Kolpin Outdoors 2788 Installation and operating instructions

© 2018 Kolpin Outdoors Inc. REV 01
Rear Windshield Rear Panel
For Pioneer 1000
Part # 2788
ASSEMBLY / OW ERS MA UAL
Before you begin, please read and understand t ese instructions. Also review t e box contents to
ensure all parts are accounted for.
Kolpin Outdoors, Inc. | 9955 59t Ave N | Plymout , MN 55442
[phone] or [phone] | www.kolpin.com | customer[email protected]

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© 2018 Kolpin Outdoors Inc. REV 01
BEFORE YOU BEGI
T ank You and congratulations on your purc ase! Kolpin winds ields are t e most durable winds ields in t e industry.
Wit proper installation, care, and maintenance, your Kolpin winds ield will last for years to come! Before You Begin:
• Inspect t e contents of t e package to ensure all parts and tools are accounted for. If any ardware is missing, do
not return to t e store. Call Kolpin directly for assistance. Toll Free 1-877-956-5746.
• Please read and understand all assembly instructions, notices and warnings before assembling and operating your
Kolpin winds ield.
• For proper installation, two people are ig ly recommended.
• Keep t ese instructions for future reference. Dealers: Provide owner manual to customer at time of purc ase.
• To facilitate installation, make sure your ve icle is clean and free of debris.
• All directions referring to rig t and left are w en t e rider is sitting on t e mac ine.
APPROXIMATE ASSEMBLY TIME: 30 minutes
TOOLS REQUIRED FOR I STALLATIO :
• 4 mm ex socket or ex key
• 10 mm socket
• S ears or wire cutter
• 10mm Combination Wrenc
SAFETY I FORMATIO
Our winds ields were designed wit your safety in mind. Please read and understand all Cautions, Notices and
Warnings in t is manual before you begin.
If any hardware is missing, do not return to the store. Call Kolpin directly for assistance.
Toll Free 1-877-956-5746.
TO AVOID SERIOUS I JURY OR DEATH:
1. OPE POSITIO S O FULL TILTI G WI DSHIELDS ARE DESIG ED FOR LOW-SPEED RIDI G O LY.
2. IF VEHICLE IS TRAILERED FACI G FORWARD, FULL TILTI G WI DSHIELDS MUST BE I THE CLOSED POSITIO
WITH TILTI G T K OBS TIGHTE ED. FAILURE TO CLOSE A D SECURE THE WI DSHIELD MAY ALLOW AIRFLOW
TO SEPARATE WI DSHIELD FROM VEHICLE, RESULTI G I A ACCIDE T A D SEVERE I JURY OR DEATH. DO
OT TRAILER VEHICLE FACI G REARWARD WITH WI DSHIELD I STALLED. AIRFLOW MAY CAUSE WI DSHIELD
TO SEPARATE FROM VEHICLE, RESULTI G I A ACCIDE T A D SEVERE I JURY OR DEATH. REMOVE WI D-
SHIELD OR TRA SPORT VEHICLE I E CLOSED TRAILER.
3. UTVs ARE TO O LY BE DRIVE WITH CLEA WI DSHIELDS FOR DRIVI G VISIBILITY. IF DIRT OR DEBRIS ACCU-
MULATES O THE WI DSHIELD WHE RIDI G, STOP THE UTV AT THE EXT SAFE LOCATIO O THE TRAIL TO
CLEAR OFF THE WI DSHIELD BEFORE RESUMI G RIDI G.
4. O LY I STALL WI DSHIELDS THAT ARE DESIG ED FOR THE MAKE A D MODEL OF THE UTV. I STALLATIO OF
A WI DSHIELD THAT WAS OT DESIG ED FOR THE UTV MAKE A D MODEL CA IMPACT WI DSHIELD DURABIL-
ITY A D PERFORMA CE.
5. READ A D U DERSTA D WI DSHIELD I STRUCTIO SHEETS A D UTV OW ER MA UAL BEFORE WI DSHIELD
I STALLATIO OR OPERATI G THE VEHICLE.
6. PERIODICALLY CHECK FOR WEAR A D TIGHT ESS OF ALL FASTE ERS. REPLACE OR RE-TORQUE FASTE ERS
AS ECESSARY.
DA GER
! !

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© 2018 Kolpin Outdoors Inc. REV 01
Model Year 2017 to Present Kit Contents:
2
456
87
3
1
456

4
© 2018 Kolpin Outdoors Inc. REV 01
Model Year 2016 Kit Contents:
2
456
8
3
1
567

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© 2018 Kolpin Outdoors Inc. REV 01
Installation Prep:
1. To facilitate installation, make sure t at your ve icle is clean and free of debris.
2. All directions referring to rig t and left are w en t e rider is sitting on t e mac ine.
Installation:
1. Remove Winds ield (Item 1) from t e box and set on a clean flat surface wit t e protective film still in tact.
2. Peal back ~2 inc es of protective film from t e inside and outside surfaces of t e panel so t at t e oles are visible.
3. Position (1) Clamp (Item 3) on t e top of t e Winds ield using (2) M6 x 18mm Button Head Screws (Item 4), (2) M6
Lock Was ers (Item 5) and (2) Dome S oulder Was ers (Item 6) wit t e “KOLPIN” logo facing down. See illustra-
tion 1-1 & 1-2. Do not tig ten any ardware at t is time.
4. Repeat t e assembly process to assemble t e remaining (2) clamps on t e top edge of t e winds ield.
5. Position t e Winds ield Assembly onto t e top orizontal ROPS and center t e assembly on t e ve icle. Do not
tig ten ardware at t is time. See Illustration 1-3.
6. Insert (2) Clamp Inserts (Item 2) in eac Clamp (Item 3) between t e clamp and t e
ROPS. Install (1) M6 X 18mm Button Head Screw (Item 4) and (1) M6 Lock Was er (Item
5) into a clamp assembly to secure t e clamp around t e ROPS. See Illustration 1-4.
7. Repeat t e assembly process to assemble t e remaining (2) clamps.
Ill. 1-2Ill. 1-1
Ill. 1-4
Ill. 1-3
Viewed from front of ve icle facing backwards

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© 2018 Kolpin Outdoors Inc. REV 01
Ill. 1-7
MY 2017—Present Installation Instructions:
8. Loosen t e lower M6 screw on t e passenger side Hip Bolster using a 10mm wrenc and slide t e Angle Bracket
(Item 8) into position and torque back to manufactures specification. See Illustration 1-5.
9. Assemble t e winds ield to t e Angle Bracket (Item 8) wit (1) M6 x 18mm Button Head Screw (Item 4), (1) M6 Lock
Was er (Item 5), and (1) M6 Domed S oulder Was er (Item 6), and
M6 Flange Lock Nut (Item 7).
10. Repeat to assemble t e drivers side Angle Bracket.
11. Tig ten all ardware to specification.
MY2016 Installation Instructions:
8. Position (1) Clamp approximately 25 inc es down from t e top
edge of t e ROPS orizontal member on t e driver’s side. Position (2) Clamp inserts (Item 2) between t e clamp
and t e ROPS. Assemble t e Clamp and Inserts to t e ROPS wit (1) M6 x 38mm Button Head Screw (Item 7), (1)
M6 Lock Was er (Item 5), (1) M6 Domed S oulder Was er (Item 6), (1) Clamp Spacer (Item 8). See Illustration 1-6
& 1-7.
9. Repeat for t e passenger’s side.
Ill. 1-6
6MM FASTE ER TORQUE:
7 ft. lbs. (9 Nm)
Ill. 1-5
For t e period of one (1) year from t e purc ase date, Kolpin will replace for t e original purc aser, free of c arge, any part or parts
found upon examination by Kolpin to be defective in material, workmans ip, or bot .
All transportation costs incurred submitting product to Kolpin for warranty consideration must be borne by t e purc aser. If Kolpin
determines t at t e product must be returned to t e factory for credit, please call 1-877-956-5746 for a Return Merc andise Aut ori-
zation (RMA) number and s ipping instructions.
T is warranty does not apply to parts t at ave been damaged by accident, alteration, abuse, improper maintenance, normal wear,
or ot er causes beyond t e manufacturer’s control. In order to protect you and your ATV, certain parts of t e accessory system and/
or ardware are designed to fail w en t e equipment is over-stressed. Parts t at are lost due to loosening and improper mainte-
nance are not covered under warranty. T is warranty does not cover removal or reinstallation labor fees of t e plow system and
related components.
Perip eral products suc as engines, electric motors, and actuators may carry an original manufacturer’s warranty. Most ardware
is general in nature and is easily obtained locally. Be sure to replace wit minimum metric class 8.8 specification.
One Year Limited Warranty
6MM FASTE ER TORQUE:
7 ft. lbs. (9 Nm)