ISHIDA AC-3000 User manual

SYSTEM SETUP MANUAL
ISHIDA CO., LTD.
REVISION 0

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AC-3000 SYSTEM SETUP REV 0

TABLE OF CONTENTS
1.1 INTRODUCTION
........................................................... 1-1
1.2 PARTS REQUIREDFOR MOUNTING
.......................................... 1-2
1.3 OPTIONS
........................................................... 1-2
..........................................................
1.4 MASTER BOARD 1-3
2.1 MASTER SCALE PROCEDURES
.............................................. 2-1
2.2 SATELLITE SCALE PROCEDURES
............................................. 2-2
2.3 MASTER BOARD (P-835) ATACHMENT
....................................... 2-3
2.4
12 NETCABLE CONNECTION METHOD ....................................... 2-5
2.5
12 NETCABLE CONNECTORS ................................................ 2-5
3.1 MENU SCHEMATIC
....................................................... 3-1
3.2 MENUSELECTION METHODS
.............................................. 3-2
3.3 SALES MODE(COB)
........................................................ 3-2
3.4 MASTER BOARD HARDWARE TEST (C101)
................................... 3-3
3.5 MASTER BOARD RAMCLEAR (C102)
........................................ 3-4
3.6 MEMORYCHECK
....................................................... 3-4
3.7 MASTER BOARD DATA SDILD (C199)
........................................ 3-5
14 1 Registration Mode 1
4.1 SYSTEM EXPANSIONMODE ................................................ 4-1
4.2 MACHINE NO
. (P17) ....................................................... 4-2
4.3 lNLlNEREGISTRATION(P19)
................................................ 4-2
4.4 MASTER MAINTENANCE (P2O)
.............................................. 4-3
15 1 Setup Error Messages :
. .
5.1 ERROR MESSAGE HANDLING .............................................. 5-1
......
16 1 Electrical Diagrams . . ..
6.1 BLOCKDIAGRAM ........................................................ 6-1
.................................................. 6.2 CONNECTION DIAGRAM 6-2
CCW-RZ o OPERATION a REV O
Table of Contents-1

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AC-3000 SYSTEM SETUP a REV 0

a ExternalView
SCALE #1 (MASTER)
SCALE #2 (SATELLITE)
SCALE #3 (SATELUTE)
SystemConfiguration
The AC-3000lAC-3000E inline scale system allows connection of multiple dual-
displayscales toconformwith user's site requirements.
Notethat the master scale must be an AC-3000 unit, while the connected satellites
maybe either AC-3000 or AC-3000E.
System Limit
A maximum oftwenty AC-3000/AC-3000Eunits can be connected inone system.
Master BoardAddition
For this system, an P-835 Master board must be installed inthe master scale. Please
refertopage
2-3 for master board installation instructions.
System ConnectionMethod
All units are connected by
I2 NET cables. Please refer topage 2-5 for I2 NET cable in-
stallation instructions.
AC-3000 SYSTEM SETUP REV 0

AC-3000 SYSTEM SETUP OVERVIEW
................
1. AC-3000lAC-3000E MainUnits Required unitcount
....
2. Function ExpansionAccessory Kit (Part No41-7410-03) Oneset
[Kit includesthefollowing parts]
.....................
Master board(P-835) 1
...............................
Guide rails 2
...................................
Collar 1
M3screw ................................ 1
.................................
Harness 1
..........................
RS-232C Harness 1
..................................
Bracket 1
...........................
He-xconnectors 2
..................................
Sticker 1
3. Program
ROM
Mainboards (For master & satellitescales) . . Scale count
Master board (For masterscale only) ....... 1
4. 12 NET Cable
............... Master board program ROM
1
5. RequiredInstruction Manuals
This manualandtheAC-3000lAC-3000E Service Manuals
One optional
12 NETcable can beused for system expansion.
Required Parts
HarnessC2 I2 NET (Part No. 36-3364-08)
Hexscrew rods (Part No.39-4383-04)
IMPORTANT!
The 12 NET cable cannot be connected until after thefunction expansion accessory
kit(Part No41-7410-03) has beeninstalled.
AC-3000 SYSTEM SETUP REV0

AC-3000 SYSTEM SETUP OVERVIEW
1. Overview
The P-835 master board
is an optional circuit board with a V-40 type CPU which can
be installed inthe main body of an AC-3000 scale to expand
it's functions. Notethat
this boardcannotbeusedwiththe AC-3000E.
2. Application
AC-3000 Series
Memoryexpansion (1 Mbyte)
I2 NET expansion(expandable by one channel only)
Scale controller for master/satellite connection
PLEASE NOTE:
The lithiumbattery cannot be recharged.
The normalvoltage ofthe lithium battery is 3.6V.
\
AC-3000 SYSTEM SETUP REV 0
\
BAlTERY SWITCH
\
\
I n I \,- -\
EP-ROM
LITHIUM BAnERY
H27C4001 G
(4M MPE) \ \
J1 J2 (OPTION) J3 (TO 16 ON AC-3000 MAIN BOARD)
(USED WITH RS-232C)
TO DSUB 25P FEMALE TERMINAL

This chapter describes proceduresfor setting upthe masterlsatellitescale system.
IMPORTANT! Before starting systemsetup, theProgram ROMmustbereplaced.
Mountthe Masterboard(P-835).
After confirmingthatthemainbody power is OFF, attachthe Master board.
For attachmentprocedure, refertoPage 2-3.
Turn the mainbody power ON, andperformRAMClear.
For RAMClear procedure, refer to
AC-3000lAC-3000E Service manual (Chapter
55: RAMClear
-- CO2).
Set Sales Mode.
Set +CSIS MODE item to
[2: Master]. For CSlS Mode setting (C08-02) refer to
page 3-2.
Check Master boardfunction.
MasterBoardHardwareCheck : MasterboardHardwareTest(C101)
Ref: Page 3-3
MasterBoardRAMClear
: MasterboardRAMClear (C102)
Ref: Page 3-4
MasterBoardMemoryCheck
: MasterboardMemoryCheck (C105-00)
Ref: Page 3-4
When DataCommunication
is performed(Using IF-21FD)
Perform
this functionvia Master Board Data SDILD andDataSDILD (Test mode).
Please refer to Master Board Data SDILD (C199) onpage 3-3. For [Data SDILD]
refer tothe AC-3000lAC-3000E Service manual, Test mode99: Data SDILD.
Communication
with Master Board
PerforminTest Mode: Master BoardData SDILD (C199).
Communication
with Main Body(StandAlone)
PerforminTest Mode: DataCommunication (C99).
Please refertoMaster BoardData Communication (C199) on page 3-5. For [Da-
ta Communication] refer tothe AC-3000lAC-3000E Service manual, Registration
mode, Master maintenance (P2O).
IMPORTANT! Another method of Master data communication is via Master main-
tenance (Registration mode).
For more detailed information related toMaster data, Please see Reaistration mode
instructionson
in Chapter 4.
d
AC-3000 SYSTEM SETUP REV 0

2 SETUP PROCEDURES
1. Turn themain body power ON, and perform RAM Clear
For RAM Clear procedure, refer to AC-3000lAC-3000E Service manual (Chapter
55: RAM Clear
-- COZ).
2. SetSales Mode
Set +CSIS MODE item to [3: Satellite].
3. Register Machine Number
For Machine registration procedure, refer to AC-3000lAC-3000E Operation
manual, Machine No. Setting (Registration Mode
-- P17).
IMPORTANT! If thesamemachine number is not registered thesystem will not func-
tion correctly. Also, if normal mode operations are performed before the machine
numbeiis registered,correct function will not bepossible.
I When Data Communication is performed (Using IF-21FD)
Perform this function via Master Board Data Communication and Data Communica-
tion (Test mode).
Please refertoMaster Board Data SDILD (C199) on page3-5. For [Data Commu-
nication] refer to the AC-3000lAC-3000E Service manual, Test mode 99: Data
Communication.
PLEASE NOTE: Another method of Master data communication is via Master main-
tenance (Registration mode).
For more detailed information related to Master data, Please see Registration mode
instructions in Chapter
4.
AC-3000 SYSTEM SETUP REV 0

2 SETUP PROCEDURES
CAUTION!
Before attempting to mountthe master board, turn off the main power of the AC-
3000 and unplug
its powercord.
Notethatthe cover of the operation panel must be removed before performing
the installation.(Forremoval proceduresee theAC-3000lAC-3000EService man-
ual.
Procedure
Attach bothguide railstothetwoAC-3000 boardbrackets.
Slide the master board into the guide rails, then affix the master board to the
AC-3000 boardbracketsusingthe M3screw
(L= 10)andthe collar.
Connectthe harness to the master board
J3 (7 pin) connector and the AC-3000
main board (P-834)J6
(7 pin)connector.
Connectthe DSUB (25p) harness tothe master board
I1 connector, then attach
the DSUB (25p)(female)tothe connector bracket.
N 0 TES:
Refer tothe AC-3000 Service manual for detailed instructions on main body as-
sembly and disassembly.
After installingthe master board, pleaseset on the master board battery switch
to
ON.
AC-3000 SYSTEM SETUP REV0

2 SETUP PROCEDURES
MASTER BOARDATTACHMENT
M3SCREW
MASTER BOARD GUIDE
RAIL
COLLAR BRACKET
AC-3000 MAINBODY
DSUB (SSPIN)HARNESS CONNECTION
I
DSUB (25P) (FEMALE)
I
DSUB (2SP)
HARNESS
MAIN BOARD (P-834) 1
16 (7PIN)
HARNESS
'i
MASTER BOARD (P-835) ---/
13 (7 PIN)
AC-3000 SYSTEM SETUP
r REV 0

2 SETUP PROCEDURES
SCALE #I (MASTER) SCALE #2 (SATELLITE) SCALE #3 (SATELLITE)
CONNECT THE 12 NET
CABLES TO EITHER
UPPER OR LOWER
12 NET CONNECTORS.
SG =Signal ground
FG =Frame ground
DSUB CONNECTOR (9P) DSUB CONNECTOR (9P)
NOTE: The currently used I2 NET cable is thesame as for previousspecifications.
12 netcable (Ishida AWG28X2P, UL2464SB: PartNo. 09-8718-05 2OOm)
12 NET connector case (HDE-CTH; PartNo. 03-6924-05)
12 NET connector (HDEB-9P; Part No. 01-7109-05)
8
9
2- 5
AC-3000 SYSTEM SETUP REV 0
---
-
DATA
8
---
-- 9 DATA

[I Test Mode I/
I Sub Menus /
I I -
To Access Test Mode:
Turn onthepowerswitch while holdingdownanykey;
Test mode
will becalled up.
01
02
I
Master BoardRAM
O2 1 clear
NOTES:
For Test mode C01-C07 setting procedures, refer totheAC-3000lAC-3000E ser-
vice manual.
Instandard specifications, there is no(01 Data SDILD] inTest mode099. Instead,
use [02, Transfer file].
'-
Mode
CSlSMode
01
02
107 /
Master Board
HardwareTest
AC-3000 SYSTEM SETUP REV 0
12 NetRAMCheck
LoopBackTest
I
I
01
02
01
02
(~08)
03
04
05
Initialize Master Board RAMClear
lnit~alizeMaster BoardTest Data
(cl02)
(cl 02-")
Select IF21 File No.
Send
03
04
05
(c08-**)
--
12 NetProgramNo.
I2 NET Check
--
ROM Version
(c105)
Receive
Verify
Delete
02
I ~ransier.
(~101) (~101-**) (~101-04-**)
(c099-01**)
-v
02 ( Send
03
1 Receive
03
1 Initialize Disk
(c99-**)
04
05
lg9
Verify
Delete
Master BoardData
SDILD
(~199-01"")
(c199-*')

3 TEST MODE PROCEDURES
This section describestheproceduresforselecting the rootand sub menus.
a RootMenuSelection Procedure
Enterthenumberof theRoot menutobedisplayed, then press q 4.
Press q 4 onthesetting modedisplaytoswitchtherootmenus insequence.
Sub Menu Selection Procedure
Press
ENTER ontherootmenudisplay.
Enterthenumber ofthesub menutobedisplayed,then press q 4 .
Press q 5. toswitchthesub menus insequence.
NOTE: Press OENo toreturntothemodedisplays.
CSlS Mode (C08-02)
This itemdefines whether the
scale
is used as a stand alone unit
or is linkedtoasystem as a
master or satellitescale.
Enterthe number corresponding
tothedesired mode,then press
0 ENTER.
I 2 1 Master I
Entry Number
1
3 I Satellite
CSlS Mode
Alone (Standalone)
Default Setting: [I]
CSlS MODE 1: ALONE (1)
CSlS MODE ENTERED
NUMBER
PLEASE NOTE: When the initial setting of [I] is in effect, Test Mode items [C101],
[C102], [C103], [C105] and [C199] are notdisplayed. To display these items, select
[2] (Master).
AC-3000 SYSTEM SETUP REV 0

3 TEST MODEPROCEDURES
0 12 NetCheck (C101-04)
This item
is used toverifijthat I2 Net is functioning normally.
r 12 Net RAM Check (C101-04-01)
Press
OPRINT. Confirmthat [PASS]
is displayed.
I/
12 NET RAMCHECK [PRINT] [OK]
ClO1-04-01 PASS
r Loop BackTest (C101-04-02)
Press
0 PRINT. Confirmthat[PASS]
is displayed.
I I LOOP BACK TEST [PRINT] [OK] I
1 1 c101-04-02 PASS
1 I
r 12 NetProgram No. (C101-04-03)
The
12 Net Program No. (version)
will bedisplayed.
12 NET PROGRAM NO. Ver 4
Program No. (C101-05)
This item
is used todisplay the RQM version number of themaster board.
I [* MASTERBOARD Ver 80170
I I
AC-3000 SYSTEM SETUP REV 0

3 TEST MODE PROCEDURES
0 InitializeAllRAM onMaster Board
(C102-01)
INITIALIZEALL RAM ON MASTER [OK]
This item is used clear all RAM data.
0 Test Set (C102-02)
This item
k usedtowrite test data
to RAM.
Press
UZERO twice. WhenTest
Data has been registered, [OK]
will be displayed.
Press
CIZERO twice. When all RAM da-
ta has been cleared, [OK]will be dis-
* MASTER BOARDTEST DATA SET [OK]
C- 102-0 1
0
1
PLEASE NOTE: For test mode setting, in order tocreate a dummy data file, RAM
Clear must always be performed after thefunction test is completed.
played.
k .
This item is used to confirm the
amount of total and remaining
memory in kilobytes.
I / * MEMORY lO24KB REMAIN 995KB 1 I
AC-3000 SYSTEM 0 SETUP REV 0

3 TEST MODE PROCEDURES
Data SD/LD is usedfor data communicationwith an IF-21FD interface unit.
Preparation
Before attemptingtotransmit data, makesure theAC-3000/AC-3000E
is connected
tothe IF-21FDunit, andthescale and IF-21FDpowerswitches are
ON.
Ail IF-21FD operations can bebe performedfromtheAC-3000lAC-3000E
side (thesame
as for the previous 15-21FX unit).
Transfer Fiie(C199-02)
Transfer Fiie
is used to transmit individ-
ualdata files.
M Select IF-21 file No. (C199-02-01)
SELECT IF21
FILE NO. (0)
Enterthe number corresponding tothe
desired file number
(1-8), then press
0 ENTER. ( c199-02-01 NO 0 0
Send (C199-02-02)
FILE ENTERED
NUMBER NUMBER
This item is usedtotransmit data from
I /
SEND -1: ALL FILES
the scale toan IF-21FD interface unit.
To starttransmission, press
o PRINT.
Enter the number corresponding to
thefile(s) tobesent, then press
1 Entry No. 1 FileType I
C199-02-02 No 0 0
All Files
E2 ROM File
0 ENTER. I I
ENTERED
NUMBER
AC-3000 SYSTEM SETUP 9 REV 0

3 TEST MODEPROCEDURES
a Receive (C199-02-03)
This item
is used toreceive data from
anIF-21
FD interface unit.
Enterthe numbercorrespondingto
thetypeoffile(s) tobereceived, then
press
0 ENTER.
To startreception, press 0 PRINT.
I RECEIVE -+ 1: ALL FILES (0)
/
I EntryNo. 1 Function 11 Entry No. ( Function 1
1
2
3 / E2ROM File
1 6 I coupon 11 16 / Group I
All Files
Master File
11
12
I I I I
Ad Message
Operator Master Unit price RevisionFile
PresetKey
Setup File
Scroll Messaae
13
14
5 / Store Master
1 10 1 Label Format I( 20 ( Sub Total 1
Tax Master
Title File
15 I De~artment
Verify (C199-02-04)
This item
is used to compare IF-
21FD and
AC-3000 data.
Enterthe numbercorresponding
tothefile(s) tobe compared,
then press
0 ENTER.
To execute, press 0 PRINT.
VERIFY -+ : ALL FILES (0) I 1
Function
All Files
E2ROM File Tax Master
4
5
6
7
8
AC-3000 SYSTEM SETUP REV 0
9
10
Item Master
Store Master
Coupon
Ad Message
Operator Master
Preset Key
--
Label Format
14
15
16
17
18
Title File
Departmerit
Group
Campaign File
Unit priceRevisionFile
19
2 0
Receipt BarCodefile
Sub Total

3 TEST MODEPROCEDURES
a Delete (C199-02-05)
This item is usedtodeleteallfiles.
Press
OZERO twice. Allfiles will be
deleted.
DELETE
il
AC-3000 SYSTEM SETUP REV 0

:
lnline registration(P19) and Master Maintenance (PZO) have been added. Machine
No.(~17)hasbeenincludedherefor reference.
Menu
NO. 1 Description 1 Parameters
PI7
I Machine No. / Machine number
Master
Maintenance
lnline
/ Registration
I PZO-01 1 ITEM
I
I
Defineswhether or notthere
areinlineconnections
I PZO-02 / STORE 1
I PZO-03 / COUPON I
Copy data to satellite scale
toexecute.
I PZO-08 I PRESET I
I
PZO-15 I SUB TOTAL
I
Entry Contents
1
: Master
2-99 : Satellite
0 : Offline
I : lnline
Press
CICOPY to
execute.
AC-3000 SYSTEM 8 SETUP 8 REV 0