Kolpin Outdoors Polaris RZR Pro XP Installation and operating instructions

GLASS WINDSHIELD KIT
Assembly / Owner’s Manual
APPLICATION: Polaris RZR Pro XP
Verify accessory fitment at Kolpin.com
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P/N 28120
POLARIS RZR PRO XP GLASS WINDSHIELD
KIT

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INTRO
Thank you for purchasing Kolpin®engineered products. With proper installation, usage, care, and maintenance,
your Kolpin®product will last for years to come.
BEFORE YOU BEGIN
• Read and understand the entire installation manual, including all installation instructions, operating
instructions, safety warnings and guidelines before installing or operating your accessory. Failure to comply
may result in damage to the product and / or vehicle, and can lead to hazards up to and including death.
• Verify all parts and tools are accounted for. If parts are missing, do not return to the store. Call us for help, Toll
Free 1-877-956- 5746
• Follow all steps correctly and in the sequence described.
• Keep these instructions for future reference or for informational requests.
• To facilitate installation, make sure that your vehicle is clean and free of debris.
• All directions referring to right and left are from the rider perspective when sitting on the machine.
ASSEMBLY TIME
Approximately 24 minutes
TOOLS REQUIRED
• Safety Glasses
• Cutting Tool
• Metal Shears
• Socket Set, Metric
• Socket Set, Torx®Bit
• Torque Wrench
• Wrench Set, Metric
CONSUMABLES REQUIRED
• Cleaning Solution (99% water + 1% mild
dishwashing detergent)
• Cloth, Non-Abrasive (Cheesecloth or equivalent)
• Isopropyl Alcohol (IPA)

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KIT CONTENTS
REF QTY PART DESCRIPTION PART NUMBER
1 1 RZR Pro XP Glass Windshield n/a
2 5 Screw, (M6 x 1.0 x 20) 28121
3 5 Washer, (7.0 x 25 x 1.27) 28121
4 5 Locking Nut, Flanged, (M6 x 1.0) 28121
52 Foam Gasket 28121
6 2 Clamp, 2–inch 28121
7 1 Clamp, Roof 28121
8 1 Bulb Seal 28121
9 1 Foam Strip 28121
10 2 Vent Thumbscrew (M6 x 1.0) 28091
11 2 Flat Washer (M6) 28091
12 2 Lock Washer (M6) 28091

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SPARE PARTS / KITS
REF QTY PART DESCRIPTION PART NUMBER
1 2 Windshield Vent Slide 28090

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INSTALLATION INSTRUCTIONS
VEHICLE PREPARATION
GENERAL
1. Park vehicle on a flat surface.
2. Shift vehicle into PARK.
3. Turn key to OFF position and remove key.
ACCESSORY INSTALLATION
NOTICE
Kolpin recommends enlisting a helper when handling
the windshield assembly.
1. Set windshield on soft surface. Clean the inside of
the windshield frame with mild cleaning solution
and wipe with isopropyl alcohol.
WARNING
Isopropyl alcohol is hazardous to your health. See
isopropyl alcohol packaging for proper handling
instructions, including recommended personal
protective equipment such as goggles and chemical
resistant gloves.
2. Put foam strips ton sides of windshield.
TIP
Test fit windshield to vehicle to determine proper
placement of foam strips.
3. Put foam strip oacross top of windshield.

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4. Put bulb seal ion lower edge of windshield. Trim
ends as shown.
TIP
The bulb seal has a metal core. Kolpin recommends
using a metal shears to trim the bulb seal.
5. Put windshield on vehicle. Make sure bulb seal fits
along top of dashboard.
NOTICE
Enlist a helper to fit windshield to vehicle.
NOTICE
If installing the windshield on a vehicle with a Polaris
Poly Roof, remove the cover plates A.
6. Attach windshield at corners using screws w,
washers eand nuts r.
Do not torque fasteners at this time.

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7. Install clamp uon top of windshield using screws
w, washers eand nuts r.
Do not torque fasteners at this time.
8. Install side clamps yusing screws w, washers e
and nuts r.
Do not torque fasteners at this time.
9. Torque all fasteners to specification.
TORQUE
Windshield Fasteners:
7 ft-lbs (9.4 N·m)

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OPERATION
1. Turn vent lock counter clockwise to loosen.
2. Slide vent to open.
3. Turn lock clockwise to set vent location.
WARNING
Vehicle must face forward if transported on open
trailer. If vehicle cannot face forward, windshield
must be removed. Failure to comply may cause
windshield to separate from vehicle which can result
in injury or death.
IMPORTANT
• Check accessory mounts frequently and retighten
hardware if necessary.
• Replace this accessory with a new one if it
becomes damaged.
• Never use petroleum solvents such as gasoline
thinner, benzene, acid or alkaline cleaners
.

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WARRANTY
ONE YEAR LIMITED WARRANTY
For the period of one (1) year from the purchase date, Kolpin will replace for the original purchaser, free of
charge, any part or parts found upon examination by Kolpin to be defective in material, workmanship, or both.
All transportation costs incurred submitting product to Kolpin for warranty consideration must be borne by the
purchaser. If Kolpin determines that the product must be returned to the factory for credit, please call 1-877-956-
5746 for a Return Merchandise Authorization (RMA) number and shipping instructions.
This warranty does not apply to parts that have been damaged by accident, alteration, abuse, improper
maintenance, normal wear, or other causes beyond the manufacturer’s control. In order to protect your ATV,
certain parts of the accessory system and/or hardware are designed to fail when the equipment is over-stressed.
Parts that are lost due to loosening and improper maintenance are not covered under warranty. This warranty
does not cover removal or reinstallation labor fees of the plow system and related components.
Peripheral products such as engines, electric motors, and actuators may carry and original manufacturer’s
warranty. Most hardware is general in nature and is easily obtained locally. Be sure to replace with minimum
metric class 8.8 specification.
Kolpin Outdoors, Inc.
Telephone: [phone]
Toll Free: (877)-956-5746
Fax Number: (800)-245-7569
www.Kolpin.com
Email: [email protected]