JUMO dTRANS AS 02 User manual

JUMO dTRANS AS 02
Transmitter/controller
for standard signals and temperature
Type 202553
Operating Manual
20255300T90Z002K000
V1.00/EN/00541524

WARNING:
A sudden malfunction of the instrument, or one of the sensors connected to it,
could potentially result in dangerous overdosing! Suitable preventive measures
must be in place to prevent this from happening.
Note:
Please read these Operating Instructions before placing the instrument in
operation. Keep the manual in a place which is accessible to all users at all times.
Resetting the brightness of the LC display:
If the brightness setting has been adjusted so that the display text is no longer
legible, the basic setting can be restored as follows:
✱Switch off the voltage supply.
✱Switch on the voltage supply and immediately press and hold the and
keys simultaneously.
Operator language selection:
✱Press the key for longer than 3 seconds.
✱Select the appropriate language with the and keys.
✱Briefly press the key.
Reset to factory settings:
To get to the Administrator level, proceed as follows:
✱Press the key for longer than 2 seconds.
✱Use the or keys to select "ADMINISTR. LEVEL".
✱Use the and keys to enter the password 8192.
Confirm the key.
WARNING:
Customer-specific settings will be lost!
EXIT
PGM
PGM
PGM

Contents
1 Typographical conventions ...................................................... 5
1.1 Warning signs ..............................................................................................5
1.2 Reference signs ...........................................................................................5
2 Description ................................................................................ 6
3 Instrument identification .......................................................... 8
3.1 Nameplate ....................................................................................................8
3.2 Order details .................................................................................................8
3.3 Accessories (included in delivery) ..............................................................10
3.4 Accessories (optional) ................................................................................10
4 Mounting .................................................................................. 11
4.1 General information ....................................................................................11
4.2 Dimensions ................................................................................................11
5 Installation ............................................................................... 12
5.1 Installation instructions ..............................................................................12
5.2 Electrical isolation ......................................................................................13
5.3 Connection .................................................................................................14
6 Operation ................................................................................. 18
6.1 Controls ......................................................................................................18
6.2 Display .......................................................................................................19
6.3 Principle of operation .................................................................................20
6.4 Measuring mode ........................................................................................23
6.5 Input/output information ............................................................................24
6.6 User level ...................................................................................................29
6.7 Administrator level .....................................................................................30
6.8 MANUAL mode/Simulation mode ..............................................................33
6.9 HOLD mode ...............................................................................................36
7 Commissioning ....................................................................... 38
7.1 Getting started ...........................................................................................38
7.2 Setting examples .......................................................................................39
8 Calibration ............................................................................... 45
8.1 Notes ..........................................................................................................45
8.2 General information ....................................................................................45
8.3 Linear operating mode ...............................................................................48
8.4 pH operating mode ....................................................................................52

Contents
8.5 Conductivity operating mode .....................................................................56
8.6 Concentration operating mode ..................................................................62
8.7 Chlorine measurement operating mode,
pH-compensated 64
9 Calibration logbook ................................................................ 66
9.1 General information ....................................................................................66
10 Controller ................................................................................. 67
10.1 General information ....................................................................................67
10.2 Controller functions ....................................................................................67
10.3 Software controllers and outputs ...............................................................68
10.4 Configuration of higher order controllers ...................................................70
10.5 Parameter sets ...........................................................................................70
10.6 Sample configurations ...............................................................................71
11 Setup program ........................................................................ 74
11.1 Configurable parameters ...........................................................................74
11.2 Documenting the instrument configuration ................................................75
11.3 Special features for "Datalogger" ..............................................................76
12 Eliminating faults and malfunctions ...................................... 78
13 Technical data ......................................................................... 80
14 Retrofitting optional boards ................................................... 83
15 Appendix .................................................................................. 86
15.1 Glossary .....................................................................................................86
15.2 Parameters of the User level ......................................................................99
16 Index ....................................................................................... 111

5
1 Typographical conventions
1.1 Warning signs
1.2 Reference signs
Danger
This symbol is used when there may be danger to personnel if the
instructions are ignored or not followed correctly!
Caution
This symbol is used when there may be damage to equipment or data if the
instructions are ignored or not followed correctly!
Read documentation!
This symbol – placed on the device – indicates that the associated device
documentation has to be observed. This is necessary to recognize the kind
of the potential hazards as well as to take the measures to avoid them.
Note
This symbol is used to draw your special attention to a remark.
abc1Footnote
Footnotes are remarks that refer to specific points in the text. Footnotes
consist of two parts:
A marker in the text and the footnote text.
The markers in the text are arranged as consecutive superscript numbers.
✱Instruction
This symbol indicates the description of an action to be performed.
The individual steps are marked by this asterisk.
Example:
✱Briefly press the key.

6
2 Description
Inputs/outputs In addition to the main input (conductivity, TDS, resistance) and the secondary
input (temperature compensation), the basic instrument alone has two binary
inputs, two relays, one power supply for external sensors and a setup
interface.
Input signals can be shown as numbers or as a bar graph on the graphic
display. Parameters are displayed in plain text for easily comprehensible and
reliable operation.
Optional Three further slots can be fitted with extensive additional configurable inputs
and outputs and interfaces.
Application The instrument is suitable, for example, for displaying, measuring and
controlling:
- Conductivity, TDS and resistance.
- Free chlorine, chlorine dioxide, ozone, hydrogen peroxide and peracetic
acid, in combination with sensors as per data sheet 202630.
- (Hydrostatic) liquid levels with 2-wire transmitters (level probes) as per data
sheet 402090 or data sheet 404390.
- Flow rate in conjunction with transmitters as per data sheet 406010.
- Two temperature measuring points.
- Most sensors and transmitters that output standard signals (0 to 10 V or
0(4) to 20 mA).
Because temperature measurement is integrated, temperature compensation
takes place quickly and precisely, which is particularly important for many
analytical measurements.

7
2 Description
Special features - Display: mS/cm, µS/cm, MOhm × cm, mg/l, pH, mV, etc. Special settings
are also possible with the setup program
- Configurable display text (operator level)
- A choice of display visualizations: large numbers, bar graph or tendency
(trend) display
- Four limit controllers
- Integrated calibration routines: with 1, 2 and 3 points
- Math and logic module (optional)
- Calibration logbook
- Three optional slots
- Selectable languages: English, German, French, etc.
- Setup program provides: convenient programming, system documentation
- RS422/485 interface (optional)
- PROFIBUS-DP interface (optional)

8
3 Instrument identification
3.1 Nameplate
on the transmitter
3.2 Order details
Typ: 202553/01-8-01-4-8-0-23/000
TN: 00566868
JUMO GmbH & Co. KG dTRANS AS 02
36039 Fulda
Germany
AC .. 0V 48..63Hz/DC 20 3 max 14VA
F-Nr.: 0169924101016010001
The date of manufacture is encoded in the "F No." (serial number):
1601 means year of manufacture 2016 / calendar week 01
(1) Basic type
202553 JUMO dTRANS AS 02 - Transmitter/controller
(2) Basic type extension
01 In the panel enclosure
05 In the surface-mounted enclosure
(3) Version
8 Standard with factory setting
9 Programming to customer specification
(4) Operating languagea
01 German
02 English
03 French
04 Dutch
05 Russian
06 Italian
07 Hungarian
08 Czech
09 Swedish
10 Polish
13 Portuguese
14 Spanish
16 Rumanian

9
3 Instrument identification
(5) Optional slot 1
0Notused
1 Analog input (universal)
2 Relay (1× changeover)
3 Relay (2× normally open)
4 Analog output
52PhotoMOS
®relaysb
6 Solid state relay 1 A
8 Voltage supply output DC 12 V (e.g. for inductive proximity switch)
(6) Optional slot 2
0Notused
1 Analog input (universal)
2 Relay (1x changeover)
4 Analog output
52PhotoMOS
®relays
6 Solid state relay 1 A
8 Voltage supply output DC 12 V (e.g. for inductive proximity switch)
(7) Optional slot 3
0Notused
1 Analog input (universal)
2 Relay (1x changeover)
3 Relay (2x normally open)
4 Analog output
52PhotoMOS
®relays
6 Solid state relay 1 A
8 Voltage supply output DC 12 V (e.g. for inductive proximity switch)
10 RS485 interface
11 Datalogger with interface RS485c
12 PROFIBUS-DP interface
(8) Power supply
23 AC 110 to 230 V, -15/+10 %, 48 to 63 Hz
25 AC/DC 20 to 30 V, 48 to 63 Hz
(9) Extra codesd
000 None
aAll languages are available on the instrument and can be changed by the customer at any time.
Factory default setting to a language (other than "German") is available for a charge.
bPhotoMOS®is a registered trademark of Panasonic Corporation.
cThe only way to read files is with the PC setup software!
dList extra codes in sequence, separated by commas.
(1) (2) (3) (4) (5) (6) (7) (8) (9)
Order code /- -----/,...
Order example 202553 / 01 - 8 - 01 - 2 - 2 - 4 - 23 / 000

3 Instrument identification
10
3.3 Accessories (included in delivery)
3.4 Accessories (optional)
4× fastening elements, completea
aFor basic type extension 01 only (in the panel enclosure)
3× CON plug-in linka
3× jumper wireb
bFor basic type extension 05 only (in the surface-mounted enclosure)
1× seal for panela
1× fastening elements, completeb
- 1× DIN rail fastening left
- 1× DIN rail fastening right
- 3× wall mount
- 3× fastening screw
Type Part no.
Holder for C rail 00375749
Dummy cover 96 mm × 48 mm 00069680
Pipe mounting set 00398162
Weather protection roof complete for basic type extension 05 00401174
PC setup software 00560380
PC interface cable including USB/TTL converter and two adapters
(USB connecting cable)
00456352
Optional board Code Part no.
Analog input (universal) 1 00442785
Relay (1× changeover) 2 00442786
Relay (2× NO) 3 00442787
Analog output 4 00442788
2 PhotoMOS®relays 5 00566677
Solid state relay 1 A 6 00442790
Voltage supply output DC ±5 V (e.g. for ISFET) 7 00566681
Voltage supply output DC 12 V (e.g. for inductive proximity switch) 8 00566682
Interface - RS422/485 10 00442782
Data logger with RS485 interface 11 00566678
PROFIBUS-DP interface 12 00566679

11
4 Mounting
4.1 General information
Mounting
location Find a location that ensures easy accessibility for the later calibration.
The fastening must be secure and must ensure low vibration for the
instrument.
Avoid direct sunlight!
Permissible ambient temperature at the installation location: -10 to +55 °C
with max. 95 % rel. humidity, no condensation.
Installation
position The instrument can be mounted in any position.
4.2 Dimensions
Close mounting
Minimum spacing of panel cutouts Horizontal Vertical
Without setup connector: 30 mm 11 mm
With setup connector (see arrow): 65 mm 11 mm

12
5 Installation
5.1 Installation instructions
❏The choice of cable, the installation and the electrical connection must
conform to the requirements of VDE 0100 “Regulations on the Installation
of Power Circuits with Nominal Voltages below 1000 V” and the relevant
local regulations.
❏At maximum load, the cable must be heat resistant up to at least 80 °C.
❏The instrument shall be operated by mains protected with a branch circuitry
overcurrent protection device not more than 20 Amps.
For servicing/repairing a Disconnecting Device shall be provided to
disconnect all conductors.
❏The load circuits must be fused for the maximum load currents in each case
to prevent the relay contacts from becoming welded in the event of a short
circuit.
❏Electromagnetic compatibility meets the requirements of EN 61326.
❏Lay the input, output, and supply lines so they are physically separated
from each other and are not parallel.
❏Use twisted and shielded probe cables. If possible, do not lay these cables
close to components or cables through which current is flowing. Ground
the shielding at one end.
❏The probe cables must have an uninterrupted run (do not route them via
terminal blocks or similar arrangements).
❏No other consumers can be connected to the power terminals of the
instrument.
❏The instrument is not suitable for installation in areas with an explosion
hazard.
❏Apart from faulty installation, incorrect settings on the instrument may also
affect the proper functioning of the subsequent process or lead to damage.
You should therefore always provide safety equipment that is independent
of the instrument and it should only be possible for qualified personnel to
make settings.
Mounting information for conductor cross-sections and ferrules
The electrical connection must only be performed by
qualified personnel!
Ferrule Conductor cross-section Minimum length of ferrule or
stripping
Minimum Maximum
Without ferrule 0.34 mm22.5 mm210 mm (stripping)
Without collar 0.25 mm22.5 mm210 mm
With collar up to 1.5 mm20.25 mm21.5 mm210 mm
Twin, with collar 0.25 mm21.5 mm212 mm

13
5 Installation
5.2 Electrical isolation
3700 V AC
Setup interface
Power supply
Power supply
for a 2-wire transmitter
3700 V AC
Semi Semiconductor relay
Triac
Binary inputs
30 V AC
50 V DC
Continuous outputs
30 V AC
50 V DC
Input 2 (option)
3700 V AC
Relay outputs Main input for standard signals
30 V AC
50 V DC
PhotoMOS®relay
30 V AC
50 V DC
Interface
RS422/485
PROFIBUS-DP
Datalogger
Power supply
for ISFET sensor
Extra-low voltage
30 V AC
50 V DC

5 Installation
14
5.3 Connection
5.3.1 Terminal assignment
5.3.2 Optional board (row 1, slot a, b or c)
(1) Row 1 (a) Option 1 (b) Option 2 (c) Option 3
(2) Row 2 Main input board
(standard signal and temperature)
(3) Row 3 PSU board
(power supply/2× relays)
1
2
3
4
1 2 3 4
5 6 7 8
6 7 8 9
10
9
10 11 12
4
L1(L+)
5
6
8
9
11
12
13
15
16
17
N(L-)
11
12
13
14
15
(a)
(b)(c)
(1)
(3)
(2)
Function Symbol Terminal
for slot (a) Terminal for slot (b) Terminal for slot (c)
Analog input
Temperature sensor
in a two-wire circuit
Pt100 or Pt1000
2
4
6
8
10
12
Temperature sensor
in a three-wire circuit
Pt100 or Pt1000
3
2
4
7
6
8
11
10
12
Resistance transmitter 2
3
4
6
7
8
10
11
12
Electrical current 3
4
7
8
11
12
J
J
E
S
A
+
-

15
5 Installation
Voltage
0(2) to 10 V
1
2
5
6
9
10
Voltage
0to1V
2
3
6
7
10
11
Continuous output
Current or voltage 2
3
6
7
10
11
Modbus interface
RS422 9
10
11
12
RS485 11
12
PROFIBUS-DP interface
9
10
11
12
Datalogger interface
RS485 10
11
Relay (1× changeover)
K3 1
2
3
K4 5
6
7
K5 9
10
11
Relay (2× NO, common pin)
K3 1
2
K6 3
K5 9
10
K8 11
Triac (1 A)
K3 2
3
K4 6
7
K5 10
11
PhotoMOS®relay (0.2 A)
K3 1
2
K4 5
6
K5 9
10
K6 3
4
K7 7
8
K8 11
12
Function Symbol Terminal
for slot (a) Terminal for slot (b) Terminal for slot (c)
+
-
+
-
+
-
RxD-
RxD+
TxD-
TxD+
RxD/TxD-
RxD/TxD+
RxD/TxD-P(B)
VP(+5V)
DGND
RxD/TxD-N(A)
RxD/TxD-
RxD/TxD+
S
P
O
S
P
S

5 Installation
16
5.3.3 Main board (row 2)
Power supply voltage for proximity switch
DC +12 V
GND
1
2
5
6
9
10
Function Symbol Terminal
for slot (a) Terminal for slot (b) Terminal for slot (c)
+
-
Function Symbol Terminal
Standard signal input for electrical current
0(4) to 20 mA
3
4
Standard signal input for voltage
0(2) to 10 V or 10 to 0(2) V
1
2
Temperature sensor in a two-wire circuit
Pt100 or Pt1000
2
3
4
Temperature sensor in a three-wire circuit
Pt100 or Pt1000
2
3
4
Temperature sensor in a four-wire circuit
Pt100 or Pt1000
1
2
3
4
Resistance transmitter 4
3
2
Binary inputs
Binary input 1 6+
10
Binary input 2 7+
10
+
-
+
-
J
J
J
E
S
A

17
5 Installation
5.3.4 PSU board (row 3)
Function Symbol Terminal
Power supply for JUMO dTRANS 02
Power supply:
AC 110 to 240 V
Power supply:
AC/DC 20 to 30 V
1 L1 (L+)
2 N (L-)
n.c. 4
5
6
Supply voltage for external 2-wire transmitter
DC 24 V (-15/+20 %) 8 L+
9 L −
Relay 1
Switching output K1
(floating)
11
12
13
Relay 2
Switching output K2
(floating)
15
16
17
S
P
O
S
P
O

18
6 Operation
6.1 Controls
Operation via the instrument keypad is described below.
Instrument operation via the optional set-up program, See section 11 "Setup
program", page 74.
(1) Measurement unit
(2) Temperature
(3) Operating mode
(4) Measured value
(5) key Increase numerical value/Forward selection
(6) key Decrease numerical value/Forward selection
(7) key Change level/Forward selection/Confirm selection
(8) key Cancel entry/Exit level
(8)
(5)
(2)
(4)
(3)
(1)
(6)
(7)
PGM
EXIT

19
6 Operation
6.2 Display
6.2.1 Measuring mode (normal display)
Example
(1) Binary output (relay) K1 is active
(2) Binary output (relay) K2 is active
(3) Binary input is active
(4) Keypad is locked
(5) Instrument status
ALARM (flashing): Broken sensor or overrange, etc.
AL R1: Controller monitoring alarm from controller channel 1
AL R2: Controller monitoring alarm from controller channel 2
CALIB: Calibration mode active
CALIB (flashing): Calibration timer elapsed
(6) Output mode
MAN.: Manual mode and/or simulation mode active
HOLD: Hold mode active
(7) Top display
Measured value and unit of the variable set by parameter "Top display"
(8) Bottom display
Measured value and unit of the variable set by parameter "Bottom
display"
(9) Operating mode
MEASURING: Standard measuring mode is active
(1) (2) (3) (5)(4) (6)
(8)
(9) (7)
To return to Measuring mode (MEASURING):
Press the key or wait for a "timeout".
EXIT

6 Operation
20
6.3 Principle of operation
6.3.1 Operation in levels
See page
Measurement mode
Normal display 23
Min/max values of the main input 25
Min/max values of the optional inputs 26
Output display 26
Current values of the main input 26
Current values of the optional inputs 27
Current values of the math channels 27
States of the binary inputs and outputs 27
Manual mode overview 28
Hardware information 28
Instrument information 29
User data 75
Calibration (depending on the basic setting) 45
Manual mode/simulation 33
Hold mode 36
Main menu
User level 29
Analog input 99
Input temperature 100
Optional inputs 100
Analog input 1, 2, 3
Binary inputs 102
Binary input 1, 2
Controllers 102
Controller 1
Parameter set 1, 2
Configuration
Controller 2
Parameter set 1, 2
Configuration
Controller special functions 104
Limit value control 105
Limit value 1, 2, 3
Binary outputs 102
Binary output 1, 2, 3, ... 8
Analog outputs 107
Analog output 1, 2, 3
Interface 108
Wash timer 108
Datalogger 108