IPEX ISH VW User manual

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Document No.HDM-0012
Confidential C I-PEX Inc. QKE-DFFDE09-03 REV.8
ISH® VW CONNECTOR
Instruction Manual
1
RS0789
January 6, 2021
H. Naoi
S. Tono
E. Kawabe
0
RS0615
August 7, 2019
H. Naoi
J. Tateishi
E. Kawabe
Rev.
ECN
Date
Prepared by
Checked by
Approved by

ISHVW CONNECTOR Instruction Manual
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Contents
1. Purpose
2. Applicable items
3. Crimping procedure
4. Terminal insertion
5. Secondary lock installation
6. How to release secondary lock
7. How to release terminals
8. Mating of connector
9.Unmating of connector
10.Handling of Product
11.Storage of housings and terminals
12.Jig
13.Other notes
14.Contact
・・・・・ Sheet 3
・・・・・ Sheet 3
・・・・・ Sheet 4
・・・・・ Sheet 14
・・・・・ Sheet 15
・・・・・ Sheet 18
・・・・・ Sheet 20
・・・・・ Sheet 24
・・・・・ Sheet 25
・・・・・ Sheet 26
・・・・・ Sheet 28
・・・・・ Sheet 28
・・・・・ Sheet 29
・・・・・ Sheet 29
・・・・・ Sheet 3
・・・・・ Sheet 3
・・・・・ Sheet 4
・・・・・ Sheet 13
・・・・・ Sheet 15
・・・・・ Sheet 19
・・・・・ Sheet 21
・・・・・ Sheet 23
・・・・・ Sheet 24
・・・・・ Sheet 25
・・・・・ Sheet 26
・・・・・ Sheet 28
・・・・・ Sheet 28
・・・・・ Sheet 29
・・・・・ Sheet 29

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1.Purpose
The Manual explains the handling of ISHVW CONNECTOR.
2.Applicable items
The Manual is applicable to the items listed below.
MALE TERMINAL
VT002-012
Name
Part No.
Image
FEMALE TERMINAL
VT001-512
MALE CONNECTOR
FEMALE CONNECTOR
Fig.1 Product summary

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3. Crimping procedure
3-1.Applicable wires
3-2. Wire strip length
①Strip the insulation off by 3.0±0.1mm (see Fig.2)
②Check to see that there is no damage to the conductors or insulation, cut off conductors, short conductors
and deformed conductors as shown in Fig. 3.
Do not use wires with damaged conductors, cut off conductors, short conductors and deformed conductors.
Using faulty wires may cause crimping problems.
MALE TERMINAL
VT002-012
VT001-512
Wire size：0.3mm2，0.5mm2
Insulation outer diameter：φ1.60mm MAX.
FEMALE TERMINAL
Terminal Type
Terminal Parts No.
Applicable Wire
Cut off conductors
(defect)
Deformed conductors
(defect)
Condition
Image
Good
Damaged conductors
(defect)
Fig.2 Wire strip
Fig.3 Wire strip(Unacceptable examples)
3.0±0.1mm
Conductors
Insulation

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3-3. Terminal part names
3-3-1. Female terminal
3-4.Crimping requirements
Crimp dimension
Crimped terminals must satisfy the crimp dimension specified in Table 1.
※Crimp dimensions may be different depending on conductor construction of the wire.
Please contact our Sales Department shown in 14(sheet 29) about wire used, then we will verify it and
notify you the appropriate crimp dimensions.
0.5mm2
0.95±0.05 (※)
1.80±0.05
1.60+0.1/-0.05
1.55±0.05
VT001-512
VT002-012
0.3mm2
φ1.60mm MAX.
0.90±0.05 (※)
1.40±0.04
Insulation barrel
crimp width
Terminal Part No.
Wire size
Insulation
outer diameter
Wire barrel
crimp height
Wire barrel
crimp width
Insulation barrel
crimp height
Fig.4 Female terminal part names
Fig.5 Male terminal part names
Table 1 Crimp dimension

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Measuring method for crimp dimension is described below.
Use the micrometer shown in Fig.6 for measurement of each part.
Fig 6. Micrometer
(1)-1. Measuring method for wire barrel crimp height is described below.
To measure the wire barrel crimp height, pinch the top of the wire barrel (winding side) and the bottom of
the wire barrel with a micrometer. (see Fig.7)
Secure terminals firmly to obtain accurate measurement.
Do not pinch the bell mouth. The wire barrel crimp height can not measure accurately.
Section
Fig 7. Wire barrel Crimp height measurement
Section
FEMALE TERMINAL
MALE TERMINAL
Do not pinch the bellmouth.
Micrometer
Do not pinch the bellmouth.
Micrometer

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(1)-2. Measuring method for insulation barrel crimp height is described below.
To measure the insulation barrel crimp height, pinch the top of the insulation barrel (winding side) and the bottom of
the insulation barrel with a micrometer. (see Fig.8)
Secure terminals firmly to obtain accurate measurement.
(1)-3. Measuring method for wire barrel crimp width is described below.
To measure the wire barrel crimp width, pinch the side of the wire barrel with a micrometer. (see Fig.9)
Secure terminals firmly to obtain accurate measurement.
Fig 9. Wire barrel crimp width measurement
Fig 8. Insulation barrel Crimp height measurement
MALE TERMINAL
FEMALE TERMINAL
Section
Micrometer
Section
Micrometer
Section
Micrometer
Section
Micrometer
FEMALE TERMINAL
MALE TERMINAL

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(1)-4. Measuring method for insulation barrel crimp width is described below.
To measure the insulation barrel crimp width, pinch the side of the insulation barrel with a micrometer. (see Fig.10)
Secure terminals firmly to obtain accurate measurement.
Fig 10. Insulation barrel crimp width measurement
(2) Bottom burrs
Burrs produced during crimping process must not extend beyond the bottom surface. (see Fig.11)
Fig 11. Bottom burrs
Section
Micrometer
Section
Micrometer
FEMALE TERMINAL
MALE TERMINAL
No extension
Extension
Bottom surface of terminal
Bottom burrs
【Good】
【No good】

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③Bellmouth,excess conductors and cut-off tab
Bellmouth,excess conductors and cut-off tab must satisfy the dimensions shown in Fig. 12.
Fig.12 Bellmouth, excess conductors and cut-off tab
FEMALE TERMINAL
MALE TERMINAL

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④Unaligned wire barrel ends
Unaligned wire barrel ends is 0.1mm MAX..(see Fig.13)
※If wire barrel ends are not aligned, resulting in different dimension of excess conductors or
bellmouth between the sides , dimensions must be measured on larger side and be satisfied.
(In the case shown in Fig.14, measure excess conductors:[a],bellmouth:[b].)
⑤Rolling
Rolling is 3°MAX. from the wire barrel (baseline).(see Fig.15)
Fig.15 Rolling
Fig.13 Unaligned wire barrel ends
Fig 14. Example of unaligned wire barrel ends
Example①
Example②
FEMALE TERMINAL
MALE TERMINAL