Kolpin Outdoors FRONT-CONNECT PLOW MOUNT KIT User manual

© 2021 Kolpin Outdoors Inc. REV 00
FRONT-CONNECT PLOW
MOUNT KIT
FOR CAN-AM MAVERICK TRAIL/SPORT, COMMANDER
P/N 35-7020
ASSEMBLY / INSTALLATION MANUAL
Application
FRONT-CONNECT PLOW P SH FRAME NO. 35-0070
Before you begin, please read these instructions and check to be sure all parts and tools are accounted for.
The following instructions contain details required to install and service the contents of this kit.

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© 2021 Kolpin Outdoors Inc. REV 00
INTRO
Thank you for purchasing Kolpin engineered products. With proper installation, usage, care, and maintenance, your
Kolpin product will last for years to come.
BEFORE YOU BEGIN
• Your Kolpin accessory is exclusively designed for your vehicle.
• Read and understand the entire installation manual, including all installation instructions, operating instructions,
safety warnings and guidelines before installing or operating your accessory. Failure to comply may result in damage
to the product and / or vehicle, and can lead to hazards up to and including death.
• Verify all parts and tools are accounted for. If parts are missing, do not return to the store. Call us for help,
Toll F ee 1-877-956- 5746
• Follow all steps correctly and in the sequence described.
• Keep these instructions for future reference or for informational requests.
• To facilitate installation, make sure that your vehicle is clean and free of debris.
• All directions referring to right and left are from the rider perspective when sitting on the machine.
ASSEMBLY TIME
Approximately 18 minutes
SAFETY INFORMATION
Please read and understand all Cautions, Notices, and Warnings in this manual before you begin. In order to protect you
and your ATV / TV, certain parts of the plow system and / or hardware are designed to fail when the equipment is over-
stressed.
Follow these guidelines to ensu e satisfacto y ope ation:
• Read this manual and your ATV / TV operators manual before use.
• Periodically check for wear and tightness of all fasteners. Replace or re-torque fasteners as necessary.
• Before first use, set plow in the furthest right or left angled position to check for interference with the vehicle.
• Operate with extreme caution on slopes and rough terrain. Be familiar with the area before you plow.
• Be aware of immovable objects that could be hidden in the area you are plowing.
• To avoid damage when pushing snow into a pile, reverse direction before raising the plow blade.
• Do not ram the plow blade into piles of snow.
• For best results, set the suspension preload of your ATV / TV to the stiffest setting.
• To reduce steering effort and increase mobility, set the air pressure of your tires to the maximum pressure
specification.
• The plow skids are adjustable. General skid setting is even with the plow wear bar bottom edge, higher settings
reduce the chance of rocks and gravel from being collected.
• To increase traction during plow operation, operators can try: Securing weight to the ATV / TV for additional tire
downforce, reducing tire air pressure, or installing tire chains.

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© 2021 Kolpin Outdoors Inc. REV 00
REQUIRED SOLD SEPARATELY
Only parts for installation of the Plow Mounting Bracket Kit are included. For complete snow plow system
installation, additional items are required such as a plow push frame, vehicle plow mount, winch, and winch
mount. See www.Kolpin.com for products to complete your plow system.
TOOLS REQUIRED
• Safety Glasses
• Socket Set, Metric
• Torque Wrench
• Wrench Set, Metric
WARNING
TO AVOID SERIOUS INJURY OR DEATH:
1. DO NOT EXCEED 5 MPH (8 KMH) WITH BLADE INSTALLED
2. OPERATE WITH EXTREME CAUTION ON SLOPES, STEEP GRADES, AND ROUGH TERRAIN
3. ALLOW NO RIDERS ON BLADE OR ATV WHILE MOVING OR STATIONARY
4. KEEP BYSTANDERS AWAY FROM THE BLADE OR ATV WHILE MOVING OR STATIONARY
5. WHEN PUSHING HEAVY MATERIAL, DIRECTION CONTROL MAY BECOME DIFFICULT
6. BEFORE ADJUSTING BLADE: STOP ATV ENGINE; SET AND LOCK BRAKES; RAISE AND
LOCK BLADE
7. LOWER BLADE TO DOWN POSITION WHEN BLADE AND ATV ARE NOT IN USE
8. READ BLADE INSTRUCTION SHEETS AND ATV OWNER’S MANUAL
! !

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© 2021 Kolpin Outdoors Inc. REV 00
KIT CONTENTS
1
4
3
2
Item Qty Pa t Desc iption Pa t Numbe
11Maverick Trail Mounting Bracket -
21Middle Nut Plate, Painted, M8-1.25 -
32Hex Flange Bolt, Zinc Plated, M10-1.5 x 95mm LG -
44Hex Flange Bolt, Zinc Plated, M8-1.25 x 30mm LG -
52Hex Flange Locknut, M8-1.25 -
62Hex Flange Locknut, M10-1.5 -
71Instruction Guide (not shown) -
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5

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© 2021 Kolpin Outdoors Inc. REV 00
INSTALLATION
INSTRUCTIONS
VEHICLE PREPARATION
GENERAL
1. Park vehicle on a flat surface.
2. Shift vehicle into park.
3. Turn key to OFF position and
remove key.
ACCESSORY INSTALLATION
4. Position mount plate (item #1) against bumper as
shown. Insert the long M10 bolts (item #3) through the
mounting plate rear holes and up through the frame
holes. Fasten using M10 locknut (item #6) on top side
of frame tubing. (See illustrations 1-1, 1-2 and 1-3).
Note, do not fully tighten hardware at this time.
5. Place the middle nut plate (item #2) on top side of front
skid plate, in front of gearcase, as shown. The nut plate
threaded holes will be aligned with the middle holes in
skid plate. Insert two of the M8 bolts through the middle
holes into the nut plate. (See illustrations 1-1,
1-2 and 1-4). Note, do not fully tighten
hardware at this time.
Ill. 1-1
Ill. 1-2
Ill. 1-3
Middle holes
Item #3
Rear holes
Frame tubing
Item #6
Item #1
FRONT
Top holes
Item #4
Item #4

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© 2021 Kolpin Outdoors Inc. REV 00
ACCESSORY
INSTALLATION
(continued)
6. Insert the remaining two
M8 bolts (item #4) through
the mount plate top holes
and through bumper as
shown. From the backside
of bumper, fasten using
M8 locknuts (item #5).
(See illustrations 1-1 and
1-5).
7. Tighten all hardware to
specifications.
RECEIVER OPERATION
Ill. 1-4
10MM FASTENER TORQUE:
34 ft. lbs. (46 Nm)
Ill. 1-5
8MM FASTENER TORQUE:
17 ft. lbs. (23 Nm)
Ill. 1-6
WARNING
!
Do not exceed maximum capacities. Exceeding
maximum capacities may result in receiver
failure, resulting in death, serious personal
injury, or serious damage to vehicle or
property.
Maximum Tongue Weight: 100 lbs (45 Kg)
Maximum Tow Weight: 1200 lbs (540 Kg)
Item #2
Item #4

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© 2021 Kolpin Outdoors Inc. REV 00
Two Yea Limited Wa anty
For the period of two (2) years from the purchase date, Kolpin will replace for the original
purchaser, free of charge, any part or parts found upon examination by Kolpin to be
defective in material, workmanship, or both.
All transportation costs incurred submitting product to Kolpin for warranty consideration
must be borne by the purchaser. If Kolpin determines that the product must be returned to
the factory for credit, please call 1-877-956-5746 for a Return Merchandise Authorization
(RMA) number and shipping instructions.
This warranty does not apply to parts that have been damaged by accident, alteration,
abuse, improper maintenance, normal wear, or other causes beyond the
manufacturer’s control. In order to protect you and your ATV, certain parts of the plow
system and/or hardware are designed to fail when the equipment is over-stressed. Parts
that are lost due to loosening and improper maintenance are not covered under warranty.
This warranty does not cover removal or reinstallation labor fees of the plow system and
related components.
Peripheral products such as engines, electric motors, and actuators may carry an original
manufacturer’s warranty. Most hardware is general in nature and is easily obtained
locally. Be sure to replace with minimum metric class 8.8 specification.
Kolpin Outdoo s, Inc.
Telephone: [phone]
Toll F ee: (877)-956-5746
Fax Numbe : (800)-245-7569
www.kolpin.com
Email: custome se [email protected]
WARRANTY