Kichler Lighting Crystal Bay User manual

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 2*
Kichler®Lighting
7711 East Pleasant Valley Road
P.O. Box 318010
Cleveland, Ohio 44131-8010
Customer Service
866.558.5706
8:30 AM to 5:00 PM EST,
Monday - Friday
Instruction Manual
Crystal BayTM
A Kichler®Decor™ ceiling fan

1. To reduce the risk of electric shock, insure
electricity has been turned off at the circuit
breaker or fuse box before beginning.
2. All wiring must be in accordance with the
National Electrical Code and local electrical
codes. Electrical installation should be
performed by a qualified licensed
electrician.
3. WARNING: Suitable for use with solid-
state speed controls.
4. WARNING: To reduce the risk of personal
injury, use only the two steel screws (and
lock washers) provided with the outlet box
for mounting to the outlet box. Most outlet
boxes commonly used for the support of
lighting fixtures are not acceptable for fan
support and may need to be replaced,
consult a qualified electrician if in doubt.
5. The outlet box and support structure must
be securely mounted and capable of
reliably supporting a minimum of 50
pounds. Use only CUL Listed outlet boxes
marked "FOR FAN SUPPORT".
6. The fan must be mounted with a minimum
of 7 feet clearance from the trailing edge of
the blades to the floor.
7. To operate the reverse function on this fan,
press the reverse button while the fan is
running.
8. WARNING: Use only with light kit marked
"Suitable for Use in Wet Locations".
9. Avoid placing objects in the path of the
blades.
10. To avoid personal injury or damage to the
fan and other items, be cautious when
working around or cleaning the fan.
11. Do not use water or detergents when
cleaning the fan or fan blades. A dry dust
cloth or lightly dampened cloth will be
suitable for most cleaning.
12. After making the electrical connections,
spliced conductors should be turned
upward and pushed carefully up into outlet
box. The wires should be spread apart with
the ground wire and white (common) wire
to one side with the black (load) wire to the
other side of the outlet box.
13. Electrical diagrams are reference only.
Light kits that are not packed with the fan
must be CUL Listed and marked suitable
for use with the model fan you are
installing. Switches must be CUL General
Use Switches. Refer to the Instructions
packaged with the light kits and switches
for proper assembly.
WARNING
TO REDUCE THE RISK OF FIRE,
ELECTRIC SHOCK OR PERSONAL
INJURY, MOUNT FAN TO OUTLET BOX
MARKED "ACCEPTABLE FOR FAN
SUPPORT".
WARNING
TO REDUCE THE RISK OF PERSONAL
INJURY, DO NOT BEND THE BLADE
BRACKETS (ALSO REFERRED TO AS
FLANGES) DURING ASSEMBLY OR
AFTER INSTALLATION. DO NOT INSERT
OBJECTS IN THE PATH OF THE BLADES.
1
1. SAFETY RULES

2
3. PACKAGE CONTENTS
Unpack your fan and check the contents. You
should have the following items:
a. Canopy & Ceiling mounting bracket
b. Ball/downrod assembly
c. Coupling cover
d. Fan motor assembly
e. Set of 5 blade brackets and Pre-Installed
mounting screws
f. Switch housing
g. Switch housing cover
i. Part bag contents
1) Mounting hardware:
star washers (2), wire nuts (3),
machine screws (2), washers (2),
screws (2)
2) Safety cable hardware:
wood screw, lock washer, flat washer
3) Pull chain and fob
Philips screw driver
Blade screw driver
11 mm wrench
Step ladder
Wire cutters
2. TOOLS AND MATERIALS REQUIRED
a
e
f
g
h
b
c
d
Crystal BayTM

4. MOUNTING OPTIONS
If there isn't an existing UL (cUL for Canadian
Installation) listed mounting box, then read the
following instructions. Disconnect the power
by removing fuses or turning off circuit
breakers
Secure the outlet box directly to the building
structure. Use appropriate fasteners and
building materials. The outlet box and its
support must be able to fully support the
moving weight of the fan (at least 50 lbs). Do
not use plastic outlet boxes.
Figures 1,2 and 3 are examples of different
ways to mount the outlet box.
NOTE: You may need a longer downrod to
maintain proper blade clearance when
installing on a steep, sloped ceiling. (Fig. 3)
To hang your fan where there is an existing
fixture but no ceiling joist, you may need an
installation hanger bar as shown in Fig 4.
Outlet box
Provide strong
support
Recessed
outlet box Ceiling
mounting
plate
Outlet box
Fig. 1
Fig. 3
Fig. 4
Outlet box
Fig. 2
ANGLED CEILING
MAXIMUM 20°ANGLE
3

4
Fig. 7
Fig. 8
Mounting screws
(supplied with
electrical box)
Hook
Ceiling
mounting
bracket
UL Listed
outlet box
120V Wires
Washers
Downrod
Cross pin
Hanger
ball Set screw
Fig. 6
Fig. 5
5. HANGING THE FAN
Supply wires
Downrod
Hitch pin Retaining pin
Set screws
Coupling
Set screws
Canopy
Canopy cover
Ceiling mounting
bracket
REMEMBER to turn off the power before you
begin.
To properly install your ceiling fan, follow the
steps below.
Step 1. Remove the decorative canopy bottom
cover from the canopy by turning the cover
counter clockwise. (Fig. 5)
Step 2. Remove the ceiling mounting bracket
from the canopy by removing (and save) one
of the two screws. Loosen the remaining
screw by a half turn. (Fig. 5)
Step 3. Pass the 120 volt supply wires from
the ceiling outlet box through the center of the
ceiling mounting bracket. (Fig. 6)
Step 4. Attach the ceiling mounting bracket to
the outlet box using the screws and washers
included with the outlet box. (Fig. 6)
Step 5. Remove the hanger ball from the
downrod assembly by loosening the set screw,
removing the cross pin and sliding the ball off
the rod. (Fig. 7)
Step 6. Loosen the two set screws and
remove the hitch pin and retaining clip from
the coupling on top of the motor assembly.
(Fig. 8)
Step 7. Carefully feed the electrical lead wires
from the fan up through the downrod. Thread
the downrod into the coupling until the Hitch
pin holes are aligned.
Next, replace the hitch pin and retaining clip.
Tighten both set screws. (Fig. 8)
Crystal BayTM

5
Fig. 9
Fig. 10
Registration slot
Check tab
Step 8. Slip the coupling cover, canopy cover
and canopy onto the downrod. (Fig. 9)
Thread the hanger ball onto the downrod,
insert the cross pin previously removed from
the ball/downrod assembly through the
downrod and tighten. Now tighten the set
screw previously loosened. (Fig. 7)
Step 9. Lift the motor assembly into position
and place the hanger ball into the ceiling
mounting bracket.
Rotate the entire assembly until the "Check
Tab" has dropped into the "Registration Slot"
and seats firmly. (Fig. 10)
The entire motor assembly should not rotate
(left or right) when seated properly.
WARNING: Failure to properly seat the
"Check Tab" can damage the ceiling fan
during operation.
Hanger ball
Canopy
Downrod
Canopy cover
Set screws
Coupling cover
Hitch pin Retaining pin

6
Fig. 11
7. ELECTRICAL CONNECTIONS
6. INSTALLATION OF SAFETY SUPPORT
(required for Canadian installation ONLY)
A safety support cable is provided to help
prevent the ceiling fan from falling.
Step 1. Attach the provided wood screw and
washers to the ceiling joist next to the
mounting bracket but do not tighten. (Fig. 11)
Step 2. Adjust the length of the safety cable to
reach the screw and washers by pulling the
extra cable through the cable clamp until the
overall length is correct, put the end of the
cable back through the cable clamp, forming a
loop at the end of the cable. Tighten the cable
clamp securely. Now, put the loop in the end of
the safety cable over the wood screw and
under the washer. Tighten the wood screw
securely.
NOTE: Although the safety support cable is
required for Canadian installations only. It's a
good idea to make the attachment with any
installation.
Ceiling mounting
bracket
Attach
safety cable
to ceiling joist
with screw and
washer
Fig. 12
WARNING: To avoid possible electrical shock,
be sure you have turned off the power at the
main circuit panel.
Follow the steps below to connect the fan to
your household wiring. Use the wire
connecting nuts suppled with your fan. Secure
the connectors with electrical tape. Make sure
there are no loose wire strands or
connections.
Step 1. Connect the fan supply (black) wire to
the black household supply wire as shown in
Figure 13.
Step 2. Connect the neutral fan (white) wire to
the neutral household (white) wire.
Step 3. Connect the fan ground wire (green) to
the household ground wire.
Step 4. After connecting the wires, spread
them apart so that the green and white wires
are on one side of the outlet box and the black
wires is on the other side.
Step 5. Turn the connecting nuts upward and
push the wiring into the outlet box.
BLK BLK
WH
WH
GRN
Wiring
box
Ground to
mounting
bracket
or downrod
Power lines 120v
Green ground
Crystal BayTM

7
Fig. 13
Step 1. Tuck all the connections neatly into the
ceiling outlet box.
Step 2. Slide the canopy up to the mounting
bracket and place the key hole on the canopy
over the screw on the mounting bracket, turn
canopy until it locks in place at the narrow
section of the key holes.
Step 3. Align the circular hole on canopy with
the remaining hole on the hanger bracket,
secure by tightening the two set screws.Slide
the canopy cover over the screws and rotate
clockwise until tight. NOTE: Adjust the canopy
screws as necessary until the canopy and
canopy cover are snug. (Fig.13)
8. FINISHING THE INSTALLATION
Outlet box
Ceiling
mounting
bracket
Canopy
Canopy cover
Screws
Screws
9. ATTACHING THE FAN BLADES
Fig. 14
NOTE: Blade Sets for the model ceiling fan
are sold separately. You must use blades
specifically designed for this Crystal Bay™
ceiling fan. Any other blades will most likely
not fit and fan performance will be
unpredictable.
Step 1. Attach a blade to a blade bracket using
the screws, metal washers and rubber
washers included with the blades. (Fig. 14)
Make sure the blade is straight when set on
the blade bracket. Tighten each mounting
screw and then repeat this procedure for each
blade.
Step 2. Attach each blade assembly to the
motor using the "Pre-Installed" mounting
screws in the blade bracket. (Fig. 14)
Screws
Washers
Blades
(sold separately)
blade brackets
Screws
Rubber
washers

8
Fig. 15
Fig. 16
NOTE: Before continuing installation, confirm
that the power is still turning off at the main
circuit breaker or by removing the correct fuse.
Turning the power off using a wall switch is not
sufficient to prevent electrical shock.
Step 1. While holding the switch housing
under your ceiling fan, push the square wire
connectors together. One from the fan and
one from the switch housing.
NOTE: These connectors are color coded and
will ONLY engage when the colored strips are
matched (aligned).
Step 2. Loosen two screws on the mounting
ring attached to the motor shaft and "remove"
and save the third screw. (Fig. 15)
Step 3. Place the key holes on the switch
housing over the 2 screws previously
loosened from the mounting ring, turn switch
housing until it locks in place at the narrow
section of the key holes. Secure by tightening
the 2 screws previously loosened and the one
previously removed. (Fig. 15)
Carefully push all the wires into the switch
housing.
Step 4. Attach the switch housing cover to the
switch housing with the screws provided.
Make sure each screw is tight. (Fig. 16)
Switch housing
Mounting ring
Screws
10. INSTALLING THE SWITCH HOUSING
Switch housing
cover
Wire connector
Screws
Switch housing
Crystal BayTM

9
Fig. 17
Fig. 18
11. OPERATING INSTRUCTIONS
Turn the power on and check the operation of
your ceiling fan.
The pull chain controls the 3 speeds of your
ceiling fan.
1 pull = High, 2 pulls = Medium, 3 pulls = Low
and the 4th pull turns the motor off.
The Black Slide Switch on the side of the
switch housing controls the direction of the
blades "Forward and Reverse"
Warm weather - Forward (counter clockwise)
A downward airflow creates a cooling effect
as shown in Fig. 17. This allows you to set
your air conditioner on a warmer setting
without affecting your comfort.
Cool weather - Reverse (clockwise) An
upward airflow moves warm air off the ceiling
area as shown in Fig. 18. This allows you to
set your heating unit on a cooler setting
without affecting your comfort.

12. TROUBLESHOOTING
Problem
Fan will not start.
Fan sounds noisy.
Fan wobble.
Solution
1. Check that all fuses or circuit breakers are installed or in the ON position.
2. Check all electrical connections to insure proper contact. CAUTION: Make
sure the main power is OFF when checking any electrical connection.
1. Make sure all motor housing screws are snug.
2. Make sure the screws that attach the fan blade bracket to the motor hub is
tight.
3. Make sure wire nut connections are not rubbing against each other or the
interior wall of the switch housing.
CAUTION: Make sure main power is off.
4. Allow a 24-hour "breaking-in" period. Most noise associated with a new fan
disappear during this time.
5. If using an optional light kit, make sure the screws securing the glassware
are tight. Make sure the light bulbs are not touching any other component.
6. Some fan motors are sensitive to signals from solid-state variable speed
controls. If you have installed this type of control, choose and install another
type of control.
7. Make sure the upper canopy is a short distance from the ceiling. It should not
touch the ceiling.
1. Check that all blade and blade arm screws are secure.
2. Most fan wobbling problems are caused when blade levels are unequal.
Check this level by selecting a point on the ceiling above the tip of one of the
blades. Measure this distance. Rotate the fan until the next blade is positioned
for measurement. Repeat for each blade. The distance deviation should be
equal within 1/8".
3. Use the enclosed Blade Balancing Kit if the blade wobble is still noticeable.
4. If the blade wobble is still noticeable, interchanging two adjacent (side by
side) blades can redistribute the weight and possibly result in smoother
operation.
WARNING: TO REDUCE THE RISK OF PERSONAL INJURY AND TO
INUSRE THE PROPER OPERATION OF YOUR CEILING FAN. NEVER
ATTACH THE BLADE ASSEMBLIES UNTIL THE CEILING FAN HAS BEEN
MOUNTING ON THE CEILING. DO NOT BEND THE BLADE ARMS WHILE
INSTALLING, BALANCING OR CLEANING THE FAN. DO NOT INSERT
FOREIGN OBJECTS BETWEEN ROTATING FAN BLADES.
10
Crystal BayTM

11
13. SPECIFICATIONS
Performance Data for Blade set 370021
Performance Data for Blade set 370021
Performance Data for Blade set 370022
Performance Data for Blade set 370022
These are approximate measures. They do not include Amps and Wattage used by the light fixture.
1.04'
8.48
kgs 9.20 kgs
0.47
0.35
0.22
54.0
28.5
11.5
189
124
74
5555
3661
2062
103
128
179
RPM CFM CFM/W N.W. G.W. C.F.
120
120
120
Fan Size
52"
Speed Volts Amps Watts
Low
Medium
High
1.04'
8.48
kgs 9.20 kgs
0.47
0.35
0.22
54.0
28.5
11.5
181
120
72
5570
3738
2224
103
131
193
RPM CFM CFM/W N.W. G.W. C.F.
120
120
120
Fan Size
52"
Speed Volts Amps Watts
Low
Medium
High