Kolpin Outdoors Polaris Ranger 570-6 / 800 Instruction sheet

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© 2020 Kolpin Outdoors Inc. REV 00
Polaris Ranger 570-6 / 800
Crew Steel Roof
Product Instructions | Part No: 29 60
This Kit includes:
• Torx Bit Set
• Tor ue Wrench
Kolpin Outdoors, Inc. | 9955 59th Ave N | Plymouth, MN 55442
[phone] or [phone] | www.kolpin.com | [e-mail]
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Item Qty Part Description
1 1RGR Crew Front Roof Panel
21RGR Crew Rear Roof Panel
3* 3Button Screw, Zinc Plated, M6 x 1.0 - 20mm LG
4* 15 Flat Washer, Zinc Plated, M6
5* 6Button Screw, Zinc Plated, M6-1.0 x 25mm LG
6* 6Button Screw, Zinc Plated, M6-1.0 x 30mm LG
7* 15 Flange Locknut, Zinc Plated, M6-1.0
8* 1Rear Foam Strip 55” (1400mm)
9* 2Side Rear Foam Strip 31.25” (794mm)
10* 2Side Front Foam Strip 22.75” (578mm)
11* 1Rubber Overlap Trim Seal
12* 10 Clamp, Painted, 1.75” Diameter
13* 1Front Foam Strip 38.25” (972mm)
14 1Instruction Guide (not shown)
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Application: Polaris Ranger Crew 570-6 / 800, verify accessory
fitment at Kolpin.com.
Before You Begin: Read these instructions and check to be
sure all parts and tools are accounted for. Please retain these
installation instructions for future reference and parts ordering
information.
Note: If any hardware is missing, do not return to the
store. Call us to help, Toll Free 1-877- 56-5746.
Note: Two people are required to install this Roof Kit.
Items marked (*) are included in Hardware Kit PN 29161.
Tools Required:
• Socket Set, Metric
• Wrench Set, Metric
• Utility Knife/Cutting Tool
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© 2020 Kolpin Outdoors Inc. REV 00
Installation Instructions:
1. Shift vehicle transmission
into “PARK”. Turn key to
“OFF” position and remove
from vehicle.
2. Being careful to not scratch
painted surfaces, place the
front steel roof panel (item
#1) onto rear steel roof panel
(item #2). Fasten panels
together by using three short
M6 screws (item #3) and
three M6 washers (item #4) inserting through the outer
holes at the overlapping seam. Loosely secure with M6
locknuts (item #7) on underside roof surface. (See
illustrations 1-1 and 1-2).
Note, place rubber seal
(item #11) in between the two roof panels as
shown. Do not tighten hardware at this step since
adjustments may be required later.
3. Clean lower surface of front roof (item #1) and rear
roof (item #2) as re uired, then apply the foam strips
(items #8) as shown. Trim seals as re uired. (See
illustration 1-3).
Note: You can position roof
assembly on cab frame, aligning rear edge with
rear cab, then mark with tape or pencil where the
cab frame tubes match with surface of roof. The
alignment marks help locate where the foam strips
will be applied.
Assembly Time: Approximately 20 minutes
Important: Your Kolpin Steel Roof Kit is exclusively designed for your vehicle. Please read the installation instructions thoroughly
before beginning. Installation is easier if the vehicle is clean and free of debris. For your safety, and to ensure a satisfactory
installation, perform all installation steps correctly in the se uence shown. For better cab assembly procedure, install kits in the
following order: front window, rear window, and roof.
Ill. 1-3
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Ill. 1-1
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Ill. 1-2
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Top Surfaces shown
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© 2020 Kolpin Outdoors Inc. REV 00
Installation Instructions (Continued):
4. Place roof assembly on the top of the ve-
hicle cab frame as shown. (See illus-
trations 1-4 and 1-5).
5. From the top surface, secure front of roof
using the medium length M6 screws (item
#5) and M6 flat washers (item #4) as shown.
(See illustration 1-6). Note: Do not tighten
hardware at this step since adjustments
may be required later.
6. From underneath roof, place clamps (item
#12) around cab frame tubing and loosely
fasten front screws with M6 locknuts (item
#7) as shown. (See illustration 1-7).
Note:
Do not tighten hardware at this step
since adjustments may be required later.
7. Secure the rear of the roof to the vehicle
using the six long M6 screws (item #6) and
M6 flat washers (item #4) as shown. (See
illustration 1-8). Note: Do not tighten
hardware at this step since adjustments
may be required later.
Ill. 1-4
Ill. 1-5
Ill. 1-6
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Ill. 1-7
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Ill. 1-8
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© 2020 Kolpin Outdoors Inc. REV 00
Use and Care Information:
• Check the accessory mounts fre uently and retighten hardware if necessary.
• Replace this accessory with a new one if it is damaged.
• Never use petroleum solvents such as gasoline, thinner, benzene, acid or alkaline cleaners.
For additional assistance, please contact Kolpin customer service department at
[phone] or [phone] or email [email protected]
One Year Limited Warranty
For the period of one (1) year from the purchase date, Kolpin will replace for the original purchaser, free of charge, any part or parts
found upon examination by Kolpin to be defective in material, workmanship, or both.
All transportation costs incurred submitting product to Kolpin for warranty consideration must be borne by the purchaser. If Kolpin
determines that the product must be returned to the factory for credit, please call 1-877-956-5746 for a Return Merchandise
Authorization (RMA) number and shipping instructions.
This warranty does not apply to parts that have been damaged by accident, alteration, abuse, improper maintenance, normal wear, or
other causes beyond the manufacturer’s control. In order to protect you and your ATV, certain parts of the accessory system and/or
hardware are designed to fail when the e uipment is over-stressed. Parts that are lost due to loosening and improper maintenance
are not covered under warranty. This warranty does not cover removal or reinstallation labor fees of the plow system and related
components.
Peripheral products such as engines, electric motors, and actuators may carry an original manufacturer’s warranty. Most hardware is
general in nature and is easily obtained locally. Be sure to replace with minimum metric class 8.8 specification.
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Ill. 1-9
Installation Instructions
(Continued):
8. From underneath roof, place clamps
(item #12) around rear cab frame
tubing and loosely fasten rear screws
with M6 locknuts (item #7) as shown.
(See illustrations 1-3 and 1-9). Note:
Do not tighten hardware at this
step since adjustments may be
required later.
9. From underneath roof at rear cab
frame gusset tab, loosely fasten the
two lower rear screws with M6
locknuts (item #7) as shown. (See
illustration 1-9).
10. Tighten all hardware to specification.
6MM FASTENER TORQUE:
7 ft. lbs. (9.5 Nm)
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Rear cab gusset tab