................D-2
D.1.1ALLGEMEINE MERKMALE...............................................................................................................................................................D-2
D.1.2ÖFFNUNGSZEIT DER HYDRAULISCEN ZYLINDER ......................................................................................................................D-3
D.1.3VOLUMEN DES HYDRAULIKKREISES............................................................................................................................................D-4
D.1.4GESAMTABMESSUNGEN................................................................................................................................................................D-5
D.1.5AUSSENMASSE DER SÄULE UND DES 1.AUSLEGERS WÄHREND DER KRANSDREHUNG ...................................................D-8
D.1.6HAKEN-HÖHE ...................................................................................................................................................................................D-9
D.1.7LASTDIAGRAMME..........................................................................................................................................................................D-10
D.1.8DIAGRAMME VÖN STATISCHER BELASTUNG UND SEILWINDE..............................................................................................D-17
D.1.9GEWICHTE UND SCHWERPUNKTE .............................................................................................................................................D-22
D.1.10HYDRAULIKSCHEMA .....................................................................................................................................................................D-24
D.1.11STROMKREISSCHEMA..................................................................................................................................................................D-33
D.1.12FUNKTIONEN DER FUNKFERNSTEUERUNGEN.........................................................................................................................D-38
D.2PIKTOGRAMME AUF DEM KRAN ........................................................................................................................D-41
D.3ANZUGSMOMENTE...............................................................................................................................................D-43
D.4UMRECHNUNG DER MAβEINHEITEN .................................................................................................................D-45
D.5STÖRUNGSBEHEBUNG .......................................................................................................................................D-46
D.6CE KONFORMITÄTSERKLÄRUNG ......................................................................................................................D-49
D.7WARTUNGSBUCH................................................................................................................................................. D-50

INDICE DELLE TABELLE
INDEX OF TABLES
VERZEICHNIS DER TABELLEN
Tab. A-1: Distanze minime di sicurezza - Min. safety distances - Min. Sicherheitsabstände (EN 349) ...........................................A-7
Tab. B-1: Condizioni di servizio - Service conditions - Dienstbedingungen .....................................................................................B-6
Tab. B-2: Forza del vento - Wind force - Windstärke.....................................................................................................................B-34
Tab. B-3: Portata del terreno - Bearing capacity of the soils - Belastbarkeit des Bodens..............................................................B-36
Tab. B-4: Segnali manuali di comando - Manual control signals - Steuerungshandzeichen .........................................................B-37
Tab. C-1 Grasso per manutenzione - Grease for maintenance of extensions - Schmierfett für Wartung ........................................C-3
Tab. C-2 Frequenza di ingrassaggio - Frequency of greasing - Schmierintervalle ..........................................................................C-4
Tab. C-3 Oli idraulici consigliati - Recommended hydraulic oils - Empfohlene Hydrauliköle............................................................C-5
Tab. D-1 Funzioni radiocomando - Radio control functions - Funktionen der Funksteuerung ......................................................D-39
Tab. D-2 Serraggio viteria - Tightening of bolts and screws - Anzug der Schrauben ....................................................................D-43
Tab. D-3 Serraggio raccordi - Tightening of fittings - Anzug der Anschlüsse.................................................................................D-43
Tab. D-4 Serraggio tiranti di staffaggio - Tightening of crane mounting bolts - Anzug der Sockelbefestigungen...........................D-44
Tab. D-5 Conversione unità di misura - Conversion of measurement units - Umrechnung der Maβeinheiten ..............................D-45

A-1
A MANUALE AVVERTENZE
A WARNING MANUAL
A ANWEISUNGSHANDBUCH