KStrong AFA940014 Operator's manual

HORIZONTAL ANCHORAGE LINE
USING GI WIRE ROPE
THESE INSTRUCTIONS APPLY TO THE FOLLOWING MODEL:
USER INSTRUCTION MANUAL
AFA940014
EN 795:2012 Type C
TS 16415:2013 Type C
EN ISO 80079-36:2016
EN ISO 80079-37:2016

5000 lbs.(22.2 kN)
Minimum Tensile
Strength
TECHNICAL SPECIFICATION:
Construction of Rope Maximum Span
Length of Wire Rope
System Breaking
Strength Weight Conforms to
7x19 Galvanized Steel
Wire Rope of dia 6.0mm 18.0m 22.2kN 14.390kgs ± 0.10kgs
EN 795:2012 Type C
TS 16415:2013 Type C
(for upto 2 users)
Karabiners
2. APPLICATIONS:
systems. Use the Horizontal Lifeline (HLL) where horizontal mobility and fall protection are required.
Limitations:
Horizontal Lifeline Span: The maximum horizontal lifeline span length is 60 feet (18.3 m), see Figure 1. The span length must be
reduced when clearance is limited.
Capacity: For a single span use, the maximum capacity of the Horizontal Lifeline System is two persons. The maximum weight of
each person, including tools and clothing is 140 kg.
Body Support: The KStrong Horizontal Lifeline must only be used with personal fall arrest systems incorporating a full body
harness.
ŸFall Clearance: There must be sufficient clearance below the worker to arrest a fall before striking the lower level or obstruction.
ŸFree Fall: Rig and use the personal fall arrest system such that the maximum potential free fall does not exceed government
regulatory and subsystem manufacturer's requirements.
The KStrong Horizontal Lifeline System is designed for use as an anchoring means for one or two personal fall arrest
Consider the following application limitations before using this equipment:Ÿ
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IMPORTANT:
If you have questions on the use, care, or suitability of this equipment for your application, contact KStrong.
Before using this equipment, record the product identification information in the equipment record table.
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Please read and understand the manufacturer's instructions for each component or part of the complete system. Manufacturer's instructions
must be followed for proper use, care, and maintenance of this product. These instructions must be retained and be kept available for the
worker's reference at all times. Alterations or misuse of this product, or failure to follow instructions, may result in serious injury or death.
Note: The user is advised to keep this user instructions document for the life of the product.
1. INTRODUCTION:
and portability. This product is part of a fall arrest system.
The KStrong Horizontal Lifeline System is a temporary horizontal lifeline system that retracts into a housing for easy storage
CONNECTOR CABLE
LOAD
INDICATOR
ANCHORAGE
ANCHORAGE CONNECTOR
TENSIONER
INDICATOR
O RING
AFA940014
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Swing falls occur when the anchorage point is not directly overhead. The force of
striking an object in a swing fall may cause serious injury or death. Minimize swing falls by working
as directly below the anchorage point as possible. Do not permit a swing fall if injury could occur.
Swing falls will significantly increase the clearance required when a self retracting lifeline or other
variable length connecting subsystem is used. If a swing fall situation exists in your application,
contact KStrong before proceeding. See Fig. 2.
Connecting Subsystem: Each person's connecting subsystem must limit fall arrest forces to 900
lbs. (4.0 kN) or less.
Anchorages: The KStrong Horizontal Lifeline System must be installed on anchorages having
minimum strength of 12 kN.
Environmental Hazards: Use of this equipment in areas where physical or environmental hazards are present may require
additional precautions to reduce the possibility of injury to the user or damage to the equipment. Hazards may include, but are not
limited to; high heat, caustic chemicals, corrosive environments, high voltage power lines, explosive or toxic gases, moving
machinery, or sharp edges. Contact KStrong if you have questions about using this equipment where physical or environmental
hazards exist.
Training: This equipment must be installed and used by persons trained in its correct application and use.
ŸApplicable Standards: EN 795:2012 type C & TS16415:2013 type C Refer to national standards, including local, state, and federal
(OSHA) requirements for more information on work positioning systems and associated components.
Swing Falls: Anchorage
Point
0
45
Danger
Swing Fall Hazard
Fig. 2.
3. INSPECTION:
ŸBefore Each Installation: Inspect the system components according to these or other manufacturer's instructions. System components
must be formally inspected by a competent person (other than the user) at least annually. Formal inspections should concentrate on
visible signs of deterioration or damage to the system components. Items found to be defective must be replaced. Do not use components
if inspection reveals an unsafe or defective condition. Record the results of each formal inspection in the equipment record table.
ŸInstalled Systems: An inspection of the HLL system by a competent person must be completed after the system is installed. The system
must be periodically inspected by a competent person when left installed for an extended period, and prior to each day's use. Periodic
inspections should be performed at least monthly, or more frequently when site conditions and use warrant. Inspections of installed
systems should include the inspection steps listed by the manufacturer.
4. PRECAUTIONS BEFORE:
ŸPutting into Service:
ŸEnsure strength of receiving structure is inline with the requirement to sustain the predicted impact loads.
ŸEnsure legibility of markings/labels of the product before putting into service.
ŸFall Indicator on the attachment hook must show green to show safe usage.
ŸEnsure anchor point to which retractable block is being connected complies to EN795: 2012.
ŸAll connectors used for making connections must comply with EN 362:2004.
ŸUsage:
ŸDorsal attachment of the harness must be used for making connection to the user's harness.
ŸO rings are to be used as mobile anchor for users over the length of lifeline.
ŸHarness in compliance with EN361 is the only recommended body holding device when used with retractable block.
ŸAttach the life line of to the Dorsal D-ring of the harness.
ŸInstallations:
ŸInstallation of lifeline must be done as per the information laid down in this manual.
ŸTraining:
ŸIt is important to impart training to the installer and user about the safe working of the product by an authorised/competent
person.
ŸIn case of doubt arising about the safe condition of the product, such as but not limited to damaged housing, red fall indicator
etc, device must be taken out of service.
ŸProduct is safe to use upto a maximum temperature of 50°C.
ŸAny alteration to the product or misuse of the product may directly lead to serious injury or death.
ŸIt is impertinent to get trained by authorized/ competent person for safe installation, adjustment & usage.
02

IMPORTANT:
If this equipment is subjected to the forces of a fall arrest, it must be removed from service and destroyed.
IMPORTANT: Extreme working conditions (harsh environments, prolonged use, etc.) may require increasing the frequency of inspections.
6. SYSTEM REQUIREMENTS:
ŸCompatibility of Connectors: KStrong equipment is designed for use with KStrong approved components and subsystems only.
Substitutions or replacements made with non-approved components or subsystems may jeopardize compatibility of equipment and may
effect the safety and reliability of the complete system.
ŸCompatibility: Connectors are considered to be compatible with connecting elements when they have been designed to work together in
such a way that their sizes and shapes do not cause their gate mechanisms to inadvertently open regardless of how they become oriented.
Connectors (Hooks, Karabiners, and D-rings) must be capable of supporting at least 5,000 lbs. (22.2 kN). Connectors must be compatible
with the anchorage or other system components. Do not use equipment that is not compatible. Non-compatible connectors may
unintentionally disengage. Connectors must be compatible in size, shape, and strength.
ŸConnections: Only use self-locking snap hooks and karabiners with this equipment. Only use connectors that are suitable to each
application. Ensure all connections are compatible in size, shape and strength. Do not use equipment that is not compatible. Ensure all
connectors are fully closed and locked.
KStrong connectors (Snap Hooks and Karabiners) are designed to be used only as specified in each product's user instructions.
5. PRE-USE CHECK:
STEP 1: Inspect all screws, bolts and nuts. Ensure they are securely attached and tight. Check to see if any bolts, nuts or other
parts are missing, or have been substituted or altered in any way. Inspect covers, housings, guards, etc. Ensure they are
free of cracks, dents, or other damage.
STEP 2: Inspect metal components for rust or corrosion that may affect their strength or operation.
STEP 3: Inspect the wire rope for rust, corrosion, broken wires, or other obvious faults. Inspect the synthetic rope for burnt, broken
threads, or other obvious faults. Inspect all karabiners and connectors securing the HLL assembly to ensure they are
present and properly installed. Inspect the sleeves at the end of the lifeline for damage such as cracks, dents or
distortion.
STEP 4: Inspect the impact indicator at the end of the lifeline. If the pin is broken, the system has been exposed to an impact
force. The system must not be used if the indicator is broken.
STEP 5: Pull sharply on the lifeline close to the device end to ensure that the lifeline is secured.
STEP 6: Repeat step 4 of this manual to ensure that the lifeline is under the correct tension. If not necessary, do not apply any
extra-tension on the lifeline during this operation, just make sure that the crank handle “clicks”.
STEP 7: Inspect system labels. The labels must be present and fully legible. Replace labels if missing or illegible.
ŸIf inspection reveals an unsafe or defective condition, remove the HLL from service and contact an authorized service center for
repair.
If inspection reveals an unsafe or defective condition, remove unit from service.
USER EQUIPMENT: Inspect harnesses and energy absorbing lanyards or SRL's used with the HLL system according to manufacturer's
instructions.
ŸThis equipment must be inspected according to steps listed in this manual by a competent person, other than the user, at least
annually. Record the results of each inspection in the equipment record table.
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7. OPERATION:
Personal Fall Arrest System Components: Inspect and don a full body harness according to the manufacturer's instructions. Attach
the connecting subsystem (energy absorbing lanyard or SRL) to the dorsal connection on the harness.
ŸConnecting to the HLL System: Approach the work area using the appropriate access equipment. Connect the personal fall arrest
system to the HLL. Connectors must meet all compatibility and strength requirements.
Ÿ Do not take unnecessary risks, such as jumping or reaching too far from the edge of the working surface. Do not
allow the connecting subsystem to pass under arms or between feet. To avoid inadequate clearance, do not climb above the HLL. To
avoid swing fall hazards, do not work too far from either side of the HLL.
ŸTwo Persons Connected to the HLL: When a person falls while connected to the HLL, the system will deflect. If two persons are
connected to the same HLL, and one person falls, the second person may be pulled off the working surface due to deflection. The
potential for the second person falling increases as the HLL span length increases. The use of independent HLL systems for each
person, or shorter span length, is recommended to minimize the potential of the second person falling.
Ÿ
Hazardous Situations:
WARNING:
Both ends of the lifeline must be securely attached to appropriate anchors when in use. Never attach the end of the lifeline to a harness to use it
in the manner of a winch or SRL.
WARNING:
Do not alter or intentionally misuse this equipment. Use caution when using this equipment around moving machinery, electrical and chemical
hazards, and sharp edges.
WARNING:
Consult your doctor if there is reason to doubt your fitness to absorb the impact from a fall arrest. Age and fitness can affect your ability to
withstand fall arrest forces. Pregnant women and minors must not use this system.
Ÿ The personal fall arrest system must be rigged to limit free falls to 6 ft. (1.8 m) or less when using an energy absorbing lanyard,
or such that the SRL is overhead and without slack, according to OSHA requirements.
ŸSharp Edges: Avoid working where the connecting subsystem or other system components will be in contact with, or abrade against,
unprotected sharp edges. If working around sharp edges is unavoidable, a protective cover must be used to prevent cutting of the
personal fall arrest system components.
ŸIn the Event of a Fall: The responsible party must have a rescue plan and the ability to implement a rescue. Tolerable suspension time in
a full body harness is limited, so a prompt rescue is critical.
ŸRescue: With the number of potential scenarios for a worker requiring rescue, an on- site rescue team is beneficial. The rescue team is
given the tools, both in equipment and techniques, so it can perform a successful rescue. Training should be provided on a periodic basis
to ensure rescuers proficiency.
Free Fall:
CONNECTING SUBSYSTEM:
horizontal lifeline subsystem and harness fall arrest attachment element. The connecting subsystem must limit forces applied to the horizontal
lifeline to 900 lbs. (4.0 kN) or less.
The connecting subsystem is the portion of the personal fall arrest system that is used to connect between the
NOTE: Large throat-opening snap hooks should not be connected to standard size D-rings or similar objects which will result in a load on the
gate if the hook or D-ring twists or rotates. Large throat snap hooks are designed for use on fixed structural elements such as rebar or
cross members that are not shaped in a way that can capture the gate of the hook.
ŸIn a false engagement, where features that protrude from the snap hook or Karabiner catch on the anchor, and without visual
confirmation seems to be fully engaged to the anchor point.
ŸTo each other.
ŸDirectly to webbing or rope lanyard or tie-back (unless the manufacturer's instructions for both the lanyard and connector specifically
allows such a connection).
ŸTo any object which is shaped or dimensioned such that the snap hook or karabiners will not close and lock, or that roll-out could
occur.
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8. OPERATION AND USE:
System Installation:
the system, the end anchorages must be located at a height which will limit the free fall to 6 ft. (1.8 m). When using a self retracting lifeline
(SRL) to connect to the system, the end anchorages must be located above the user. The SRL, when fully retracted, must be above the
harness attachment level. The horizontal lifeline system should be positioned at a level that will minimize free fall while allowing ease of
use. The horizontal lifeline should be
positioned near the work location to minimize
swing fall hazards. The connecting
subsystem length should be kept as short as
possible to reduce the potential free fall and
required clear ance distanc e. Both
anc hor age s m u st b e i nst all ed a t
approximately the same elevation, so that the
horizontal lifeline system is not sloped more
than 15°.
Fig. A shows typical horizontal lifeline system installations. When using an energy absorbing lanyard to connect to
CONNECTOR
TENSIONER
INDICATOR
PUSH PIN
Fig. A
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AFA940014
AFA940014

Note
clearance below the system, which could result in serious injury or death.
- Anchorages must be rigid. Large deformations of the anchorage will affect system performance, and may increase the required fall
10. ANCHORAGE STRENGTH:
horizontal lifeline.
Structural anchorage points must be rigid, and capable of supporting at least 12 kN along the axis of the
11. LIMITATIONS:
ŸThe product shall only be used by a person trained and a competent in its safe use.
ŸThe product shall not be used outside its limitation for only purpose other than for which it is intended.
12. REPAIR: If the product becomes damaged, it will NOT provide the optimum level of protection, and therefore should be immediately
either replaced or repaired. Never use the damaged product. Repair is permitted, provided that it is either done by the manufacturer or a
competent repair centre or individual approved by the manufacturer.
Ÿ No on-site repair of equipment unless explicitly permitted by the manufacturer.
13. WITHDRAW FORM USE: : When no longer required, the HLL system should be removed from the job site. To slacken the HLL, connect the
crank to the tensioner shaft and rotate clockwise for about 20°, press the Push pin simultaneously and allow the crank to rotate
counterclockwise. Disconnect the HLL system from the anchorages. Retract the lifeline back into the housing by connecting the crank handle
more likely to the winch shaft and rotate counterclockwise. Ensure there are no knots or kinks in the lifeline as you retract it.
ŸTRAINING: It is the responsibility of all users of this equipment to understand these instructions, and are trained in the correct
installation, use, and maintenance of this equipment. These individuals must be aware of the consequences of improper installation
or use of this equipment. This user manual is not a substitute for a comprehensive training program. Training must be provided on a
periodic basis to ensure proficiency of the users.
Tensioner
Anchor Point handle
9. HOW TO INSTALL:
Determine the locations of the end anchorages and evaluate their strengths in accordance to manufacturer's instructions. Determine the span
length and evaluate the required clearance.
Press on the Push pin on top of the
housing and hold it down to pay out the
required amount of lifeline by pulling out
the line.
Now Connect the lifeline housing to a
suitable anchorage point.
Reel out the wire rope by rotating the
handle in clockwise direction.
STEP 1
STEP 4
STEP 2
STEP 5
STEP 3
STEP 6
Connect the crank handle to the
tensioner shaft and remove excess slack
by rotating clockwise. The lifeline must
be tensioned until a red washer is freely
moving.
AFA940014 is ready to use. After use, rotate the handle in anti-
clockwise direction to retrieve the wire.
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14. CLEANING AND MAINTENANCE:
Cleaning of soil & dirt with cloth Must be done at a safe area to aroid accumulation of static charge.
In case of any doubt arising about the safe condition of the product such as crack in the housing or any other metal part, hindered
retractions, delayed / early locking fall indicator showing red mark, in such cases immediately remove from service & send it to authorized
0
repair center. Product is safe to use up to maximum temperature of 50 C.
Maximum surface temperature of the device is 40°C.
Cleaning and maintenance shall be conducted in non- hazardous area.
Maximum surface temperature of the device is 40°C.
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Note-
service.
If the lifeline contacts acids, remove unit from service and wash with water and mild soap solution. Inspect unit before returning to
15. MAINTENANCE, SERVICING, STORAGE:
ŸPeriodically clean the exterior of the unit with water and mild soap solution. Position the unit so excess water can drain out. Clean labels
as required. Wipe off hardware with a clean, dry cloth.
ŸClean the lifeline with water and mild soap solution. Rinse and thoroughly air dry. Do not force dry with heat. An excessive buildup of dirt,
paint, etc., may prevent the lifeline from fully retracting.
ŸLifeline replacement and additional maintenance and servicing procedures must be completed by an authorized service center. Do not
lubricate any parts. Do not disassemble the unit.
ŸClean and store body support and associated system components according to manufacturer's instructions.
ŸStore the unit in a cool, dry, clean environment, out of direct sunlight. Avoid areas where chemical vapors may exist. Inspect the unit after
extended storage.
ŸUSER EQUIPMENT: Maintain, service, and store each piece of user equipment according to its manufacturer's instructions.
16. WARNING:
ŸDO NOT ALTER OR MISUSE THE EQUIPMENT.
Ÿ
ŸFailure to understand and comply with safety regulations may result in serious injury or death. Regulations included herein are not all
inclusive, are for reference only, and are not intended to replace a Competent Person's judgment or knowledge of federal or state
standards.
ŸUse of equipment in unintended applications may result in serious injury or death.
Any alteration & misuse of the product can lead to serious injury or death.
WARNING:
Both ends of the lifeline must be securely attached to appropriate anchors when in use. Never attach the end of the lifeline to a harness to use it
in the manner of a winch or SRL.
07

KStrong Inc. 150 N. Radnor Chester Road
Suite F200 Radnor,
Pennsylvania 19087 United States
Model: AFA940014
Mfg. Dt.: XXXXXX
UID: XXXXXXXXXXXX
QRCODE
EN 795:2012 Type C &
TS16415:2013 Type C (for 2 users)
EN ISO 80079-36:2016
EN ISO 80079-37:2016
KStrong.com Made In India
LABEL
08

LIFESPAN: The estimated product Lifespan is 10 years from the date of manufacture. The following factors can reduce the Lifespan of the product: intense use,
contact with chemical substances, specially aggressive environments, extreme temperature exposure, UV exposure, abrasions, cuts, violent impacts, bad use
or maintenance.
DISCLAIMER: Prior to use, the end user must read and understand the manufacturer's instructions supplied with this product at the time of shipment and seek
training from their employer's trained personnel on the proper usage of the product. Manufacturer is not liable or responsible for any loss, damage or injury
caused or incurred by any person on grounds of improper usage or installation of this product.
Periodic examination
next due date
Product
Model & type/Identification
Trade Name
Address
Identification number
Manufacturer
Tel, email into use
Year of manufacture
Purchase Date
Date first put into use
Other relevant information (eg. document number)
PERIODIC EXAMINATION AND REPAIR HISTORY
Date Name and signature
of competent person
Reason for entry
(periodic examination
or repair)
Defects noted, repairs
relevant information
carried out and other
EQUIPMENT RECORD
09

10

Certification Body :
SATRA Technology Europe Ltd, Bracetown Business Park, Clonee, Dublin D15 YN2P Ireland (Notified Body 2777)
For EU Declaration, please visit https://kstrong.com/asia/eu-declaration-form/
AKS/ /030821/V1AFA940014
www.kstrong.com
USA South America ASIA
KStrong Inc.
150 N. Radnor Chester Road Suite F200
Radnor, Pennsylvania 19087 United States
Contact Email: [email protected]