Kaba E-PLEX 3x65 Deadlatch/Exit Mortise User manual

INSTALLATION INSTRUCTIONS
E-PLEX®3X00 SERIES NARROW STILE LOCK

TABLE OF CONTENTS
E-PLEX 3x65 Deadlatch/Exit ortise odel
E-PLEX 3x66 Deadbolt/Swing Bolt ortise odel
This lock is designed to function with new or existing Adams Rite®Hardware
for Deadlatch, Deadbolt, and Exit applications. These Adams Rite Hardware
models (1850, 1950, 4500, 4700, 4900, MS1850S, MS1950S, and 8400 Series)
are sold separately. The specific applications for this model are for narrow stile
aluminum and glass doors, 2” minimum width and 1 3⁄4” thick.
Shipping Package Includes (See Figure 1):
• (1) E-Plex 3x00 Lock Assembly
• (1) Outside Lever (Lever Model Only)
• (1) Screw Pack
• (1) Battery Housing with four AA Batteries (alkaline)
• (2) Keys (Schlage C or Kaba 90 Keyway)
• Documentation pack consists of:
(1) Installation Instructions (this manual)
(1) Operations Manual
(1) Lock Set-up Guide
(1) Quick-Reference Guide
a. 54579–Upper Mounting Screws (2)
b. 44229–Mounting Bushings (4)
c. 54275–Lower Mounting Screws (2)
d1. 75271–Kaba Cam Plug Deadlatch (1)
d2. 75262–Kaba Cam Plug Deadbolt (1)
e1. 75272–Lock Assembly for Lever (1)
e2. 75273–Lock Assembly with Thumbturn (1)
f. 54725–Pinned Torx Screw (2)
g. 34298–Lever Cap (1)
h. 34309–Lever (1)
i. 44226–“D” Bushing (2)
j. 54685–Battery Pack (1)
k. 24554–Battery Cover (1)
l. 54725–Pinned Torx Screws (1)
ToolsRequired .................................................................3
A. Door Preparation - Remove Existing Outside Hardware . . . . . . . . . . . . . . . . . . . . . . . . . .3
B. StilePreparation ...........................................................5
C. LockPreparation ...........................................................6
D. LockInstallation ...........................................................13
E. StandardOperationsProcedures.............................................15
a
Figure 1
c
e1
e2
d1
d2
j
kl
h
i
g
f
b
2
WARNING: This loc is designed to be used with Adams
Rite®brand hardware only. Improper use or installation of
this product will void the warranty.
LEVER LOCK ONLY

TOOLS REQUIRED
• Power Drill with 3⁄8” (10mm) drill bit
• Tape
• Center Punch or Awl
• Hex Allen Wrench Set
• Phillips Head Screwdriver
• Small Flat Blade Screwdriver
• Safety Glasses
A. DOOR PREPARATION—RE OVE EXISTING
OUTSIDE HARDWARE
A-1 Remove any existing Outside Hardware such as Lever Entry Trim, Latch
Pull, Key Cylinders, etc.
A-2 Remove and retain the screws and Armored Face Plate (Scalp) from the
face of the Deadlatch (See Figure 2A) or Deadbolt (See Figure 2B).
A-3 Loosen the set screw and remove the existing hardware assembled from
the outside to the Deadlatch or Deadbolt Mortise, including the Adams
Rite Cam Plug 4580 (d).
A-4 Set Scalp and screws aside for reassembly later.
Figure 2A
d
3
set screw
scalp
screws
Figure 2B
set screw
Disclaimer: While reasonable efforts were made to ensure the accuracy of this document at the time of printing, Kaba
assumes no liability for any errors or omissions. This information is subject to be revised without notice, and changes
may be incorporated in future releases.
scalp
screws

4
KABA E-PLEX®3x00 SERIES
LI ITED WARRANTY
KABA ACCESS CO TROL WARRA TS THIS PRODUCT TO BE FREE FROM
DEFECTS I MATERIAL A D WORKMA SHIP U DER ORMAL USE A D SERV-
ICE FOR A PERIOD OF THREE (3) YEARS. KABA ACCESS CO TROL WILL
REPAIR OR REPLACE, AT OUR DISCRETIO , E-PLEX 3000 SERIES LOCKS
FOU D BY KABA ACCESS CO TROL A ALYSIS TO BE DEFECTIVE DURI G THIS
PERIOD. OUR O LY LIABILITY, WHETHER I TORT OR I CO TRACT, U DER
THIS WARRA TY IS TO REPAIR OR REPLACE PRODUCTS THAT ARE
RETUR ED TO KABA ACCESS CO TROL WITHI THE THREE (3) YEAR WAR-
RA TY PERIOD.
This warranty is in lieu of and not in addition to any other warranty or condition,
express or implied, including without limitation merchantability, fitness for purpose
or absence of latent defects.
ATTE TIO : This warranty does not cover problems arising out of improper
installation, neglect or misuse. All warranties implied or written will be null and
void if the lock is not installed properly and/or if any supplied component part
is substituted with a foreign part. If the lock is used with a wall bumper, the
warranty is null and void. If a doorstop is required, we recommend the use of a
floor secured stop.
The environment and conditions of use determine the life of finishes on Kaba
Access Control products. Finishes on Kaba Access Control products are subject
to change due to wear and environmental corrosion. Kaba Access Control can-
not be held responsible for the deterioration of finishes.
Authorization to Return Goods
Returned merchandise will not be accepted without prior approval. Approvals
and Returned Goods Authorization umbers (RGA umbers) for the E-Plex
3x00 Series are available through our Customer Service department in
Winston-Salem, C [phone]. The serial number of a lock is required
to obtain this RGA Number. The issuance of an RGA does not imply that a
credit or replacement will be issued.
The RGA number must be included on the address label when material is
returned to the factory. All component parts must be included in the package
with return. All merchandise must be returned prepaid and properly packaged
to the address indicated.

5
B. STILE PREPARATION
B-1 Install the Kaba Cam Plug d1 or d2 into the Deadlatch or Deadbolt. Face of
Cam Plug must be flush or below the surface of the stile, make sure set
screw is snug but do not tighen it yet. (See Figure 2 on page 3).
Note: Refer to the Adams Rite Cam Plug Instructions for Right Hand/Left
Hand Installations (located in the Screw Pack). (For Deadlatch Models)
B-2 Affix the appropriate model Template to the outside face of the door stile.
Ensure the pins from the Cam Plug are through the proper holes, the tem-
plate is straight and aligned with the edge of the door, and that “TOP” is
facing up and “BOTTOM” is facing down (See Figure 3).
B-3 With a center punch or awl, mark the four drilling points.
B-4 Utilizing a power drill with 3⁄8” drill bit, drill four holes as marked completely
through the door (interior and exterior of the stile). Tip—you may want to
first, drill pilot holes, then drill from each side to keep holes straight
through and minimize burrs.
Figure 3
Flush or
Below
For
Deadlatch
Model, use
template
64782.
For Deadbolt
Model, use
template
64783.

6
C. LOCK PREPARATION
C-1 On Deadlatch Model only, remove Handing Screw (FIG 4):Caution: The
appropriate handing screw must be removed for proper lock function
after installation.
Inside the battery compartment, the lock comes with both handing
screws installed. Based on the door application handing, Left Hand (LH)
or Right Hand (RH) one screw must be removed as noted in FIG 4.
Deadbolt Models, are shipped with no handing screws attached. They
must be removed for Deadbolt applications.
Note: A RH Deadlatch lock is shown in FIG 4.
For Deadlatch Locks only, orient the lock as shown in FIG 4 (spindle up)
and remove the appropriate shipping screw, left screw for LH or right
screw for RH.
Figure 4
Remove left handing
screw for left hand
application.
Note: Right Hand
application shown,
Left Hand application
would show the lever
on the opposite side. Remove right handing
screw for right hand
application.
Note: Right Hand
application shown.
Spindle Assembly:
Deadlatch—Upper Hole
(Deadlatch assembly
shown)
Deadbolt—Lower Hole
C-2 Battery Pack Installation
Secure the connection end of the Battery Pack to
the Cable Harness. After the connection, the lock
will set itself and you should hear an audible
sound, spinning of the inside motor, and see a
green light—all simultaneously. Upon connection,
place the Battery Pack into the rubber battery
housing, harness connection up, and slide the
assembly into the battery compartment (see Fig
5). Secure in place with the Battery Cover and
Torx Screw.
The lock can now be programmed prior to installa-
tion if desired. Figure 5
Note: If your application requires a change of cylinder, that step should
be done at this time, before installation. If not required, skip to
section D.

KABA ACCESS CO TROL 2941 I DIA A AVE UE WI STO -SALEM, C 27199-3770
O POSTAGE
ECESSARY
IF MAILED
I THE
U ITED STATES
BUSINESS REPLY AIL
FIRST-CLASS MAIL PERMIT O. 1563
POSTAGE WILL BE PAID BY ADDRESSEE
WI STO -SALEM, C

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Notes

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Notes