JUMO dTRANS p02 User manual

JUMO dTRANS p02
Pressure Transmitter
B 404385.0
Operating Manual
V1.00/EN/00365643

Contents
1 General information ............................................................... 5
1.1 Application .............................................................................................. 5
2 Safety information .................................................................. 7
2.1 Warning signs ......................................................................................... 7
2.2 Reference signs ...................................................................................... 7
3 Delivery package .................................................................... 9
4 Instrument identification ..................................................... 11
4.1 Nameplate ............................................................................................. 11
4.2 Order details ......................................................................................... 12
4.3 Accessories .......................................................................................... 13
4.4 Dimensions/details ............................................................................... 14
4.5 Dimensions: "non-flush pressure connections" ................................... 14
4.6 Dimensions: "flush pressure connections" ........................................... 15
5 Technical data ...................................................................... 17
6 Mounting ............................................................................... 19
6.1 General ................................................................................................. 19
6.2 Prior to mounting .................................................................................. 19
6.3 Mounting by the pressure connection .................................................. 20
6.4 Mounting by the housing ...................................................................... 20
6.5 Pressure connection ............................................................................. 21
6.6 Use inside the Ex area .......................................................................... 21
7 Installation ............................................................................ 23
7.1 Electrical connection ............................................................................ 23
7.2 Testing the output signal ...................................................................... 25
7.3 HART®communication ........................................................................ 26
7.4 Testing the HART®communication ...................................................... 27
7.5 Electrical connection in the hazardous (Ex) area .................................. 28
8 Commissioning .................................................................... 31
8.1 Characteristic ........................................................................................ 31
8.2 Self-test ................................................................................................ 32
8.3 Measuring the absolute pressure ......................................................... 34

Contents
8.4 Measuring the gauge pressure ............................................................. 37
9 Adjustment options .............................................................. 41
9.1 The level concept .................................................................................. 41
9.2 Sequence for keypad operation ........................................................... 42
9.3 Display level .......................................................................................... 43
9.4 Parameter level ..................................................................................... 44
9.5 Detailed explanations ........................................................................... 47
10 Opening the instrument ....................................................... 51
10.1 Unscrewing the bezel ring or housing cover ........................................ 51
11 Rotating the instrument ....................................................... 53
11.1 Rotating ................................................................................................ 53
12 Maintenance ......................................................................... 55
12.1 Trouble-shooting .................................................................................. 55
13 Appendix ............................................................................... 57
13.1 Settings ................................................................................................. 57
14 Declaration of Conformity ................................................... 59
15 Type Examination Certificate .............................................. 61

5
1 General information
1.1 Application
General
The type JUMO dTRANS p02 is used to measure the pressure of corrosive and non-corro-
sive gases, vapors and liquids. The pressure transmitter uses the piezo-resistive effect to
make the measurement. The output signal is a proportional DC current which is linearly pro-
portional to the input pressure.
Version with Ex protection
The JUMO dTRANS p02 pressure transmitter in intrinsically safe version marked II 1/2 G
Ex ia IIC T6 Ga/Gb, is suitable for mounting within the hazardous area Zone 1 for connection
to Zone 0.
The EC Type-Examination Certificate for the JUMO dTRANS p02 is:
PTB 98 ATEX 2194
If this pressure transmitter is used in areas with potentially explosive atmospheres, the
appropriate regulations for installing and operating equipment in such areas must be obser-
ved.
CAUTION!
The diaphragms of the JUMO dTRANS p02 pressure transmitter must not be damaged. Do
not insert any objects into the bores of the pressure connections!

1 General information
6

7
2 Safety information
2.1 Warning signs
2.2 Reference signs
DANGER!
Failure to follow this manual or failure to follow them precisely may result in injury!
CAUTION!
Failure to follow this manual or failure to follow them precisely may result in damage to
instruments or data!
NOTE!
This sign is used to draw special attention to something.
abc1Footnote
Footnotes are remarks that refer to specific points in the text. Footnotes consist of two
parts:
Markers in the text and the footnote text.
The markers in the text are arranged as sequential superscript numbers.
✱Action instruction
This sign indicates that an action to be performed is described.
The individual steps are marked by this asterisk.
Example:
✱Loosen Phillips-head screws.
✱Press key.

2 Safety information
8

9
3 Delivery package
Operating Manual B 404385.0
This operating manual is a comprehensive guide for the installation, electrical connection,
commissioning, operation and parameterization of the JUMO dTRANS p02 pressure trans-
mitter.
JUMO calibration certificate
A JUMO calibration certificate and a setup print-out comes with each pressure transmitter.
These documents contain information on the parameter settings and/or the measured cha-
racteristic data for the transmitter concerned.
If this calibration certificate is lost, or should you need an additional one, it can be ordered
from JUMO stating the serial No. of the pressure transmitter (see nameplate),
vsee addresses of suppliers on the back of this operating manual.
Setup program
All the parameters of the transmitter can be conveniently checked and adjusted by using the
setup program. Furthermore, additional functions are available such as:
• Recording of measurements.
• Graphical display of temperature and pressure.
• Comprehensive diagnostic messages.
• Indication of the complete order code and instrument configuration
(for repeat orders).
The setup program is available on request, at extra cost, part no. 00365072.
HART®modem
The HART®modem serves to connect the JUMO dTRANS p02 to a PC. The HART®modem
is available on request, at extra cost, part no. 00345666.
Power supply
A supply unit with a supply isolator is available on request, at extra cost, part no. 00577948.
Pressure separator
To suit special applications, where conventional pressure connections cannot be used, see
Data Sheets 409770 to 409786.

3 Delivery package
10

11
4 Instrument identification
4.1 Nameplate
Nameplate on a pressure transmitter without approval for use within the hazardous (Ex) area.
Nameplate on a pressure transmitter with approval for use within the hazardous (Ex) area.

4 Instrument identification
12
4.2 Order details
(1) Basic type
404385/0 JUMO dTRANS p02 - Pressure transmitter
404385/1 JUMO dTRANS p02 - Pressure transmitter
with Ex protection Ex II 1/2 G Ex ia IIC T6 Ga/Gb
404385/4 JUMO dTRANS p02 - Pressure transmitter
for increased temperature of medium up to 200 °Ca
(2) Nominal range input
414 -100 to +100 mbar gauge pressure
453 -0,6 to +0,6 bar gauge pressure
457 -1 to +4 bar gauge pressure
461 -1 to +25 bar gauge pressure
464 -1 to +100 bar gauge pressureb
468 -1 to +600 bar gauge pressureb
487 0 to +0,6 bar absolute pressure
491 0 to 4 bar absolute pressure
495 0 to +25 bar absolute pressure
(3) Output
405 4to20mAwithHART
®protocol
(4) Process connection
504 1/2" pipe to EN 837
512 1/2-14 NPT to EN 837
564 1/2-14 NPT internal
571 3/4" pipe flush to EN 837a
583 M20 (× 1,5) with tap
604 Taper connection with slotted nut DN 25 to DIN 11851c
606 Taper connection with slotted nut DN 40 to DIN 11851c
613 Clamp connection DN 25 to DIN 32676c
616 Clamp connection DN 50 to DIN 32676c
997 JUMO PEKAd
(5) Material for process connection
20 CrNi (stainless steel)
82 NiMo
(6) Electrical connection
06 Screw terminals
99 Special connectione
(7) Filling medium for measuring system
0None
1 Silicone oil
aMeasuring instruments for increased measuring material temperatures are not available with nominal
ranges 464 and 468; they are only available with process connections 571, 604, 613, and without pro-
tection class Ex ia IIC.
bMeasuring instruments with nominal ranges 464 and 468 are available with process connections 504,
512, 564 and 997. A filling of measuring systems with silicone oil is not possible.
cThe a. m. process connections are not suitable for protection class Ex ia IIC.

13
4 Instrument identification
4.3 Accessories
dSuitable process connection adapter, see data sheet 409711.
ePlease specify in plain text.
(1) (2) (3) (4) (5) (6) (7)
Order code ------
Order example 404385/0 - 453 - 405 - 613 - 20 - 06 - 1
Description Part no.
Setup program for all instruments in the JUMO dTRANS p02 series 00365072
HART®modem USB 00443447
Data Sheet
Ex-i Power supply/input isolating amplifier 707530
Manifolds 409706
Pressure separator with milk pipe fitting DIN 11851 409772
Pressure separator with clamp connection 409774
Pressure separator with DRD flange or Varivent connection 409776
Pressure separator with ISS connection or SMS connection or RJT connection
and slotted ring nut
409778
Diaphragm chemical seals 4MDV-10 409780
Pressure separator with male thread ISO 228/1 or ANSI B 1.201 409782
Pressure separator with flange connection EN 1092-1 with sealing lip Form B1 409784
Pressure separator with flange connection to ANSI B 16.5 with sealing lip Form RF 409786

4 Instrument identification
14
4.4 Dimensions/details
4.5 Dimensions: "non-flush pressure connections"
NTS 527
170
76
L
1/2” pipe
15
G 1/2
69
131
Ø76
(4)
(5)
(6) (7)
(1)
(3)
(2)
(8)
(9)
(10)
(1) Cover for electrical connection (2) PE connection
(3) Cover flap (keypad underneath) (4) Bezel
(5) Process connection (6) Electrical connection, M 20 × 1.5 cable gland
(7) Blanking plug (electrical connection
or instrument mounting possible)
(8) Electrical connection,
Harting connector Han 7D/Han 8D (8U)
(9) LCD display (10) Special version "Process connection":
pressure sensor connected to indicating unit via
attached cable
512
1/2-14 NPT
18
504
20
3
3
Ø17.5
Ø6
564
SW 27
18
22.5
1/2-14 NPT-Innen
27 a/f
1/2-14 NPT female

15
4 Instrument identification
4.6 Dimensions: "flush pressure connections"
DN
25
40
D1D2D3
RD 52x1/6
RD 65x1/6
D4L1L2
21
NTS
604
606
Ø56
Ø44
Ø48 Ø78
Ø35 Ø63 15
D2
D1
D3
D4
L1
L2
2
604 / 606
Kegelstutzen mit Nutüberwurfmutter
nach DIN 11 851
D1
D2
15
3
613 / 616
nach DIN 32 676
50
D1D2
1"
1.5" 25 25 Ø50.5 Ø43.5
2" 40
51 51 Ø64 Ø56.5
NTS
613
616
DN
DIN32676
DN
(Zoll)
Storlek
SMS 3017
Nominal Size
ISO 2852
25
SW 32
Ø31.9
G 3/4
32
16
20
571
604/606
taper connection with slotted ring nut
to DIN 11 851 613/616
to DIN 32676
(inch)
3/4" pipe
32 a/f

4 Instrument identification
16

17
5 Technical data
Range
Start and end of range can be adjusted continuously within the measuring range. The measu-
ring span should not go below 10 % of the nominal range.
vChapter 4.1 "Nameplate", page 11;
For setting the measurement start or span:
v"Measurement start, blind setting", page 47
v"Measurement span, blind setting", page 48
Mechanical shock
50 g/11 msec
Mechanical vibration
5 g max. at 10 to 2000 Hz
Protection
with connecting cable: IP65 to EN 60529
Material of wetted components
standard: stainless steel, mat. ref. 1.4435, 1.4571
optional: NiMo, mat. ref. 2.4819
for range 100 bar: stainless steel, mat. ref. 1.4571, 1.4542
Material for housing
aluminium die-casting GDAl Si 12
Permissible temperature of medium
-40 to +120 °C for type 404385/0
-40 to +120 °C for type 404385/1
-40 to +200 °C for type 404385/4
Permissible ambient temperature
to DIN 16086
-40 to +85 °C for type 404385/0
-40 to +60 °C for type 404385/1
-40 to +85 °C for type 404385/4
(at temperatures below -20 °C, the LCD display may not be readable)
Storage temperature
-40 to +85 °C
Overload limit
to DIN 16086
-1 bar and 4× full scale or
-1 bar and 2× full scale with range 100 bar
Bursting pressure
to DIN 16086
10× full scale, 2000 bar max.

5 Technical data
18
Explosion protection
II 1/2 G Ex ia IIC T6 Ga/Gb,
to EN 60079-0, EN 60079-11 and EN 60079-26
EC-Type Examination Certificate
PTB 98 ATEX 2194
Permissible ambient temperature
Temperature class
T4 T5 T6
+85 °C +75 °C +60 °C

19
6 Mounting
6.1 General
Open cover flap
The cover flap can be opened with a coin.
The keys for operating the JUMO dTRANS p02 are underneath the cover flap. For details on
the setting options see:
vChapter 9.1 "The level concept", page 41ff.
List of functions
✱Affix one of the enclosed lists of functions to the cover flap.
6.2 Prior to mounting
CAUTION!
De-pressurize the system before mounting the JUMO dTRANS p02 pressure transmitter!
NOTE!
The installation site should be readily accessible, as close as possible to the measurement
point, and largely free from vibration. The permissible ambient temperature limits must be
observed (note possible radiant heat).
The JUMO dTRANS p02 pressure transmitter may be mounted above or below the pres-
sure tapping.
NOTE!
The measurement arrangements below serve as an example and can be altered according
to the requirements of the measurement task.

6 Mounting
20
Operating position
The normal operating position of the JUMO dTRANS p02 pressure transmitter is vertically
upright.
Depending on the conditions of the measurement site, the pressure transmitter can also be
mounted in a different orientation. In accordance with the required operating position, the
LCD can be rotated in 90° steps, see
v"Rotating the housing", page 53.
6.3 Mounting by the pressure connection
6.4 Mounting by the housing
There are M20 × 1.5 threads on either side of the housing. One of the threads is used to
screw in the cable gland (optionally right or left). The other thread can be used to mount the
pressure transmitter.
p