Kolpin Outdoors 29315 Instruction sheet

1
© 2021 Kolpin Outdoors Inc. REV 00
Kawasaki Teryx Steel Roof
Product Instructions | Part No: 29315
This Kit includes:
• Torx Bit Set
• Tor ue Wrench
• Utility Knife/Cutting Tool
Tools Re uired:
• Socket Set, Metric
• Wrench Set, Metric
Kolpin Outdoors, Inc. | 9955 59th Ave N | Plymouth, MN 55442
[phone] or [phone] | www.kolpin.com | [e-mail]
Item Qty Part Description
1 1Teryx Roof Panel
2* 10 Button Screw, Zinc Plated, M6-1.0 x 25mm LG
3* 1Rear Foam Strip - 52” (1321mm)
4* 8Flange Locknut, Zinc Plated, M6-1.0
5* 10 Flat Washer, Zinc Plated, M6
6* 2Side Foam Strip - 47.25” (1200mm)
7* 1Front Foam Strip - 55” (1400mm)
8* 2Clamp, Painted, 1.875” Diameter
9* 1Instruction Guide (not shown)
Application: Kawasaki Teryx, verify accessory fitment at Kol-
pin.com.
Before You Begin: Read these instructions and check to be
sure all parts and tools are accounted for. Please retain these
installation instructions for future reference and parts ordering
information.
Note: If any hardware is missing, do not return to the
store. Call us to help, Toll Free 1-877- 56-5746.
Note: Two people are required to install this Roof Kit.
Items marked (*) are included in Hardware Kit PN 29316.
Note: Kit will include extra (not shown) rear foam (item #3), extra
screws (item #2), washers (item #5) and locknuts (item #4) that will
not be used for rear mountings.
2
6
2
7
2
1
4
5
5
8
6
4
5
4

2
© 2021 Kolpin Outdoors Inc. REV 00
Installation Instructions:
1. Shift vehicle transmission into
“NUETRAL” and set parking
brake. Turn key to “OFF”
position and remove from
vehicle.
2. Clean lower surface of roof
(item #1) as re uired, then
apply foam strips (items #6
and #7) as shown. Trim seals
as re uired. (See illustration
1-1). Note, foam strip
alignment may be easier if
roof assembly is placed on
cab frame, then mark with
pencil or tape where the roll
cage tubes make contact
with metal roof.
3. Place roof assembly on the
top of the vehicle cab frame as
shown. (See illustration 1-2).
4. For the six front mounting
locations shown, use the M6
screws (item #2) and flat
washers (item #5) on the top side
of roof. (See illustration 1-2).
Assembly Time: Approximately 15 minutes
Important: Your Kolpin Steel Roof Kit is exclusively designed for your vehicle. Please read the installation instructions thoroughly
before beginning. Installation is easier if the vehicle is clean and free of debris. For your safety, and to ensure a satisfactory
installation, perform all installation steps correctly in the se uence shown. For better cab assembly procedure, install kits in the
following order: front window, rear window and roof.
Ill. 1-2
Ill. 1-1
6
6
7
2
5
8
4

3
© 2021 Kolpin Outdoors Inc. REV 00
Installation Instructions (Continued):
5. For the middle front holes of the roof, attach the two
clamps (item #8) to the assembly as shown. From the
top surface, secure the middle clamps using the M6
screws (item #2) and M6 washers (item #5). Fasten
the clamps with M6 locknuts (item #4). (See illustration
1-3).
Note: Do not tighten hardware at this step
since adjustments may be required later.
6. From underneath roof, loosely fasten front screws
(item #2) with two M6 locknuts (item #4) at the front
corner cab frame gusset tabs as shown. (See
illustration 1-4). Note: Do not tighten hardware at
this step since adjustments may be required later.
7. From underneath roof, loosely fasten front screws
(item #2) with washers (item #5) at the middle cab
frame side gusset tabs as shown. The screws will
thread into the threaded tabs on each side. (See
illustration 1-5). Note: Do not tighten hardware
at this step since adjustments may be required
later.
Ill. 1-3
2
Ill. 1-5
4
Ill. 1-4
FRONT
8
2
4
3

4
© 2021 Kolpin Outdoors Inc. REV 00
Use and Care Information:
• Check the accessory mounts fre uently and retighten hardware if necessary.
• Replace this accessory with a new one if it is damaged.
• Never use petroleum solvents such as gasoline, thinner, benzene, acid or alkaline cleaners.
For additional assistance, please contact Kolpin customer service department at
[phone] or [phone] or email [email protected]
One Year Limited Warranty
For the period of one (1) year from the purchase date, Kolpin will replace for the original purchaser, free of charge, any part or parts
found upon examination by Kolpin to be defective in material, workmanship, or both.
All transportation costs incurred submitting product to Kolpin for warranty consideration must be borne by the purchaser. If Kolpin
determines that the product must be returned to the factory for credit, please call 1-877-956-5746 for a Return Merchandise
Authorization (RMA) number and shipping instructions.
This warranty does not apply to parts that have been damaged by accident, alteration, abuse, improper maintenance, normal wear, or
other causes beyond the manufacturer’s control. In order to protect you and your ATV, certain parts of the accessory system and/or
hardware are designed to fail when the e uipment is over-stressed. Parts that are lost due to loosening and improper maintenance
are not covered under warranty. This warranty does not cover removal or reinstallation labor fees of the plow system and related
components.
Peripheral products such as engines, electric motors, and actuators may carry an original manufacturer’s warranty. Most hardware is
general in nature and is easily obtained locally. Be sure to replace with minimum metric class 8.8 specification.
Installation Instructions
(Continued):
8. Secure each rear side of the roof panel to
cab frame using M6 screws (item #2) and
washers (item #5) as shown. The screw
will fit thru frame gusset hole tab. Tighten
the screw with locknut (item #4) from
underside. (See illustrations 1-6 and 1-7).
9. Tighten all hardware to specification.
Ill. 1-6
2
6MM FASTENER TORQUE:
7 ft. lbs. (9.5 Nm)
5
Middle Cab
Frame Tube
Ill. 1-7
4