Kolpin Outdoors 2738 Instruction sheet

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© 2019 Kolpin Outdoors Inc. REV 02
Polaris RZR - Full Tilt Windshield
Product Instructions | Part No: 2738
Application: Verify accessory fitment at Kolpin.com.
Before You Begin: Read these instructions and check to
be sure all parts are accounted for. If any items are missing,
do not return to the store. Call us at 1-877-956-5746 for assis-
tance. Please retain these instructions for future reference and
parts ordering information.
Dealers: Provide Instruction Manual to customer at time of
purchase.
Tools Required: 4mm Hex Wrench or Socket, Torque
Wrench, Tape Measure, Shears or Wire Cutters
Product Contents:
Item Description Qty Part Number
1Upper Windshield Panel 1
2Lower Windshield Panel 1
3Clamp - 1.75" Diameter 6K100137
(Qty 3)
4M6 x 18mm Button Head Screw 18
5M6 Lock Washer 18
6Domed Shoulder Washer - M6 12
7Angle Adapter 4K100136
(Qty 1)
8M6 x 18mm Button Head Screw 8
9Slide Arm 2
K100135
(Qty 1)
10 Upper Pivot 2
11 Lower Pivot 2
12 Pivot Cylinder 4
13 T-Knob 2
14 M6 x 38mm Button Head Screw 4
15 M6 x 18mm Button Head Screw 2
16 M6 Lock Washer 6
17 Self Adhesive Foam - 36” 1PUR3360
18 Bulb Seal - 36" 1PUR3356
1
2
3
4
18
17
5
6
8
9
13
14
15
12
16
10
11
7

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© 2019 Kolpin Outdoors Inc. REV 02
Installation Instructions:
1. Shift vehicle transmission into PARK. Turn key to OFF po-
sition and remove from vehicle.
2. Carefully remove Windshield Panels from box and place on
a clean flat surface that won’t scratch the Windshield. To
protect the Windshield Panels during assembly, only peel
back the protective film in areas where the Mounting Com-
ponents, Foam and Bulb Seal attach.
3. Firmly press the Bulb Seal [Item 18] onto the bottom edge
of the Lower Windshield Panel [Item 2]. Cut any excess
length of the Bulb Seal using a Shears or Wire Cutter. See
Illustration 1-1.
4. Using two Clamps [Item 3], attach the Lower Windshield
Panel [Item 2] to the Roll Cage. The Kolpin logo on the
Clamps should face the outside of the vehicle. Each Clamp
uses three M6 x 18mm Button Head Screws [Item 4], three
Lock Washers [Item 5], and two Domed Shoulder Washers
[Item 6]. Slide the Windshield Panel down until the Bulb
Seal makes full contact against the vehicle bodywork. Now
tighten all six Button Head Screws [Item 4] to the specified
torque below. See Illustration 1-2.
5. Attach the Self Adhesive Foam [Item 17] on Upper Wind-
shield Panel [Item 1] as shown. Apply firm pressure along
Foam Seal to assure proper bond. Trim any excess Foam
as necessary. See Illustration 1-3.
Assembly Time: Approximately 25 minutes
Important: This product is exclusively designed for your vehicle. Please read the installation instructions thoroughly before begin-
ning. Installation is easier if the vehicle is clean and free of debris. For your safety, and to ensure a satisfactory installation, perform all
installation steps correctly in the sequence shown.
Ill. 1-1
Ill. 1-3
SPECIFIED FASTENER TORQUE:
7 ft. lbs. (84 in-lb) (9.5 Nm)
Ill. 1-2
Self
Adhesive
Foam

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© 2019 Kolpin Outdoors Inc. REV 02
6. Attach the both Upper Pivots [Item 10] and both Lower
Pivots [Item 11] to the Upper Windshield Panel in the orien-
tation shown. Leave hardware finger tight so alignment can
be adjusted later on. See Illustration 1-4.
7. Attach both Slide Arms [Item 9] to the inner side of the Low-
er Pivots [Item 11]. See Illustration 1-5.
8. On the lower drivers side, attach the Angle Adapter [Item 7]
to the Clamp [Item 3] using two M6 x 18mm Button Head
Screws [Item 15]. The wider section of the Angle Adapter
should be towards the bottom. The Kolpin logo on the
Clamps should face the inside of the vehicle. Tighten both
screws to the specified torque below. See Illustration 1-6.
9. Connect the Clamp assembly from Step 8 to the Slide Arm
[Item 9] on the driver’s side using the T-Knob [Item 13].
Exact position will be adjusted later on. See Illustration 1-6.
10. Repeat Steps 8 & 9 on the lower passenger side.
Ill. 1-4
SPECIFIED FASTENER TORQUE:
7 ft. lbs. (84 in-lb) (9.5 Nm)
4 5 6
4 5 6
Ill. 1-5
16
10
11
9 15
Ill. 1-6
7 8
3
13

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© 2019 Kolpin Outdoors Inc. REV 02
11. On the upper driver side, attach the Angle Adapter [Item 7]
to the Clamp [Item 3] using two M6 x 18mm Button Head
Screws [Item 8]. The wider section of the Angle Adapter
should be towards the bottom. The Kolpin logo on the
Clamps should face the inside of the vehicle. Tighten both
screws to the specified torque below. See Illustration 1-7.
12. Connect two Pivot Cylinders to the Angle Adapter [Item 7]
using two Lock Washers [Item 16] and two M6 x 38mm
Button Head Screws [Item 14]. Tighten both screws to the
specified torque below. See Illustration 1-7.
13. Connect the Clamp Assembly from Steps 11 & 12 to the
Upper Pivot [Item 10] as shown. See Illustration 1-7.
14. Repeat Steps 11 - 13 for the upper passenger side.
15. With the Clamps in the open position, attach the Upper
Windshield onto Roll Cage, above Lower Windshield Panel.
See Illustration 1-8.
16. Close each Clamp on the Upper Windshield Panel and
loosely install a Lock Washer [Item 5] and an M6 x 18mm
Button Head Screw [Item 4] to keep them shut. The Screws
will be tightened later on.
17. Adjust the spacing between Clamps on the Roll Cage so
the drivers side is even with the passenger side. Be sure
that the Upper Windshield Panel rests on the Lower Wind-
shield Panel when closed. Approximate distance between
each clamp shown. See Illustration 1-9.
Ill. 1-7
SPECIFIED FASTENER TORQUE:
7 ft. lbs. (84 in-lb) (9.5 Nm)
7 8
3 14
16 12
SPECIFIED FASTENER TORQUE:
7 ft. lbs. (84 in-lb) (9.5 Nm)
Ill. 1-8
Ill. 1-9
7 - 5/8”
(194mm)
3 - 3/4”
(95mm)
10

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© 2019 Kolpin Outdoors Inc. REV 02
18. Assure all Clamps and the Pivot Components are properly
aligned.
19. Tighten all Button Head Screws to the specified torque be-
low.
20. Remove the protective film from both sides of the Wind-
shield Panel.
21. To open or close the Upper Windshield, loosen both T-
Knobs [Item 13] and adjust the Slide Arms [Item 9] on each
side. Re-tighten the T-Knobs to lock into position. See Illus-
tration 1-10.
WARNING: The open positions are for LOW SPEED riding
ONLY. DO NOT transport or trailer the vehicle with the
Windshield in the open position.
22. If desired, the Upper Windshield Panel can be removed
and the Lower Windshield Panel kept on as a Half Wind-
shield. To remove the Upper Windshield Panel without
tools, remove the two T-Knobs (Item 13) and tilt the Upper
Windshield open and lift up to disengage the Upper Pivots
[Item 10] from the Pivot Cylinders [Item 12]. See Illustration
1-11.
23. Re-inspect hardware before and after riding or trailering.
Ill. 1-10
SPECIFIED FASTENER TORQUE:
7 ft. lbs. (84 in-lb) (9.5 Nm)
T-Knobs
Ill. 1-11
Half Windshield
Conguraon
Kolpin Outdoors, Inc. | 9955 59th Ave N | Plymouth, MN 55442
[phone] or [phone] | www.kolpin.com | customerservic[email protected]

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© 2019 Kolpin Outdoors Inc. REV 02
Windshield Cleaning Information:
• Remove all dirt, mud, dust and debris from Windshield with water before cleaning.
• Use a mild soap or dishwashing detergent along with a soft sponge or soft cotton cloth to clean Windshield surface. Do not apply in direct sun-
light. Rinse with water immediately and dry with a soft cotton cloth or chamois.
• Always test cleaning agents in a small inconspicuous area prior to cleaning entire panel.
• Never use Windshield cleaning fluids (409, Windex, etc.), gasoline, high alkaline cleaners, or solvents.
• Never use abrasives, brushes, razor blades, scrapers, squeegees, gloves or dirty cloths.
For additional assistance, please contact Kolpin customer service department at
[phone] or [phone] or email [email protected].
One Year Limited Warranty
For the period of one (1) year from the purchase date, Kolpin will replace for the original purchaser, free of charge, any part or parts found upon exami-
nation by Kolpin to be defective in material, workmanship, or both.
All transportation costs incurred submitting product to Kolpin for warranty consideration must be borne by the purchaser. If Kolpin determines that the
product must be returned to the factory for credit, please call 1-877-956-5746 for a Return Merchandise Authorization (RMA) number and shipping
instructions.
This warranty does not apply to parts that have been damaged by accident, alteration, abuse, improper maintenance, normal wear, or other causes
beyond the manufacturer’s control. In order to protect you and your ATV, certain parts of the accessory system and/or hardware are designed to fail
when the equipment is over-stressed. Parts that are lost due to loosening and improper maintenance are not covered under warranty. This warranty
does not cover removal or reinstallation labor fees of the plow system and related components.
Peripheral products such as engines, electric motors, and actuators may carry an original manufacturer’s warranty. Most hardware is general in nature
and is easily obtained locally. Be sure to replace with minimum metric class 8.8 specification.
TO AVOID SERIOUS INJURY OR DEATH:
1. DO NOT TRAILER VEHICLE FACING REARWARD WITH WINDSHIELD INSTALLED. AIRFLOW MAY CAUSE
WINDSHIELD TO SEPARATE FROM VEHICLE, RESULTING IN AN ACCIDENT AND SEVERE INJURY OR
DEATH. REMOVE WINDSHIELD OR TRANSPORT VEHICLE IN ENCLOSED TRAILER.
2. UTVs ARE TO ONLY BE DRIVEN WITH CLEAN WINDSHIELDS FOR DRIVING VISIBILITY. IF DIRT OR DEBRIS
ACCUMULATES ON THE WINDSHIELD WHEN RIDING, STOP THE UTV AT THE NEXT SAFE LOCATION ON
THE TRAIL TO CLEAR OFF THE WINDSHIELD BEFORE YOU RESUME RIDING.
3. ONLY INSTALL WINDSHIELDS THAT ARE DESIGNED FOR THE MAKE AND MODEL OF THE UTV. INSTALLA-
TION OF A WINDSHIELD THAT WAS NOT DESIGNED FOR THE UTV MAKE AND MODEL CAN IMPACT WIND-
SHIELD DURABILITY AND PERFORMANCE.
4. READ AND UNDERSTAND WINDSHIELD INSTRUCTION SHEETS AND UTV OWNER MANUAL BEFORE WIND-
SHIELD INSTALLATION OR OPERATING THE VEHICLE.
5. PERIODICALLY CHECK FOR WEAR AND TIGHTNESS OF ALL FASTENERS. ALWAYS INSPECT BEFORE AND
AFTER RIDING OR TRAILERING. REPLACE OR RE-TORQUE FASTENERS AS NECESSARY.
!!
DANGER