KStrong USCLC Series User manual

THESE INSTRUCTIONS APPLY TO THE FOLLOWING MODEL:
FIXED LIFELINE SYSTEMS
INSTALLATION GUIDE
USCLCXXX (XXX denotes Length)

If there are any questions or queries about installation, usage, inspection or maintenance our team would be Happy to Help. You may please contact
us at [email protected]
Disclaimer: Illustrations may be changed without notice.All dimensions and specifications are approximate and drawings not to scale.
Warning: The products enumerated in this instruction manual are a part of personal protective, work support, or rescue system.The user must read
and follows the manufacturer's instructions for each component of the system. This manual contains information that is important to the user's safety
and should be kept in a safe place for future reference as needed. Please contact KStrong for any questions regarding the use of this equipment. Fall
arrest systems and equipment are lifesaving products and are designed to reduce the potential of serious injury in the event of a fall. However, in the
event of a fall, the user may experience a force on their body. In case there is a doubt about the user's ability to utilize this product, the user must
consult a physician. Pregnant women and minors are not considered fit for the use of this equipment..
Please read and understand the manufacturer's instructions for each component or part of the complete system. Manufacturer's instructions
must be followed for proper use, care, and maintenance of this product. These instructions must be retained and be kept available for the
user's reference at all times.Alterations or misuse of this product, or failure to follow instructions, may result in serious injury or death.
Note: The user is advised to keep this user instructions document for the life of the product.
01

Intermediate
•Recommended Installation- Every 32.8 ft. (10m)
•Material: Stainless Steel 316
Ref. UFF511500
Shock Absorber
Ref. UFF512000
•Material: Stainless Steel 316
•Limits the impact of force in the
event of fall to less than 6 kN
•Construction: 7x19
•Material: Stainless Steel 316
•Diameter: ø0.31 in. (8mm)
Wire Rope (Cable Wire)
Ref. UFF518XXX (Where XXX is the Length of
the wire rope in feet)
Wire Rope Cap
•Material: Aluminum Alloy
Ref. UFF513100
Inspection Plate
Ref. UFF115100
Mounting Bracket*
Ref. UFF511000
•Material: Stainless Steel 316
•Complies with EN 795 Type A
•Breaking Strength > 23 kN
Wire Crimping Assembly
•Material of Rope Grab: Stainless Steel
316
•Material of Carabiner: Alloy Steel
•Anti inversion mechanism
Rope Grab
Ref. UFG602050
•Thimble: Qty - 1 no. Material:
Stainless Steel 316
•U - Bolts: Qty - 2 nos. Material:
Stainless Steel 316
Set of 2 U-Bolts & 1 Thimble
Ref. UFF513000
Tensioner
Ref. UFF514000
•Regulates tensioning of the cable.
Equipped with a Tension Indicator
•Material: Stainless Steel 316.
•Quantity: 1 nos.
2. VERTICAL LIFE LINE SYSTEM
Ref: USCLCXXX (XXX denotes Length)
02
Extension Arm (Finish-ED Coating Black) - Ref.: AFF516000
Optional

CABLE TERMINATION
Ref: USCLCXXX (XXX denotes Length)
•A suitable cable termination may be selected according to the
site condition, u-bolts and thimbles are only allowed at bottom
termination according to EN353.1:2014
STEP 1: CABLE TERMINATION
03
U bolt & Thimbles
UFF513000
•
•Next, fasten the stainless steel U bolts (Part of Ref UFF513000)
approximately 2 in. (50mm) apart.
STEP 2: U BOLT & THIMBLE
•If it is necessary to cut the cable, insert aluminum cap in the free
end of wire rope and crimp it.
•If the cable is in excess make a loop and tie the loop with cable ties.
Loop the Cable across the thimble and ensure at least 11.81 in.
(300mm) of the cable is overlapping.
2 in. (50mm)

INTERMEDIATE & TENSIONER
Ref: USCLCXXX (XXX denotes Length)
The intermediates reduces large deflections in the cable due to wind pressure.
•Place fisher plate of the Intermediate on the back of ladder rung.
Fasten the Intermediate Plate with the fisher plate with help of
given fasteners. Ensure that the cable is in between the two arms
of intermediate. It is recommended to install an Intermediate at an
•Next, fasten the stainless steel U bolts (part of Ref UFF513000)
approximately 2 in. (50mm) apart.
•Loop the Cable across the thimble and ensure at least 11.81 in. (300mm)
of the cable is overlapping.
•If the cable is in excess make a loop and tie the loop with cable ties.
•If it is necessary to cut the cable, insert aluminum cap in the free
end of wire rope and crimp it.
•Fix the thimble (part of Ref UFF513000) to the eye of the tensioner
by the given fastener.
•Insert the stainless steel locking pin so as to pass through the eye
of the tensioner and the mounting brackets.
•Insert a steel rod in the housing of the tensioner and rotate the
tensioner in anti clockwise direction.
•Tighten both the chuck nuts.
•Insert the pin ring in the locking pin to lock it.
FIX THE TENSIONER TO THE WIRE ROPE:
•Insert the eye of tensioner to the mounting bracket at the lower
ladder rung.
•Open the threads of extension rod of the tensioner from both ends.
Ensure that 75% of the thread is open.
•The Tensioner is installed at the lower end of the system.
•Rotate it until reasonable tension is achieved in the cable and the
tension indicator disc is free to rotate.
PROVIDING TENSION TO THE WIRE ROPE:
•Open both the chuck nuts and hold the tensioner eye.
STEP 3: INSTALLATION OF THE INTERMEDIATE: Ref. UFF511500
STEP 4: INSTALLATION OF THE TENSIONER: REF UFF514000
04
interval of every 32.8 ft. (10m) length of the Cable.

SHOCK ABSORBER & CABLE TERMINATION
Ref: USCLCXXX (XXX denotes Length)
STEP 6: CABLE TERMINATION
•A suitable cable termination may be selected according to the
site condition, u-bolts and thimbles are only allowed at bottom
termination according to EN 353.1:2014
•Ensure that the energy absorber is fitted with red arrow
on label pointing down wards.
•Connect the shock absorber to top mounting bracket by
inserting the fastener and the nylon spacer so as to pass
through mounting bracket and eye of energy absorber.
•Connect the end extremity to energy absorber by
inserting fastener through eye of energy absorber.
•The spacer ensure the correct position of energy
absorber.
STEP 5: INSTALLATION OF SHOCK ABSORBER
05

EXTENSION ARM
Ref: USCLCXXX (XXX denotes Length)
ADDRESS
PRODUCT
CODE
INSTALLATION DATE
LENGTH
INSPECTION REPORT
/ /
MTRS.
Date : / /
BATCH NO. YEAR OF MANUFACTURE :
REVALIDATION DUE ON
FollowThe Simple Steps For Easy Installation-top Rung
If the System has been provided with the Extension Arm, this shall be
installed in place of Upper Mounting Bracket as in step:
STEP 7: INSTALLATION OF THE EXTENSION ARM: Ref. UFF516000
•Insert the given U- bolts through the rung in to the fisher plate.
Tighten the nuts of the U-bolts
•Repeat the exercise for the Second Rung from the top.
•On the third rung of the ladder, from the top Insert the given U-bolt
through the ladder rung in to the slot so as to pass through the
extension arm tighten the nuts of the U-Bolt.
•The Extension Arm is provided pre-installed with the Mounting
Bracket for the Upper end of the system.
•Hold the extension arm against the upper last three rungs of the
ladder.
•Hold the fisher plate in front of the extension arm.
STEP 8: LABEL UFF115100
•The Label is fixed to the lower most rung of the ladder using
cable ties.
06

FALL ARRESTER
Ref: USCLCXXX (XXX denotes Length)
A/2
A/2
RECOMMENDED PPE
STEP 10: CONNECT THE HARNESS TO THE ROPE GRAB
•Connect the Rope Grab to the front attachment point of the full
body harness with the help of the carabiner of the connecting
lanyard.
•Check the harness that all the straps are connected and buckles
are secured and the harness has been adjusted to give it a snug
fit.
•Ensure that the gate of the carabiner is closed and locked
properly.
Connect Rope Grab to the Cable following the given simple
steps:
STEP 9: INSTALLATION OF THE ROPE GRAB:
Ref. UFG602050
•Hold the Rope Grab as shown in the figure.
•Ensure the arrow on Rope Grab points up wards.
•Insert the carabiner of the shock absorbing lanyard UFG602050
in the eye of the Rope Grab.
•Push the Rope Grab through the cable and rotate it counter
clockwise.
•Connect the other end of the shock absorbing lanyard to the
harness of the user by the other carabiner.
07

•Checking the Receiving Structure
•Check for wear and tear in all components or unusual bending or deformation.
•Do not use the system if receiving structure is found weak.
•Check the lock nuts of tensioner.
•Check any sag in the system.
•Check the proper working and condition of PPE.
•Checking the System
•Checking the Cable
•Post Installation Inspection
•On site testing of the receiving structure may be provided at an extra cost.
•Pre Use-check Guidelines
•It is mandatory for the Site Inspector/ Supervisor and the actual users of the system to perform a thorough check of the same before
carrying out work. KStrong conducts a brief training of all concerned personnel on the subject of Pre-Use Inspection of the System as
per a defined guideline after the system has been installed by KStrong personnel.
•Once installed, it is important to inspect the complete line by moving the entire length of life line.
•Check any deployment in the shock absorber.
•Clean the system from dust/dirt. Check for any mechanical defects.
•Check for any modifications done by the user.
•Check for any missing component.
•Check for any damages that may have been caused due to welding while maintenance of other equipment.
•Check the Identification Plate. The system needs to be put out of service if the label is not legible or missing.
•See that there is sufficient tension on the cable by checking the tension indicator in the shock absorber.
•Check the condition of the cable. Wear hand gloves and check the wire from all sides. Check for broken strands or any deformity in the
cable. Report if strands are found broken.
3. PRE-USE CHECKS
Checks and Precautions
08

4. PRECAUTIONS WHILE USING
Precautions While Using The System
•The Following Points of Precautions Needs to Be
Considered for Safe Use of the Fixed Line Systems
•Do not make any alterations or additions to the equipment
without the manufacturer's prior written consent and that
any repair shall only be carried out by personnel trained by
the manufacturer & duly authorized by him.
•It should be the personal property of its user.
•Always work in a pair to ensure that in an event of a fall
your partner may help in rescue
•Never disengage the fall arresting lanyard from the life line
while working at height.
•Only certified KStrong full body harness with proper
attachment anchorage points should be worn while using
KStrong Fixed Line Systems.
•Do not alter or misuse this equipment. Always take an
advice from KStrong personnel while using this equipment
in combination with components or subsystems other than
those described in this manual. Usage of certain
component/sub system may interfere with the proper
functioning of this equipment and the system may not
deliver the working as per its intended use. In such case
KStrong may not be held responsible for any malfunction.
•The lifelines must be kept free from dust, grease etc., by
periodic cleaning. The system can be cleaned by a soft dry
cloth.
•Ensure the Medical condition of the user does not affect
his safety in normal and emergency use.
•A rescue plan shall be in place to deal with any
emergencies that could arise during the work.
•The equipment shall not be used out side its limitation, or
for any purpose other than that for which it is intended.
•It is important to check before use, any dangers that may
arise by the use of combinations of items of the equipment
in which the safe function of any one item is affected by or
interferes with the safe function of another
•The life line is for the purpose of fall protection while
working at height. A back up fall arrest system is required
when transitioning on and off the life line system .
.
•The equipment shall only be used by a person trained and
competent in its safe use.
•Ensure that the equipment is compatible with other items
when assembled into a system.
•Hazards existing in immediate environment may require
additional precautions to limit the possibility of injury to the
user or damage to the equipment. Hazards may include
but are not limited to, extreme temperatures, caustic
chemicals, corrosive environments, high voltage power
lines, explosive or toxic gases, moving machinery, sharp
edges, high velocity winds Etc. Do not expose the
equipment to any hazard for which it is not designed to
withstand. Consult the manufacturer if in doubt. •It is essential for the safety of the user that if the product is
re-sold outside the original country of destination the
reseller shall provide instructions for use, maintenance,
periodic examination and for repair in the language of the
country in which the product is to be used.
•Rescue Plan
•Avoid using grease to lubricate the system. If any fall is
reported put the system out of use. Contact the
manufacturer for repairs and re-validation.
•It is mandatory to ensure that the user shall have a rescue
plan and means to execute it while using this equipment.
The rescue plan needs to be project specific. The
employees must be trained in self-rescue or alternative
means shall be provided for prompt rescue in an event of a
fall.
•It is essential to verify free space required beneath the
user at work place before each occasion of use so that in
case of a fall there will be no collision with ground or other
obstacle in the fall path.
•Carry out a pre-use check of the connectors, to ensure
that it is in a serviceable condition and operates correctly
before it is used. connectors should not have any cracks,
deformation, damages or rusts and gate , lock should be
moved freely.
•Hazards
WARNINGS:
•Ensure that the anchor is installed directly above the
user's head.
•Full body harness is the only acceptable body holding
devices that can be used in a fall arrest system.
5.
Introducing KStrong Compass™, the fall protection industry’s first “free at your fingertips”
mobile application for fall protection equipment asset management. KStrong Compass™ is a
cloud-based software app which relieves the user from a mountain of paper records. The unique
AIR system (Automated Inspection Reminder system) reminds a user of a pending competent
person inspection that is required to minimize accidents that may happen due to equipment that
has not been properly inspected.
The KStrong Compass™ user management system allows equipment to be issued to
individuals, thus ensuring accountability towards the upkeep of the equipment. The mobile app
provides each user vital information on inspection and periodic maintenance needs and helps in
increasing the life of the equipment. Using KStrong Compass™ is a wise decision to cut down
costs on PPE.
09
KStrong Compass™ App

6. TOOLS
RING SPANNER DOUBLE END SPANNER SOCKET SET
CRIMPING PLIERTENSIONER TIGHTENING TOOL BOLT CUTTER ALLEN KEY
MACHINES
CORDLESS DRILL MACHINE HAMMER DRILL MACHINE CORDLESS IMPACT WRINCH
HYDRA JAWS
LIFELINE TESTING
SWAGING TOOL HYDRAULIC CRIMPING HEAD POWER BIRD RIVETING MACHINE
ANCHORS
10

MEASURING TOOLS
TAPE DETECTOR DIGITAL TORQUE WRENCH DISTANCE METER LASER TOOL VERNIER
CONSUMABLES, MISCELLANEOUS TOOLS
DUST PUMP HOT AIR GUN SETTING TOOL PAINT BRUSH DRILL BIT
IMPACT
DRILL
HOLE SAW CUTTER
BLOWER CHEMICAL APPLICATOR
Hex Bolt
Wrench Size
Socket Size
6 8 10 12 16
10 13 16 19 24
10 13 16 19 24
Allen Bolt Size
Allen Key Size
Allen Grub Screw Key Size
6 8 10 12
4 6 8 10
3 4 5 6
Bolt size
Recommended Torque:
6 mm
CHART
8 mm 10 mm 12 mm 14 mm 16 mm
125 Nm
80 Nm50 Nm
29 Nm
22 Nm
9 Nm
WRENCH SIZE
ALLEN KEY SIZE
7. TORQUE CHART
11

DISCLAIMER: Prior to use, the end user must read and understand the manufacturer's instructions supplied with this product at the time of
shipment and seek training from their employer's trained personnel on the proper usage of the product. Manufacturer is not liable or responsible
for any loss, damage or injury caused or incurred by any person on grounds of improper usage or installation of this product.
LIFESPAN: The estimated product Lifespan is 10 years from the date of manufacture. The following factors can reduce the Lifespan of the
product: intense use, contact with chemical substances, specially aggressive environments, extreme temperature exposure, UV exposure,
abrasions, cuts, violent impacts, bad use or maintenance.
Periodic examination
next due date
Product
Model & type/Identification
Trade Name
Address
Identification number
Manufacturer
Tel, email into use
Year of manufacture
Purchase Date
Date first put into use
Other relevant information (eg. document number)
PERIODIC EXAMINATION AND REPAIR HISTORY
Date Name and signature
of competent person
Reason for entry
(periodic examination
or repair)
Defects noted, repairs
relevant information
carried out and other
EQUIPMENT RECORD
12

210618-V1
www.kstrong.com
USA South America ASIA
150 N. Radnor Chester Road Suite F200
Radnor, Pennsylvania 19087 United States
Contact number: 1-833-KSTRONG
KStrong Inc.