Kolpin Outdoors 34-1050 Installation and operating instructions

© 2019 Kolpin Outdoors Inc. REV 02
PLOW MOUNT KIT
FOR HONDA PIONEER 500 / 700
P/N 34-1050
ASSEMBLY / OWNERS MANUAL
Application
PLOW PUSH RAME NO. 34-0000 or 34-0070
Before you begin, please read these instructions and check to be sure all parts and tools are
accounted for. The following instructions contain details required to install and service the contents
of this kit.

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© 2019 Kolpin Outdoors Inc. REV 02
OPERATING INSTRUCTIONS
Congratulations! You’ve just purchased the most durable plow component in the industry. Kolpin plow components work great for
summer or winter plowing. With proper care and maintenance, your Kolpin plow system will last for years to come!
NOTICE
Plo operation requires
additional components for operation: Kolpin Plow
Blade, Kolpin Plow Push Frame, High Rise Plow
Push Frame, Winch Kit *
*These components may be specific to your vehicle.
Please read and understand all assembly instructions, notices and warnings before assembling and operating your Kolpin plow
system.
Follo these guidelines to ensure satisfactory operation:
• Read this manual and your ATV/ UTV operators manual before use.
• Periodically check for wear and tightness of all fasteners. Replace or re-torque fasteners as necessary.
• Before first use, set plow in the furthest right or left angled position to check for interference with the vehicle.
• Operate with extreme caution on slopes and rough terrain. Be familiar with the area before you plow.
• Be aware of immovable objects that could be hidden in the area you are plowing.
• To avoid damage when pushing snow into a pile, reverse direction before raising the plow blade.
• Do not ram the plow blade into piles of snow.
• or best results, set the suspension preload of your ATV/ UTV to the stiffest setting.
• To reduce steering effort and increase mobility, set the air pressure of your tires to the maximum pressure specification.
• The plow skids are adjustable. General skid setting is even with the plow wear bar bottom edge, higher settings reduce the
chance of rocks and gravel from being collected.
• To increase traction during plow operation, operators can try: Securing weight to the ATV/ UTV for additional tire downforce,
reducing tire air pressure, or installing tire chains.
SAFETY INFORMATION
Our plow systems were designed with your safety in mind. Please read and understand all Cautions, Notices and Warnings in this
manual before you begin. In order to protect you and your ATV/UTV, certain parts of the plow system and/or hardware are designed to
fail when the equipment is over-stressed.
WARNING
TO AVOID SERIOUS INJURY OR DEATH:
1. DO NOT EXCEED 5 MPH (8 KMH) WITH BLADE INSTALLED
2. OPERATE WITH EXTREME CAUTION ON SLOPES, STEEP GRADES, AND ROUGH TERRAIN
3. ALLOW NO RIDERS ON BLADE OR ATV WHILE MOVING OR STATIONARY
4. KEEP BYSTANDERS AWAY FROM THE BLADE OR ATV WHILE MOVING OR STATIONARY
5. WHEN PUSHING HEAVY MATERIAL, DIRECTION CONTROL MAY BECOME DIFFICULT
6. BEFORE ADJUSTING BLADE: STOP ATV ENGINE; SET AND LOCK BRAKES; RAISE AND LOCK BLADE
7. LOWER BLADE TO DOWN POSITION WHEN BLADE AND ATV ARE NOT IN USE
8. READ BLADE INSTRUCTION SHEETS AND ATV OWNER’S MANUAL
!!

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© 2019 Kolpin Outdoors Inc. REV 02
Kit Contents:
Item Qty Part Description Part Number
11Pioneer Mount Plate -
24Spacer Bracket for Square U-bolt -
32Round U-Bolt, Zinc Plated, M8-1.25 x 2.75” Wide -
42Square U-Bolts, 131mm -
52Square U-Bolts, 93mm -
64Carriage Bolt, Zinc Plated, M8-1.25 x 25mm LG -
72Spacer Bracket for Round U-bolt -
812 lange Locknut, Zinc Plated, M8-1.25 -
91Instruction Guide (not shown) -
1
3
8
4
2
5
7
6
8
8

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© 2019 Kolpin Outdoors Inc. REV 02
BEFORE YOU BEGIN:
• Your Kolpin accessory is exclusively designed for
your vehicle
• Please read and understand all instructions
• Verify all parts and tools are accounted for
• To ensure a satisfactory installation, follo all steps
correctly and in the sequence described
• Keep these instructions for future reference or for
informational requests
• To facilitate installation, make sure that your vehicle
is clean and free of debris
• All directions referring to right and left are hen the
rider is sitting on the machine
• The plastic skid plate ill need to be modified to be
reinstalled on the vehicle.
TOOLS REQUIRED:
• Basic Metric Wrench and Socket Set
• Drill or cutting tools for plastic
APPROXIMATE ASSEMBLY TIME: 30 minutes
Note: Removal and modification of the plastic skid plate is recommended.
Note: If any hardware is missing, do not return to the store. Call
us to help, Toll ree 1-877-956-5746.
SPARE KITS
Hard are kit
P/N 34-0012
Item Description
4Square U-Bolts, 131mm 4x
6Carriage Bolt, Zinc Plated, M8-1.25 x 25mm LG 4x
8lange Locknut, Zinc Plated, M8-1.25 12x
- Hex Bolt, Zinc Plated, M8-1.25 35mm LG 3x
- lat Washer, Zinc Plated, M8 3x
- Serrated Nut, Zinc Plated, M8-1.25 2x
Spare Kit Notes:
• Spare kits may contain extra hard are that is used for other mount kits. Extra hard are can be discarded.
• U-bolts supplied in spare kits may be longer than original and may need to be cut to size.

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© 2019 Kolpin Outdoors Inc. REV 02
Installation Preparation Pioneer 500:
1. rom under the vehicle, locate the front plastic skid plate as
shown. (See illustration 1-1).
2. Use the Pioneer Mount Plate (item #1) as a pattern to mark
the mounting holes into the plastic skid plate. Align the mount
plate just behind the lower control arm rear pivot tab as
shown. (See illustration 1-2).
3. Scribe or mark holes in the locations as shown (See
illustration 1-3). Note, the horizontal slots are for the
Pioneer 500 u-bolt pattern. The mix of horizontal and
vertical slots are for the Pioneer 700 u-bolt pattern.
4. Detach the plastic skid plate from the vehicle by removing the
OEM hardware and save for re-installation later.
5. Drill holes through the skid plate at locations marked. Use a
3/8” to 1/2” bit to create an oversized hole that will allow some
relief when installing hardware. Note, a high speed cutting
tool like a Dremel) with a cutting bit will also work. See
Illustration 1-4).
Ill. 1-1
Ill. 1-2
Ill. 1-4
Mark Holes
RONT
700 u-bolt
mounts
500 u-bolt
mounts
Locate plate here
Ill. 1-3
Example shown may
not match actual

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© 2019 Kolpin Outdoors Inc. REV 02
Installation Preparation Pioneer 700:
1. Use the Pioneer Mount Plate (item #1) as a
pattern to mark the mounting holes into the
plastic skid plate. rom under the vehicle, align
the mount plate just ahead the lower control arm
rear pivot tab as shown. (See illustration 1-5).
2. Scribe or mark holes in the locations as shown
(See illustrations 1-5, 1-6 and 1-7). Note, the
horizontal slots are for the Pioneer 500 u-bolt
pattern. The mix of horizontal and vertical
slots are for the Pioneer 700 u-bolt pattern.
3. Detach the plastic skid plate from the vehicle by
removing the OEM hardware and save for
re-install later. (See illustrations 1-6 and 1-8).
4. Drill holes through the skid plate at locations
marked. Use a 3/8” to 1/2” bit to create an
oversized hole that will allow some relief when
installing hardware. Note, a high speed
cutting tool like a Dremel) with a cutting bit
will also work. See illustration 1-8).
Ill. 1-6
Item #1
Mark Locations
Ill. 1-6
Ill. 1-8
Example shown may
not match actual
700 u-bolt
mounts
500 u-bolt
mounts
Ill. 1-7
Ill. 1-5 RONT
Locate plate here
#5

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© 2019 Kolpin Outdoors Inc. REV 02
Mount Plate Installation:
1. For Pioneer 500 only: Remove the OEM screws
and plastic push dart rivets to allow for clearance to
fit u-bolt between the passenger floorboard and the
frame tube as shown (See illustration 2-1).
2. For Pioneer 500 only: Insert the square 131 mm
U-bolts (item #4) and the square 93 mm U-bolts
(item #5) around the frame tubes as shown.
Re-install the skid plate onto the vehicle with the
OEM hardware. The u-bolts will fit thru the holes in
the skid plate as shown (See illustrations 2-2 and
2-3).
3. For Pioneer 700 only: Insert the square 93mm
u-bolts (item #5) around the front frame as shown
and insert the round u-bolts (item #3) around the
round tube frame cross member. Re-install the skid
plate onto the vehicle with the OEM hardware. The
u-bolts will fit thru the holes in the skid plate. (See
illustrations 1-5, 2-4 and 2-5).
#5
Ill. 2-2 (Pioneer 500 shown, 700 similar)
#4
#4
#5
Ill. 2-1 (Pioneer 500 only)
Ill. 2-3 (Pioneer 500 shown, 700 similar)
Temporarily remove
floorboard screws
and plastic rivets
Ill. 2-4 (Pioneer 700 only)
Ill. 2-5 (Pioneer 700 only)
#3
#5
#3

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© 2019 Kolpin Outdoors Inc. REV 02
Mount Plate Installation (cont’d):
4. For Pioneer 500 only: Place the spacer brackets (item
#2) onto the four square u-bolts as shown. The spacers
will fit in between the plastic skid plate and the mount plate
(item #1). (See illustration 2-6).
5. For Pioneer 700 only: Place the spacer brackets (item
#7) onto the two round square u-bolts and place the
spacer brackets (item #2) onto the two square u-bolts. The
spacers will fit in between the plastic skid plate and the
mount plate (item #1).
6. Install the Pioneer Mount Plate (item #1) onto the vehicle.
The u-bolts will fit thru holes in the plate as shown. asten
the u-bolts threads with the M8 locknuts (item #8). Insert
the M8 carriage bolts (item #6) thru the plate as shown. (See illustrations 2-7).
Note, do not tighten at this step.
7. Tighten the M8 locknuts (item #8) for securing the U-bolts, (items #3, #4 and
#5). Use caution to not overtighten u-bolts. The excess threads can be
trimmed, but leave 3-4 threads exposed past the locknut. (See illustrations 2-7 and 2-8).
8. The universal mount plate, not included in this kit, will be attached to the Pioneer mount plate as shown. The M8
carriage bolts will fasten the universal plate with the M8 locknuts
(item #4). Tighten to M8 specification. (See illustrations 2-7 and
2-8).
#1
Ill. 2-6
8MM FASTENER TORQUE:
17 ft. lbs. (23 Nm)
#2
U-bolt (Item #4
and #5)
Ill. 2-7 (Pioneer 500 only)
#1
#5 & #8
#6
Ill. 2-8
(Pioneer
700 only)
Example shown may
not match actual
#4 & #8
#1
#3 & #8

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© 2019 Kolpin Outdoors Inc. REV 02
One Year Limited Warranty
or the period of one (1) year from the purchase date, Kolpin will replace for the original purchaser,
free of charge, any part or parts found upon examination by Kolpin to be defective in material,
workmanship, or both.
All transportation costs incurred submitting product to Kolpin for warranty consideration must be
borne by the purchaser. If Kolpin determines that the product must be returned to the factory for
credit, please call 1-877-956-5746 for a Return Merchandise Authorization (RMA) number and
shipping instructions.
This warranty does not apply to parts that have been damaged by accident, alteration, abuse,
improper maintenance, normal wear, or other causes beyond the manufacturer’s control. In order to
protect you and your ATV, certain parts of the plow system and/or hardware are designed to fail
when the equipment is over-stressed. Parts that are lost due to loosening and improper
maintenance are not covered under warranty. This warranty does not cover removal or reinstallation
labor fees of the plow system and related components.
Peripheral products such as engines, electric motors, and actuators may carry an original
manufacturer’s warranty. Most hardware is general in nature and is easily obtained locally. Be sure
to replace with minimum metric class 8.8 specification.
Kolpin Outdoors, Inc.
Telephone: [phone]
Toll Free: (877)-956-5746
Fax Number: (800)-245-7569
.kolpin.com
Email: [e-mail]