Kasco K80E T8N User manual

USER’S INSTRUCTIONS
IST-USO-0905093
Rev. 2 – 20/09/2016
IDP 109
Page 1 of 2
K80E T8N – K80E T8A
POWERED AIR PURIFYING RESPIRATORS
Respirator composition chart:
Respirato
r
Part #
Code
Helmet Blower
unit
Cartridge/
Filter Battery Battery charger
Cord Breathing
tube
Airflow
indicator
Belt
NIOSH
APPROVAL
0313083 K80E
0302021
T8N
0303038
2 X ZA2P3
0601019
6V6Ah
0309064
BP-6
0105086 0309081 0309095 0806008 0307020
TC-23C-1572
0313084 K80E
0302021
T8A
0303040
2 X ZP3
0601023
6V6Ah
0309064
BP-6
0105086 0309081 0309095 0806007 0307020 TC-21C-627
1. DESCRIPTION
1.1a K80E HELMET: It is composed of: a fiberglass shell covered with 3 coats of paint,
the last one of which, the most external one, is polyurethane; a polycarbonate visor;
a polyamide collar which closes efficiently and comfortably round the operator's
neck; a head-band adjustable from 53 to 63 cm (6-5/8 to 7-7/8 hat size).
1.2a T8A and T8N BLOWER UNITS: They are composed of: an ABS case with socket
and ON/OFF switch. A fan unit actuated by an electric micro motor.
1.3 BREATHING HOSE ASS.Y: It is composed of an ethyl vinyl acetate, convoluted
hose with pivot couplings for helmet-blower unit coupling.
1.4 BATTERY ASSEMBLY: It is composed of: a sealed 6V6Ah rechargeable lead-acid
battery.
1.5 BP-6 BATTERY CHARGER: It is composed of: a stabilized battery charger with
electric cord.
1.6 CARTRIDGES/FILTERS/CARTRIDGES:
a) ZP3 (HE) FILTER (0601023): made of finely pleated technical paper.
b) ZA2P3 (HE/OV) CARTRIDGE (0601019) The first section is composed of finely
pleated technical paper. The second section of activated carbon. Both parts are
packed into a single plastic housing with covers and seals.
1.7 AIRFLOW INDICATOR: It is composed of a transparent tube with indicator ball
inside. The indicator is needed to check the airflow performance of the respirator it is
supplied with, before each use.
2. TECHNICAL CHARACTERISTICS
2.1 K80E HELMETS:
Shell : Fiberglass - Face shield : Polycarbonate – Head suspension: Polyethylene – Face
shield gasket: polyethylene foam.
Noise level < 80dB.
2.2 BLOWER UNITS:
Type of unit Type of
filter
N.of
cartridg
es/filters
Voltage
Volts
Airflow at 20°C
60% R.H .-
Battery fully
charged
Lpm
Expected life of
micro motor
Hours
T8A
0303040
ZP3
HE filter 2 6 >170 1400
T8N
0303038
ZA2P3
HE/OV
cartridge 2 6 >170 700
2.3 BATTERY ASSEMBLY:
Type of
blower
unit
Type of
battery
Battery
P/N
Voltage
- Volts
Terminal
voltage
under load
- Volts
Running
time at
20°C
- Hours
Approx.
battery
life
T8A
0303040
T8N
0303038
Rechargeable
Lead acid 0309064 6V 6Ah 5.1 >4
2 years
or
300
cycles
- Self discharge: 50% of its capacity
in 6 months at 40° C
in 16 months at 20° C
2.4 BATTERY CHARGING:
Type of blower
unit Charger Model INPUT OUTPUT Charging time
Hours
T8A
(0303040)
T8N
(0303038)
BP-6
0105086
110V 50/60Hz
7V
900mA  8
2.4a ZP3 HE FILTER (0601023):
HE – High Efficiency Particulate Air filter for powered, air-purifying respirators. (See
also label and Users’ Instructions packed with filter).
When the HEPA filter is exhausted, an increase in drop pressure is registered on the
filter. This is indicated by a progressive diminishing of the airflow inside the
respirator.
2.4b ZA2P3 HE/OV CARTRIDGE (0601019):
The ZA2P3 combined cartridges are permitted for respiratory protection against
organic vapors and particulates at a high efficiency level.
Before occupational use of these cartridges the employer shall implement a cartridge
change schedule based on objective information or data that will ensure the
cartridges are changed before the end of their service life (as per requirements of the
OSHA 1910.134 Respiratory Protection Standard).
Time use limitations:
Replace cartridges in accordance with an established change schedule or earlier if
smell, taste or irritation from contaminants is detected and, in any case, prior to the
expiry date indicated on the label affixed to the cartridge.
(See also label and User’s Instructions packed with filter).
IN CASE OF DOUBT REGARDING THE TYPE OR EFFICIENCY OF THE
CARTRIDGES/FILTERS AND CARTRIDGES CONTACT KASCO AT
[email protected]
3. OPERATION
3.1 The blower unit, powered by rechargeable battery, takes in air through the
cartridges/filters and sends it, via hose, to the inside of the helmet. The helmet goes
into slight positive over pressure and the wearer breathes filtered air only. Expired air
is expelled through the diaphragm valves.
4. USE
4.1 For the protection of the eyes and respiratory system of the wearer while working in
non I.D.H.L. environments containing dusts, fumes, mists and organic vapors.
4.2 LIMITATIONS (FOR RESPIRATORS EQUIPPED WITH ZA2P3 (HE/OV)
CARTRIDGES)
a) Do not use in atmospheres immediately dangerous to life or health.
b) Do not wear for protection against organic vapors with poor warning properties.
c) Do not wear for protection against organic vapors which generate high heats of
reaction.
d) Max. use concentration shall be lower than the max. concentrations listed on the
User’s Instructions sheet packed with the filter, where that concentration produces
atmospheres immediately dangerous to life or health.
e) Do not use with fumigants.
f) Do not use in closed environments (tanks, silos etc.).
g) Do not use in atmospheres containing less than 19.5 % oxygen.
h) Do not use for protection against Carbon monoxide (Co) or natural gas.
i) Do not use in explosive atmospheres.
4.3 LIMITATIONS (FOR RESPIRATORS EQUIPPED WITH ZP3 (HE) FILTERS
a) Do not use in atmospheres immediately dangerous to life or health.
b) Do not use for protection against vapors, gas and pesticides.
c) Do not use in closed ambient (tanks, silos etc.).
d) Do not use for fire fighting.
e) Do not use in atmospheres containing less than 19.5% oxygen.
f) Do not use in explosive atmospheres.
5. OPERATING INSTRUCTIONS
5.1 6V6Ah BATTERY RECHARGING:
 Plug the battery charger into mains.
 Connect battery charger outlet plug to the discharged battery.
 Battery recharging is automatic (RED Led). Led turns GREEN when about 90%
charged.
 The battery charger may remain plugged into the fully charged battery with no
overcharge risk provided it is energized.
CHARGE BATTERY WITH THE SUPPLIED BATTERY CHARGER ONLY.
5.2 BATTERY AND BLOWER UNIT SET-UP

 Slip belt through guides on battery and blower unit.
 Plug connection cord to battery on one end and blower unit on the other and
tighten nuts to ensure contact.
 Make sure the blower unit is working properly and that the fan rotates in a
clockwise direction.
 Screw cartridges/filters onto blower unit.
5.3 HELMET SET-UP
 Remove protective film from visor. The film was applied to preserve the
transparency of the polycarbonate until the moment of use.
 Fit the helmet onto head steadily.
 Adjust head band fit.
 Connect breathing hose to helmet by pushing hose connector into helmet and
turning clockwise.
5.4 WEARING INSTRUCTIONS:
DON HELMET IN A CLEAN AIR ENVIRONMENT ONLY.
 Don belt, with blower unit and cartridges/filters already fitted on the left and
battery on the right, around waist.
 Don helmet and tighten collar drawstring around neck by pressing the button
and sliding it up the drawstring. The drawstring should be pulled as close as
possible round neck to assure maximum closure but it should at all times feel
comfortable and not restrict breathing in any way.
 Connect breathing hose to blower unit by pressing the hose assembly
connector into the blower unit and turning the coupling clockwise.
5.5 AIR FLOW INDICATOR - INSTRUCTION FOR USE
Carry out the airflow performance check hereunder before each respirator use:
 Remove helmet-blower unit connection hose.
 Ensure the battery is fully charged (see battery charging instructions packed with the
battery charger) and that the cartridges are fitted into the blower unit securely.
 Insert airflow indicator onto the air outlet of the blower unit and position so that the indicator
is upright.
 Start the unit and observe the position of the indicator ball inside the tube.
 If the indicator ball rises above the indicator line (6 cfm/170 l.p.m), the respirator is
ready for use.
 If the ball fails to move or remains on or below the indicator line, insufficient airflow is
being provided. This may be the result of a battery with a low charge or an
overloaded filter. Replace the filters and repeat the test.
 Should the ball still remain below the indicator line, replace the battery and repeat
complete test.
Remove the airflow indicator and reconnect the breathing hose to the unit.
6 MAINTENANCE
6.1 HELMET:
 Clean shell with organic solvent free detergent or better still with soapy water
only.
 Clean visor with soapy water only.
 Wash collar with warm soapy water.
6.2 6V6Ah BATTERY
 The battery does not require servicing or tipping up.
 RECHARGE IMMEDIATELY AFTER EVERY USE FOR LONGER LIFE -
DISCHARGED BATTERIES NOT RECHARGED WITHIN 48 HOURS AFTER
USE CANNOT BE RECHARGED AND ARE NOT COVERED UNDER
WARRANTY.
 WHILE IN STORAGE THE BATTERY MUST BE CHARGED AT LEAST ONCE
EVERY 3 MONTHS.
6.3 BP-6 BATTERY CHARGER
 Store in a dry place.
 Avoid impacts or vibrations as these could alter the setting.
6.4 CARTRIDGES/FILTERS
 If sealed, the cartridges/filters remain unaltered until the expiry date shown on
them.
 Cartridges/filters cannot be washed, blown out or restored. When exhausted
they must be disposed of.
 If two or more cartridges/filters are connected in parallel, they are to be replaced
simultaneously.
6.6 The respirator is to be serviced at least once a year by KASCO or KASCO
authorized service centre.
7. CAUTION
7.1 - Do not use the respirator under the conditions described at paragraph 4.2 and/or
4.3 above.
- The respirator must never be used if leaks are detected or if it does not pressurize.
7.2 - Do not use the blower unit if the fan does not rotate as described at point 5.2.
- Do not immerse the blower unit in water for cleaning without first having plugged off
the inlet and outlet openings.
- Do not use the blower unit if it does not supply an airflow of at least 170 Lpm.
7.3 -DO NOT KEEP BATTERY DISCHARGED: CHARGE IMMEDIATELY AFTER USE.
- Do not place battery near or in fire.
- Do not short the terminals.
- Do not place battery on or near equipment which vibrates excessively.
- Should the battery crack and the dilute sulfuric acid come into contact with the skin
or clothing, wash off immediately with running water.
If dilute sulfuric acid gets into the eyes, wash immediately with plenty of water and
see a doctor.
- Do not expose battery to infrared or ultraviolet rays excessively.
7.4 - Use only the BP-6 battery charger for battery recharging.
- Do not keep the battery charger connected to the battery unless it is energized.
- The battery charger functions at its best at average room temperature (between +
15° and + 25° C). If any problems are experienced when charging batteries at
temperatures other than the range mentioned above, contact KASCO.
7.5 - Do not use expired cartridges/filters even if their seals are still intact.
7.6 Return to fresh, clean air immediately and take helmet off if:
a) Leakage is detected by smell, taste or eye, nose or throat irritation.
b) Inhaled air becomes extremely hot.
c) Any feeling of nausea, dizziness or ill being develops.
7.7 THE HELMET WILL NOT FURNISH BREATHING PROTECTION UNLESS IT IS
CONNECTED TO A FUNCTIONING BLOWER UNIT WHICH DRAWS AIR
THROUGH THE CARTRIDGES/FILTERS.
7.8 Never alter or modify this respirator in any way.
7.9 The airflow indicator supplied is to be used to check the airflow only. The indicator is
not appropriate to check the capacity or the running time of the battery.
7.10 Replace the helmet after every harsh impact even if it does not present any visible
damage.
7.11This equipment is not to be used by personnel whose sense of smell is in anyway
impaired.
7.12 This equipment is to be used only by qualified personnel trained in accordance with
a respirator program as outlined in ANSI Z 88.2-1980.
7.13 Do not use the respirator if it has not been serviced annually by a KASCO authorized
service centre.
8. REPAIRS
8.1 Use only genuine KASCO spares.
8.2 For setting and adjustment of electric parts contact KASCO.
8.3 Should you require technical assistance for problems that could arise while using
KASCO equipment always include the following information:
a) Respirator model and blower unit with lot numbers.
b) Date of purchase.
c) Name of dealer.
d) Problem.
Also state the following:
- power used
- type of pollution and concentration
- place of work (indoors or outdoors)
- approx. degree of relative humidity
- amount of hours worked annually - maximum hours worked
Also include a sketch or drawing of the type of work carried out if you feel it might be
useful.
9. TRANSPORT
9.1 The respirator is to be kept in its original packaging during transport.
10. STORAGE
10.1 Store cartridges/filters in their original packaging at a temperature between 0°C and
+40°C and a relative humidity of under 80%.
11. WARNING:
11.1 Review the respirator composition chart and Niosh approval label located inside the
respirator packaging box and ensure that the respirator is composed of the correct
sub assemblies before use.
11.2 Kasco retains any type of warranty forfeited on the instant and declines any liability
either direct or indirect should our Use and Maintenance instructions not be adhered
to and should cartridges/filters and spares other than genuine Kasco cartridges/filters
and spare be used.
11.3 Product liability for the proper operation of the respirator is irrevocably transferred to
the purchaser or operator if:
 the prescribed maintenance is not carried out and/or repair and maintenance is
carried out on the respirator by personnel not employed by or service centers
not authorized by KASCO.
 the respirator is used in a manner not conforming to its intended use as
prescribed in the relative product certification/approval.
11.4 IMPORTANT: Adhere strictly to all instructions, labels and limitations
pertaining to this equipment. If instructions and warning are not adhered to at
all times, respirator effectiveness will diminish and wearer protection will be
reduced.
LIMITED PRODUCT WARRANTY
KASCO, as manufacturer, warrants to the original purchaser, each product of its own manufacture, for a period of one year from its date of shipment from the factory, to be free from defects in material
and workmanship under normal use and service.
Normal use and service is intended as all the operations specified in the applicable instruction manuals.
This warranty does not apply to any product which has been repaired or altered to adversely affect the performance or reliability of the respirator or other product.
This warranty does not apply to cartridges/filters and furthermore does not apply to motors and batteries, the expected life or cycle of which is stated, whenever possible, in the relative instructions
manuals.
Neither this warranty nor any implied warranty applies to damage or harm caused by any or all of the following:
1. Freight damage
2. Damage caused by parts and/or accessories or components not obtained from or approved by KASCO.
3. Damage due to misapplication and/or misuse.
The liability of KASCO under the foregoing warranty is limited to the repair or replacement at KASCO’s option without charge for labor or materials of any part upon return of the entire respirator or other
product or of the particular part to the KASCO factory within the warranty period, at the sole expense of the purchaser, which part shall upon examination appear to the satisfaction of KASCO to have
been defective in material or workmanship.
KASCO expressly warrants its products as above stated.
Any other intervention on products returned will be charged at the prices in force.
This warranty does not cover labor expenses for products returned to KASCO within the warranty period for checks or repairs under warranty if said products are found to be in good working order.
No person including any dealer or representative of KASCO is authorized to make any representation or warranty concerning KASCO products on behalf of KASCO or to assume for KASCO the
obligations contained in this warranty.
KASCO reserves the right to make changes in design and other changes and improvements upon its products without imposing any obligations upon itself to install the same, upon existing products or
products then in the process of manufacture.
Products returned to KASCO for repairs or replacement shall contain the series or lot number originally affixed to the product at the time of production.
Kasco srl Via Romania, 12 - 42124 Reggio Emilia - Italy
Tel: [phone]/391032 - Fax: [phone] - e-mail: kas[email protected]

THESERESPIRATORSAREAPPROVEDONLYINTHEFOLLOWINGCONFIGURATIONS:
0302009 0302021 0601019 0303006 0303038 0309064 0309081 0309153 0309095 0309109 0806008 0806022 0307020 0307021 0309023
23C‐1562 OV/HE X X X XXXXXABCFHIJLMNOP
23C‐1572 OV/HE X X X X X X X X X X X ABCFHIJLMNOP
1.PROTECTION
HE High Efficiency Particulate Air filter for powered air purifying respirators
TC‐ PROTECTION1BLOWER
UNIT CORD ASS.Y
ALTERNATE
BREATHING
HOSE
BATTERY
RESPIRATORCOMPONENTS
3WAYCONNECTION
CAUTIONSAND
LIMITATIONS2
CARTRIDGE
ALTERNATE
FACEPIECE -
HELMET
ALTERNATE
BELT
AIRFLOW
INDICATOR
KASCO
ViaRomania12 ‐ 42124ReggioEmilia‐ ITALY
Tel:+390522 308232‐ Fax:+390522939803
HE
‐
Hi
g
h

Effi
c
i
ency
P
ar
ti
cu
l
a
t
e
Ai
r
filt
er
f
orpowere
d
a
i
r‐pur
if
y
i
ngresp
i
ra
t
ors
OV‐OrganicVapor
2.CAUTIONSANDLIMITATIONS
A‐Notforuseinatmospherescontaininglessthan19.5percentoxygen.
B‐Notforuseinatmospheresimmediatelydangeroustolifeorhealth.
C‐Donotexceedmaximumuseconcentrationsestablishedbyregulatorystandards.
F‐Donotusepoweredair‐purifyingrespiratorsifairflowislessthanfourcfm(115lpm)fortightfittingfacepiecesorsixcfm(170lpm)forhoodsand/orhelmets.
H‐FollowestablishedcartridgeandcanisterchangeschedulesorobserveESLItoensurethatcartridgesandcanistersarereplacedbeforebreakthroughoccurs.
I‐Containselectricalpartsthatmaycauseanignitioninflammableorexplosiveatmospheres.
J‐Failuretoproperlyuseandmaintainthisproductcouldresultininjuryordeath.
L‐Followthemanufacturer'sUser'sInstructionsforchangingcartridges,canistersand/orfilters.
M‐Allapprovedrespiratorsshallbeselected,fitted,usedandmaintainedinaccordancewithMSHA,OSHA,andotherapplicableregulations.
N‐Neversubstitute,modify,add,oromitparts.Useonlyexactreplacementpartsintheconfigurationasspecifiedbythemanufacturer.
O‐RefertoUserInstructions,and/ormaintenancemanualsforinformationonuseandmaintenanceoftheserespirators.
P‐NIOSHdoesnotevaluaterespiratorsassurgicalmasks.
0905123‐IDP109
Rev.5‐10/01/2017