Kolpin Outdoors 25-2380 Installation and operating instructions

© 2022 Kolpin Outdoors Inc. REV 00
WINCH MOUNT KIT
FOR KAWASAKI TERYX KRX 1000
P/N 25-2380
ASSEMBLY / OWNERS MANUAL
Application
WINCH KIT NO. 25-9
Before you begin, please read these instructions and check to be sure all parts and tools are
accounted for. The following instructions contain details required to install and service the contents
of this kit.

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© 2022 Kolpin Outdoors Inc. REV 00
OPERATING INSTRUCTIONS
Congratulations! You’ve just purchased the most durable accessory component in the industry. Our accessories work great all year
round! With proper care and maintenance, your Kolpin accessory will last for years to come! Please read and understand all assembly
instructions, notices and warnings before assembling and using your Kolpin accessory.
Follo these guidelines to ensure a successful and satisfactory installation:
Read, understand this manual before beginning installation
Periodically check for wear and tightness of all fasteners.
Replace or re-torque fasteners as necessary.
SAFETY & GENERAL PRODUCT INFORMATION
Kolpin accessories are designed with your safety in mind.
In order to protect you and your vehicle, certain parts of the accessory and/or hardware may be designed to collapse or break when
the equipment is over-stressed.
Kolpin winch mount kits are designed to be compatible with Kolpin and Cycle Country winches along with many others, but may not
be compatible with some winches. Kolpin winch mount kits have design features that benefit snow plow applications.
! DANGER ! ! WARNING ! ! CAUTION !
To avoid personal injury or damage to your vehicle:
Read and understand all notices for:
Caution
Warning
Danger
Follow instructions for your vehicle, winch, winch mount and other items used in combination with this product.
Do not winch unsecured loads at any time.
Disconnect battery during winch installation or service to prevent electrical hazards.
Do not lift loads overhead.
Do not e ceed the load capacity of the winch.
Always wear gloves when handling wire winch cable.
Do not use your winch or winch mount for towing.
Do not shock load the winch, cable or winch mount.
Keep fingers, hands and loose clothing away from roller fairlead and winch cable drum when in use.

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© 2022 Kolpin Outdoors Inc. REV 00
Kit Contents:
Item Qty Part Description Part Number
11Winch Mount Plate -
21Roller Bracket Plate -
54He Flange Locknut, Zinc Plated, M10-1.5 -
64Lock Washer, Zinc Plated, M10 -
74Flat Washer, Zinc Plated, M10 -
42He Flange Bolt, Zinc Plated, M10-1.5 70mm LG -
36He Flange Bolt, Zinc Plated, M10-1.5 30mm LG -
81Instruction Guide (not shown) -
3
1
4
2
6
7
5
5
3

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© 2022 Kolpin Outdoors Inc. REV 00
BEFORE YOU BEGIN:
• Your Kolpin accessory is exclusively designed for
your vehicle
• Please read and understand all instructions
• Verify all parts and tools are accounted for
• To ensure a satisfactory installation, follo all steps
correctly and in the sequence described
• Keep these instructions for future reference or for
informational requests
• To facilitate installation, make sure that your vehicle
is clean and free of debris
• All directions referring to right and left are hen the
rider is sitting on the machine
TOOLS REQUIRED:
• Metric Wrench set
• Metric Socket set
• Pliers
• Metric Hex Allen Key Wrench or Socket set
• Do not use impact tools to install hard are
APPROXIMATE ASSEMBLY TIME: 30 minutes
Note: If any hardware is missing, do not return to the store. Call
us to help, Toll Free 1-877-956-5746.
KRX PREPARATION:
1. Shift vehicle transmission into NUETRAL and engage
PARKING BRAKE. Turn key to OFF position and
remove from vehicle.
2. To gain access to electrical connections, turn the
hood knobs, pull upwards to release.
3. Remove the driver’s seat from vehicle.
4. Locate the battery bo , release clips and remove
cover. Disconnect black (negative) and red (positive)
cables from battery.
WARNING
ALWAYS disconnect black negative (-) cable from
battery FIRST. Failure to do so will result in high
current electrical arc, and may result in battery
e plosion if tool touches grounded frame. Death or
serious injury may occur.
!
!

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© 2022 Kolpin Outdoors Inc. REV 00
KRX WINCH INSTALLATION:
5. Install the winch mount plate (item
#1) to the backside of the front
bumper frame. Insert the shorter
M10 bolts (item #3) thru the top
vehicle frame holes to backside of
frame and thru holes in the mount
plate. Insert the longer M10 bolts
(item #4) thru the lower vehicle
frame holes to backside of frame
and thru holes in the mount plate.
Fasten mount plate using the M10
locknuts (item #5) as shown. (See
illustrations 1-1 and 1-2).
6. Tighten M10 hardware to
specifications.
7. Using the M8 hardware (provided with winch kit),
attach the winch to the mounting bracket (item #1) as
shown. (See illustrations 1-3, 1-4 and 1-8). Note, the
Kolpin winch mount 25-2380 has two winch
mounting options. One hole pattern for standard
width winches and one hole pattern for wide
mount winches.
Ill. 1-1
Ill. 1-4
Front
bumper
frame
Ill. 1-2
Ill. 1-3
Backside of front
bumper frame
Winch
1
10MM FASTENER TORQUE:
34 ft. lbs. (46 Nm)
5
4
4
3
35
1
Hardware
included
with winch
Winch

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© 2022 Kolpin Outdoors Inc. REV 00
KRX WINCH INSTALLATION (continued):
8. Tighten Winch M8 hardware to specification.
9. Attach roller fairlead (supplied with winch)
using the M8 hardware (provided with winch
kit) to the Roller Bracket plate (item #2) with
the warning decal facing up, so it is readable.
10. Tighten Roller M8 hardware to specification.
11. Route the winch rope through the roller
fairlead, then assemble the Roller Bracket
assembly to the winch bracket (item #1) as
shown using the shorter M10 bolts (item #3),
M10 lock washers (item #6) and M10 flat
washers (item #7). (See illustrations 1-5, 1-6 and 1-7). Note, the
mount kit has hole pattern for narrow roller fairlead and
wide fairlead ( N 85087).
12. Tighten M10 hardware to specifications.
Ill. 1-5
8MM FASTENER TORQUE:
17 ft. lbs. (23 Nm)
Ill. 1-6
Ill. 1-7
10MM FASTENER TORQUE:
34 ft. lbs. (46 Nm)
Backside
of front
bumper
frame
Hardware
included
with winch
3
6
3
7
Roller
Fairlead

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© 2022 Kolpin Outdoors Inc. REV 00
WINCH CABLE WRAP INSTALLATION ON SPOOL
DRUM:
13. The winch cable or rope should be wrapped around spool
drum, feeding from top, as shown. Spooling the cable as
shown will prolong cable life and enhance winch
performance. (See illustration 1-4).
14. Connect the hook to cable or rope by using hardware
included in winch kit.
WINCH WIRING AND CONNECTIONS:
15. Locate the corrugated conduit tube on the firewall and in
the battery compartment. The caps can be removed and
winch wires can be routed through the corrugated tubing.
Note, wrap electrical tape around the wires first before
pulling through corrugated conduit tubing.
16. Using the winch kit instructions, route and connect the
electrical cables and components for the winch system.
Check that all wires are free to move and not pinched
between the vehicle chassis and the winch-bumper
assembly.
17. Confirm that all wiring is correct.
18. Confirm that there are no e posed wires or terminals.
19. All loose wires need to be wrapped tight, and secured
away from moving parts and heat sources.
20. Reconnect the main vehicle power cables and the
winch power red (positive) and black (negative) cables
to battery terminals at this time using original hard-
ware.
21. Reinstall the hood and battery bo cover.
22. Reinstall driver’s seat.
23. With vehicle key in the ON position, check winch for
proper operation.
Ill. 1-9
Ill. 1-8

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© 2022 Kolpin Outdoors Inc. REV 00
One Year Limited Warranty
For the period of one (1) year from the purchase date, Kolpin will replace for the original purchaser,
free of charge, any part or parts found upon e amination by Kolpin to be defective in material,
workmanship, or both.
All transportation costs incurred submitting product to Kolpin for warranty consideration must be
borne by the purchaser. If Kolpin determines that the product must be returned to the factory for
credit, please call 1-877-956-5746 for a Return Merchandise Authorization (RMA) number and
shipping instructions.
This warranty does not apply to parts that have been damaged by accident, alteration, abuse,
improper maintenance, normal wear, or other causes beyond the manufacturer’s control. In order to
protect you and your ATV, certain parts of the system and/or hardware are designed to fail when the
equipment is over-stressed. Parts that are lost due to loosening and improper maintenance are not
covered under warranty. This warranty does not cover removal or reinstallation labor fees of the
plow system and related components.
Peripheral products such as engines, electric motors, and actuators may carry an original
manufacturer’s warranty. Most hardware is general in nature and is easily obtained locally. Be sure
to replace with minimum metric class 8.8 specification.
Kolpin Outdoors, Inc.
Telephone: [phone]
Toll Free: (877)-956-5746
Fax Number: (800)-245-7569
.kolpin.com
Email: [e-mail]