ipf electronic opti-check OC5396 Series User manual

Mechanical setup Installation and timing
Important safety instructions Getting started Application Suite
Place the enclosed CD in the CD drive and follow the instructions
on the screen. After successful installation, links to the
Application Suite are placed on the desktop.
You can now start the program. Connect the opti-check to the
Ethernet interface of your computer and log on both the opti-
check and your PC within the same network.
The duration of the output signals and the time of output are adjusted by software and
depend on the current job.
The Application Suite helps you to create, manage and test jobs and to configure them
for Real-time mode.
By default, the use of DHCP is enabled. If a DHCP server is not
found within 15 seconds, the following network configuration is
used:
IP address: 192.168.0.250
Subnet mask: 255.255.255.0
Ethernet connection
Quick installation guide
opti-check
Conformity:
© ipf electronic gmbh, Kalver Str. 25-27, DE-58515 Lüdenscheid, Germany.
http://www.ipf.de · [e-mail]
Revisions in the course of technical progress and any errors reserved.
Reproduction of this document in whole or in part is only permitted with previous written
consent from ipf electronic gmbh.
Printed in Germany. 01/14 (valid from v2.4-K11)
WARNING!
opti-check emits bright, pulsed light
(Risk goup 1).
Bright, pulsed light can cause damage
to the eyes and seizures.
Never look directly into the pulsed
light from the LEDs!
ATTENTION!
For optimum electrical noise
immunity, the use of shielded
cables is recommended.
The appropriate cables can be
obtained from ipf electronic gmbh.
Detailed safety instructions can be found in technical documentation, chapter 3.
Image display
options
Display screen
Job bar
Device menu
Job menu
Commissioning is usually conducted in Live image mode or
Images from PC on the basis of sample images. You can select the
mode with the buttons alternatively.
LOAD IMAGE
SAVE CURRENT IMAGE
START LIVE IMAGE RECORDING
NAVIGATING IN LOADED IMAGES
Jobs are created in three main steps, using the Job bar.
Help, info und support
window
Parameter area
NOTE
Separate mounting brackets are
available as accessories. For
reflective objects, the opti-check
can be tilted approx. 5° to 15° to
avoid reflections.
The field of view and the minimum
module size for the OC5396XX /
OC5397XX depend on the lens
installed.
Working distance opti-check
0 10050 200 300 400
f = 16 mm
f = 10 mm*
Minimum module size [mm]
Working distance [mm]
Matrix code
Barcode
0.2
0.4
0.6
0.8
1.0
40
80
120
160
0 10050 200 300 400
f = 16 mm
f = 10 mm*
Field of view [mm]
Working distance [mm]
External
illumination
recommended
Width
Height
NOTE
To avoid network malfunctions, ensure that each IP address is
unique within your network!
* on device ** Voltage outputs configurable by software
Operating conditions
Storage temp. -20 °C ... +70 °C
Operating temp. +5 °C ... +50 °C
Housing temp. max. +50 °C
Humidity 0 % ... +90 %
(non-condensing)
Electrical connection*
M12 / 12-pin
4
6
5
7
9
1
2
8
3
11
10
12
1: PWR (+18…30VDC) Brown 7: OUT3 Black
2: Ground Blue 8: IN3 Gray
3: IN1 (Trigger) White 9: OUT4/RS485+ Red
4: OUT1 Green 10: IN4 Violet
5: IN2 Pink 11: IN5 Gray-Pink
6: OUT2 Yellow 12: OUT5 / RS485- Red-Blue
Electr. connection illumination*
M8 / 4-pin (XC only)**
1
24
3
1: +24V bzw. +48V Flash
2: +12 V bzw. +24V Flash
3: Ground
4: Flash Sync
Ethernet*
M12 / 4-pin
3
21
4
1: TD+
2: RD+
3: TD-
4: RD-
ATTENTION!
Incorrect voltage will destroy the device: Pin 1: Power (+18…30 VDC)
Pin 2: Ground
Minimum modul sizes
( OC5392XX / OC5393XX / OC5394XX / OC5395XX )
Fields of view
( OC5391XX / OC5392XX / OC5393XX / OC5394XX / OC5395XX )
* Working distances > 400 mm possible

Creating a job in 4 steps Overview feature checks
Commissioning of Ethernet interface
Part location
Part location
on contours
Part location
on edges
Part location
on circle
Part location
on text line
Geometry
Distance Circle Angle Count edges Point position
Feature comparison
Count
contour points
Contour
comparison
Brightness Contraste
Area size Count areas Pattern
comparison
Identification
Barcode Matrix code Text
To use opti-check in your network, you must assign the device a unique IP address.
The default factory configuration is:
1. If your network has an DHCP server, the IP address will request from that server.
You do not need any further manual adjustments.
2. If a valid IP address can not be determined within 15 seconds, the following
network configuration is used:
Default IP address: 192.16 8.0.250 (Subnet mask: 255.255.255.0)
My device is not located in the selection list after launching the
Application Suite ?
1. Check that the power cable of
opti-check is connected correctly.
2. Make sure that your PC and
opti-check are connected in the same network.
3. Check the network settings of your PC, especially the IP address and subnet
mask. Contact your administor possibly.
4. Make sure that each IP address is unique in your network!
Choose your device in the selection list. With CONNECT
button, you connect with the selected opti-check vision
sensor.
Launch of opti-check Application Suite
To implement reliable inspection with the opti-check
vision sensor, the features to be inspected must be clearly
visible .
Set the image focus with an inbus key on the
opti-
check vision sensor installed at the testing site. The
corresponding inbus screw can be found on the sensor’s
LED panel.
Set the trigger to CONTINUOUS IMAGE CAPTURE.
Use the option Automatically generate suggestion…
Enter the speed of the object and the distance to object
between the sensor and the object (see front page,
Mechanical setup). The Application Suite calculates the
corresponding parameters automatically.
Manual fine adjustments of image brightness can be
made with the slider bar EXPOSURE TIME. Adjust the image
so that the object is seen to be bright enough without the
need to override.
1. Adjusting an optimum image
Now you can determine which features of the object to
be checked.
The command to link new feature checks is located in the
right hand corner of the parameter area. With the ADD
button, you can create a new feature check for your job.
As each inspection process has tolerances with regard
to the position of the test object, most jobs begin with
part location. The part location searches for the reference
edges of the test object and aligns all subsequent feature
checks to these reference edges.
After selection of a feature check you can parametrize the
feature to be checked. Each feature is optimized for just
one inspection task and supplies a Pass (OK) or
Fail (NOK) result.
2. Add new feature checks
You can now activate opti-check .
The Application Suite displays the current statistics of
each feature check, the entire evaluation and live images
4. Activate opti-check
3. Configure interfaces
Example:
Setting of feature check BRIGHTNESS
For this example, select the feature check BRIGHTNESS on
the tab FEATURE COMPARISON. Confirm selection of this
feature check with OK.
In the example, the working area is dragged as a circle.
Adjust it by clicking on area’s center and holding the left
mouse button depressed.
The mean gray-value currently measured in the working
area is indicated as BRIGHTNESS.
The associated switching thresholds for Pass/Fail may be
adjusted by graphic input or by directly entering the
MIN /MAX values.
Confirm your settings with the OK button.
The description of feature checks in detail is found in the
information window of the
Application Suite and in the
technical documentation.
2. Add new feature checks
NOTE
For OC539620-OC539622 and
OC539720-OC539722, the image
focus is set on the installed lens.
Select the appropriate settings on the tabs.
Output assignment, Flexible result conjunction
(OC5394XX / OC5395XX / OC5396XX / OC5397XX only)
Output time, Duration of output signal
Settings, as the data is transferred
(excluding OC5391XX)
Inputs about the process interface
(excluding OC5391XX)
Configuration web interface