KStrong USCLC Series User manual

THESE INSTRUCTIONS APPLY TO THE FOLLOWING MODEL:
FIXED LIFELINE SYSTEMS
INSTALLATION GUIDE
USCLCXXX (XXX denotes Length)

If there are any questions or queries about installation, usage, inspection or maintenance our team would be Happy to Help. You may please contact
us at [email protected]
Disclaimer: Illustrations may be changed without notice.All dimensions and specifications are approximate and drawings not to scale.
Warning: The products enumerated in this instruction manual are a part of personal protective, work support, or rescue system.The user must read
and follows the manufacturer's instructions for each component of the system. This manual contains information that is important to the user's safety
and should be kept in a safe place for future reference as needed. Please contact KStrong for any questions regarding the use of this equipment. Fall
arrest systems and equipment are lifesaving products and are designed to reduce the potential of serious injury in the event of a fall. However, in the
event of a fall, the user may experience a force on their body. In case there is a doubt about the user's ability to utilize this product, the user must
consult a physician. Pregnant women and minors are not considered fit for the use of this equipment..
Please read and understand the manufacturer's instructions for each component or part of the complete system. Manufacturer's instructions
must be followed for proper use, care, and maintenance of this product. These instructions must be retained and be kept available for the
user's reference at all times.Alterations or misuse of this product, or failure to follow instructions, may result in serious injury or death.
Note: The user is advised to keep this user instructions document for the life of the product.
01

Intermediate
•Recommended Installation- Every 32.8 ft. (10m)
•Material: Stainless Steel 316
Ref. UFF511500
Shock Absorber
Ref. UFF512000
•Material: Stainless Steel 316
•Limits the impact of force in the
event of fall to less than 6 kN
•Construction: 7x19
•Material: Stainless Steel 316
•Diameter: ø0.31 in. (8mm)
Wire Rope (Cable Wire)
Ref. UFF518XXX (Where XXX is the Length of
the wire rope in feet)
Wire Rope Cap
•Material: Aluminum Alloy
Ref. UFF513100
Inspection Plate
Ref. UFF115100
Mounting Bracket*
Ref. UFF511000
•Material: Stainless Steel 316
•Complies with EN 795 Type A
•Breaking Strength > 23 kN
Wire Crimping Assembly
•Material of Rope Grab: Stainless Steel
316
•Material of Carabiner: Alloy Steel
•Anti inversion mechanism
Rope Grab
Ref. UFG602050
•Thimble: Qty - 1 no. Material:
Stainless Steel 316
•U - Bolts: Qty - 2 nos. Material:
Stainless Steel 316
Set of 2 U-Bolts & 1 Thimble
Ref. UFF513000
Tensioner
Ref. UFF514000
•Regulates tensioning of the cable.
Equipped with a Tension Indicator
•Material: Stainless Steel 316.
•Quantity: 1 nos.
2. VERTICAL LIFE LINE SYSTEM
Ref: USCLCXXX (XXX denotes Length)
02
Extension Arm (Finish-ED Coating Black) - Ref.: AFF516000
Optional

CABLE TERMINATION
Ref: USCLCXXX (XXX denotes Length)
•A suitable cable termination may be selected according to the
site condition, u-bolts and thimbles are only allowed at bottom
termination according to EN353.1:2014
STEP 1: CABLE TERMINATION
03
U bolt & Thimbles
UFF513000
•
•Next, fasten the stainless steel U bolts (Part of Ref UFF513000)
approximately 2 in. (50mm) apart.
STEP 2: U BOLT & THIMBLE
•If it is necessary to cut the cable, insert aluminum cap in the free
end of wire rope and crimp it.
•If the cable is in excess make a loop and tie the loop with cable ties.
Loop the Cable across the thimble and ensure at least 11.81 in.
(300mm) of the cable is overlapping.
2 in. (50mm)

INTERMEDIATE & TENSIONER
Ref: USCLCXXX (XXX denotes Length)
The intermediates reduces large deflections in the cable due to wind pressure.
•Place fisher plate of the Intermediate on the back of ladder rung.
Fasten the Intermediate Plate with the fisher plate with help of
given fasteners. Ensure that the cable is in between the two arms
of intermediate. It is recommended to install an Intermediate at an
•Next, fasten the stainless steel U bolts (part of Ref UFF513000)
approximately 2 in. (50mm) apart.
•Loop the Cable across the thimble and ensure at least 11.81 in. (300mm)
of the cable is overlapping.
•If the cable is in excess make a loop and tie the loop with cable ties.
•If it is necessary to cut the cable, insert aluminum cap in the free
end of wire rope and crimp it.
•Fix the thimble (part of Ref UFF513000) to the eye of the tensioner
by the given fastener.
•Insert the stainless steel locking pin so as to pass through the eye
of the tensioner and the mounting brackets.
•Insert a steel rod in the housing of the tensioner and rotate the
tensioner in anti clockwise direction.
•Tighten both the chuck nuts.
•Insert the pin ring in the locking pin to lock it.
FIX THE TENSIONER TO THE WIRE ROPE:
•Insert the eye of tensioner to the mounting bracket at the lower
ladder rung.
•Open the threads of extension rod of the tensioner from both ends.
Ensure that 75% of the thread is open.
•The Tensioner is installed at the lower end of the system.
•Rotate it until reasonable tension is achieved in the cable and the
tension indicator disc is free to rotate.
PROVIDING TENSION TO THE WIRE ROPE:
•Open both the chuck nuts and hold the tensioner eye.
STEP 3: INSTALLATION OF THE INTERMEDIATE: Ref. UFF511500
STEP 4: INSTALLATION OF THE TENSIONER: REF UFF514000
04
interval of every 32.8 ft. (10m) length of the Cable.