KStrong Brute Series Operator's manual

THESE INSTRUCTIONS APPLY TO THE FOLLOWING MODEL:
BRUTE SHARP EDGE
RETRACTABLE FALL ARRESTERS
USER INSTRUCTION MANUAL
AFS510003.5SE, AFS510006SE, AFS510010SE, AFS510015SE,
AFS510020SE, AFS550003.5SE and AFS550006SE
EN 360:2002
VG11 RFU # 11.060

1. INTRODUCTION: The Sharp Edge Retractable Fall Arrester for horizontal usage is classed as a Personal Protective Equipment (PPE) by
the European PPE Regulation (EU) 2016/425 and has been shown to comply with this Regulation through the Harmonized European
Standard EN 360:2002 & VG11 RFU # 11.060
These Retractable Fall Arresters for horizontal usage is designed to minimise the risk of/provide protection against the danger of falling from
heights. However, always remember that no item of PPE can provide full protection and care must always be taken while carrying
out the risk related activity.
2. PERFORMANCE AND LIMITATIONS OF USE:
The equipment has been tested in accordance with EN 360:2002 & as per VG11 RFU # 11.060 and has achieved the following performance
levels:
EN 360:2002 test Result/Comment
AS PER VG11 RFU # 11.060 Result/Comment
Clause 4.1
Design & Ergonomics
Clause 4.2
Materials & Construction
Clause 4.3
Locking after Conditioning (EN 364:1993)
Clause 4.4
Static Strength (EN 364:1993)
Clause 4.5
Dynamic Performance (EN 364:1993)
Clause 4.7
Corrosion Resistance (EN 364:1993)
Achieves required performance as stated in EN 360:2002 (PASS).
Lanyard free from sharp or excessively abrasive surface (PASS).
Lanyard end terminated with a loop, for connection to harness and fall arrest system (PASS).
Lanyard meets static strength requirement (PASS).
After conditioning, it locks & remains locked until released with 5 kg Max. (PASS)
12kN sustained for 3 minutes without release (Wire) (PASS).
15kN sustained for 3 minutes without release (Webbing) (PASS).
When tested with the test mass of 100 kg,
The Arrest force <6.00 kN, Arrest distance <2.00 m (PASS).
Corrosion test in accordance with ISO 9227:1990-24 hours (PASS).
No unnecessary features which add significantly to overall mass ( Pass).
1. Dynamic Performance :
a. Perpendicular to the edge
b. Lateral offset of 1.5 mtr
2. Dynamic Strength
a. Perpendicular to the edge
b. Lateral offset of 1.5 mtr
3. Static Strength after each
Dynamic Strength test
100 Kg mass held
_
Breaking force <6kN
Breaking distance less than 2 mtr
100 Kg mass held
f=3kN (Cable) 4.5 kN (Textile) 3 mints
Please read and understand the manufacturer's instructions for each component or part of the complete system. Manufacturer's instructions
must be followed for proper use, care, and maintenance of this product. These instructions must be retained and be kept available for the user's
reference at all times. Alterations or misuse of this product, or failure to follow instructions, may result in serious injury or death.
Note: The user is advised to keep this user instructions document for the life of the product.
01

3. POSSIBLE USAGE :The Sharp Edge Retractable Fall Arrester can be used as a part of a fall arrest system or as a part of a restraint system.
If using as a part of fall arrest system, a suitable anchor point (above the user’s head, at least 12kN) shall be used. Attachments to the anchor
points and o
condition.
Ÿ Material of the Lanyard-
for wire rope block - 4.8mm Galvanized steel wire.
for webbing block - 25mm polyester textile webbing.
4. HOW TO USE
Follow Step 1 to Step 2 to use this equipment.
5. ADVICE & INFORMATION :
ŸThe Retractable Fall Arrester should be the personnel property of the user.
ŸEnsure that the Retractable Fall Arrester is compatible with other items when assembled into a system.
ŸUsage with other un-compatible items may be dangerous & hazardous as the safe function of one item may be affected or interferes with
the safe function of another.
ŸThe user should carry out a pre-use check of the Retractable Fall Arrester, to ensure that it is in a serviceable condition and operates
correctly before it is used.
ŸThe pre-use check shall involve checking of any wear or abrasion on wire ropes/webbing and sign of corrosion, if any, on metal parts or
any breakage of the casing.
ŸWithdraw from use immediately if there is any doubt about its safe condition or if it has already arrested a fall, the equipment shall not be
used again until confirmed in writing by a competent person that it is acceptable to do so.
ŸEnsure that the strength of the anchor device is greater than 12kN.
ŸUse Carabiner conforming to EN 362 for connecting to the anchor points.
ŸIt is advisable to use the dorsal attachment D-Ring of the harness for connection to the Retractable Fall Arrester.
ŸHowever if it is not possible for any reason, the chest attachment element may also be used.
ŸIt is essential to verify that a minimum 4ms height of free space is available below the user's feet & the ground level at the work place, so
that in case of a fall, there will be no collision with the ground or other obstacle in the fall path.
ŸFollowing conditions may be hazardous & may affect the performance of Retractable Fall Arrester:-
ŸExtreme temperature
ŸTrailing or looping of Lanyards over sharp edges.
ŸExtreme acidic or basic environments.
ŸAbrasive or sharp edge structures which can damage the equipment.
ŸPendulum falls.
ŸEnsure that manufacturer’s packing is used during transportation to prevent damage. In case original packing is not available, use
polybag which is sealed to prevent moisture.
ŸIt is essential for the safety of the user that if the product is resold outside the original country of destination, the reseller shall provide
instruction for use, for maintenance, for periodic examination and for repair in the language of the country in which product is to be used.
I. Additional information as per VG 11
a. It is possible to use a horizontal retractable type fall arrester over an edge type A
b. It is recommended to avoid the loading of the retractable type fall arrester over edges.
ther equipment shall be made using oval Karabiners to EN362. The equipment is to be used specifically in vertical as well as
horizontal
Step 1 : Connect the anchorage eye of Retractable Block to a suitable anchorage point
situated either above the user's head or in horizontal direction using carabiners
(EN 362) & ensure carabiners are locked.
Step 2: Now Connect the hook at attachment end of Retractable to the dorsal attachment
of your full body harness. User is now safe to move in normal speed.
In the event of a fall, Retractable block locks and also minimizes the impact forces
on the body of user, both in vertical and horizontal direction.
ŸThis is advised that annual inspection should be done by competent person & if any discrepancy is found in product, service will be done
at authorized service center only.
* This Block can also
be used in horizontal
direction.
02

II. Additional information as per VG 11
a. The retractable type fall arrester was tested for horizontal use and a drop over a Type A edge has been successfully tested.
Type A edge definition: A steel edge with a radius of r = 0.5 mm and without burrs was used for the test. Due to this test, the equipment
may be used over similar edges, as can be found e.g. at rolled steel profiles, at wooden beams or at a clad, rounded roof parapet.
However, the following shall be considered when the equipment is used in a horizontal or transverse arrangement and a risk of a fall
from a height over an edge exists:
1. If the risk assessment carried out before the start of the work shows that the edge is very “cutting” and / or “not free of burrs”” (such as in
case of an unclad roof parapet, a rusty steel girder or a concrete edge)
- relevant measures shall be taken before the start of the work to prevent a drop over the edge or, before the start of work, an
edge protection shall be mounted or
- the manufacturer shall be contacted.
2. The anchor point should only be situated at the same height as the edge at which a fall might occur or above the edge.
3. Allow adequate clearance of minimum 4 meters below, in order to avoid collision with the adjacent structures or the ground in the event
of a fall.
4. To attenuate a drop ending in a pendulum movement, the working area or lateral movements to both sides of the centre axis shall be
limited to a maximum of 1.50 m. In other cases, no individual anchor points, but, eg., type C or type D anchor devices in accordance
with EN 795:2012 shall be used.
a. The Retractable Fall Arrester Block can also be used with Type C anchor device.
b. The deflection of the anchor device shall be taken into account when determining the clearance required below the feet of the
user. To that effect, the indications specified in the instructions for use of the anchor device shall be considered.
c. Care must be taken to avoid collision with any obstruction in the event of a fall.
d. It is advised that, for the event of a fall over the edge, special pre-planned rescue measures must be taken under the guidance
of a well-trained and competent personnel.
6. INSTRUCTION FOR MAINTENANCE :
ŸIn case of minor soiling, wipe the equipment with cotton cloth or soft brush. Do not use any abrasive material. For intensive cleaning
0 0
wash in water at a temperature between 25 C to 50 C using a neutral detergent. It should be allowed to dry by itself and be kept away
from open fire or any other source of heat, Avoid direct sunlight.
ŸStore in cool dry place, preferably away from moisture, direct sunlight, extra acidic or basic conditions & sharp edges.
7. WARNING :
ŸEnsure the medical condition of the user does not affect his safety in normal and emergency use.
ŸThe Retractable Fall Arrester shall only be used by a person trained and competent in its safe use.
ŸA rescue plan shall be in place to deal with any emergencies that could arise during the work.
ŸDo not make any alterations or additions to the Retractable Fall Arrester without the manufacturer’s prior written consent and that any
repair shall only be carried out by personnel trained by the manufacturer & duly authorized by him.
ŸThe Retractable Fall Arrester shall not be used out side its limitation, or for any purpose other than that for which it is intended.
03

o
50 C
o
-30 C
o
122 F
o
-22 F
Min 12kN
EN 795
o
40 max
r>0.5mm
(iii)
(i)
(iv)
(v)
(vi)
(vii)
Label
MARKING EXPLANATION (iv) Product Ref. No.
(v) Wire Rope Length
Retractable Fall Arrester is marked with :
(vi) UID for traceability
(i) The ‘CE’ mark showing that the product
(vii) Month& Year of Manufacture
meets the requirements of the PPE
Regulation (EU)2016/425
(ii) Identification of the manufacturer
(iii) Type of product
r>0.5mm
*100Kg max.
o
50 C
o
-30 C
o
122 F
o
-22 F
Use between temperature range of
o o
-30 C to+ 50 C.
To be used by a person weighing not more
than 140kg in vertical direction & 100kg in
horizontal direction.
Do not attempt repair unless trained by the
manufacturer.
It can also used for horizontal usage at 100kg.
It can be used on the sharp edges having
radius >_ 0.5mm
Read the Instructions before use.
Min 12kN
EN 795
o
40 max
Keep away from sunlight or heavy rains.
Ensure that the anchorage point has strength
of min 12kN.
Ensure that the max angle between the vertical
& the lanyard is 40°.
Block cannot be used where the Anchorage
point is at foot level.
Once the Webbing has been reeled out, do not
leave It suddenly to retract inside on its own, let
it go inside gradually by guiding it slowly
inside.
Connect the lanyard to the Dorsal attachment
element of your harness.
INFORMATION GIVEN ON LABEL :-
(ii)
SHARP EDGE series
04

o
50 C
o
-30 C
o
122 F
o
-22 F
o
40 max
Min 12kN
EN 795
r>0.5mm
SHARP EDGE series
o
40 max
Min 12kN
EN 795
o
50 C
o
-30 C
o
122 F
o
-22 F
r>0.5mm
05
SHARP EDGE series
WEBBING

06
SHARP EDGE series
o
50 C
o
-30 C
o
122 F
o
-22 F
o
40 max
Min 12kN
EN 795
r>0.5mm
o
40 max
Min 12kN
EN 795
o
50 C
o
-30 C
o
122 F
o
-22 F
r>0.5mm
SHARP EDGE series
WEBBING

AKS/AFS510006SE/160721/V1
Certification Body :
SATRA Technology Europe Ltd, Bracetown Business Park, Clonee, Dublin D15 YN2P Ireland (Notified Body 2777)
Ongoing Assessment Body:
SGS Fimko Oy, Takomotie 8, FI-00380 Helsinki, Finland (Notified Body 0598)
LIFESPAN: The estimated product Lifespan is 10 years from the date of manufacture. The following factors can reduce the Lifespan of the product:
intense use, contact with chemical substances, specially aggressive environments, extreme temperature exposure, UV exposure, abrasions, cuts,
violent impacts, bad use or maintenance.
DISCLAIMER: Prior to use, the end user must read and understand the manufacturer's instructions supplied with this product at the time of
shipment and seek training from their employer's trained personnel on the proper usage of the product. Manufacturer is not liable or responsible for
any loss, damage or injury caused or incurred by any person on grounds of improper usage or installation of this product.
Periodic examination
next due date
Product
Model & type/Identification
Trade Name
Address
Identification number
Manufacturer
Tel, email into use
Year of manufacture
Purchase Date
Date first put into use
Other relevant information (eg. document number)
PERIODIC EXAMINATION AND REPAIR HISTORY
Date Name and signature
of competent person
Reason for entry
(periodic examination
or repair)
Defects noted, repairs
relevant information
carried out and other
EQUIPMENT RECORD
www.kstrong.com
USA South America ASIA
KStrong Inc.
150 N. Radnor Chester Road Suite F200
Radnor, Pennsylvania 19087 United States
Contact number : 1-833-KSTRONG
Contact Email: [email protected]
For EU Declaration, please visit https://kstrong.com/asia/eu-declaration-form/