KUHN ALTOR 4560 User manual

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INSTRUCTIONS MANUAL
A73100320 05-00
OPTIONAL MIXING HOPPER FOR
ALTOR 4560 - 7560 - 8060
ATHENOR 7560 - 8060
PLEASEREADCAREFULLYBEFOREUSINGTHEMACHINE

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MESSAGEÀL’UTILISATEUR
You have just bought a KUHN machine and we thank you for your custom.
The design and manufacture of our products are the result of years of study, research, testing and
constant improvements.
Although this is a reliable machine, its working order and life will depend on the care with which it is
used and maintained.
Thisinstructionmanualcontainsalltheinformationrequiredtogetthebestuseoutofyourequipment.
To obtain full satisfaction from your equipment, we recommend that you read the manual carefully and
comply strictly with the instructions provided.
YOU WILL NOT BE ABLE TO USE AND SERVICE YOUR MACHINE CORRECTLY IF YOUR HAVE
NOTREADTHISINSTRUCTION MANUAL CAREFULLY.
KEEPITHANDY.
Your KUHN dealer will explain the operating principle of the machine. His job is to make sure you get
the best possible service from it.
Please contact your dealer’s specialist after-sales team with your queries regarding equipment
operation.
Your KUHN dealer can supply all KUHN original spare parts. These are manufactured and carefully
inspected at the same plant as the actual machines to guarantee top quality and make sure that any
replacement part is the right match. Please note the serial number of your machine and give this to
your dealer when ordering spare parts.
Our engineers are constantly looking to improve our products. This is why we reserve the right to
make, without notice, any alterations or improvements which we consider necessary although we
cannot be responsible for applying said alterations or improvements to machines sold previously.
MESSAGE TO THE USER
AMELIORATIONS

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CONTENTS
DEAR OWNER ________________________________________ 2
GENERAL SAFETY INSTRUCTIONS _____________________ 4 - 7
SAFETY LABELS______________________________________ 8 - 9
TECHNICAL SPECIFICATIONS __________________________ 10
DESCRIPTION OF THE CONTROLS _____________________ 11
Electrical Controls ______________________________________ 11
STARTING UP ________________________________________ 13
Hitching ______________________________________________ 13
Adjusting the Tow Bar ___________________________________ 14 - 15
MACHINE OPERATION_________________________________ 16
Loading ______________________________________________ 16
Mixing _______________________________________________ 17
Feeding ______________________________________________ 17
CHECKING THE INJECTION AUGER OUTPUT ____________ 18
MAINTENANCE _______________________________________ 19
Greasing _____________________________________________ 19
MixingAugerDriveChainTension __________________________ 19
AdjustingtheMixingAuger Height __________________________ 19
Storage ______________________________________________ 20
TROUBLESHOOTING GUIDE ___________________________ 21
GENERAL CONDITIONS OF WARRANTY _________________ 23 - 24

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This symbol is used in this manual to highlight recommendations relating to your safety or the safety
of others or the working order of the machine.
These recommendations must be passed on to all users of the machine.
PROPER USE OF THE MACHINE
The mixing hopper must only be used for jobs for which it is designed:
- Mixing and feeding meal and pellets.
The manufacturer will not liable for any damage caused during use of the machine outside the scope
of specified applications.
Anyuse of the machine other than that for whichitwasoriginallyintendedwill be entirely at the user’s
risk.
Proper use of the machine also implies:
- compliance with the operating, servicing and maintenance instructions indicated by the
manufacturer
- the exclusive use of original or manufacturer-recommended spare parts, equipment or
accessories
The mixing hoppers must only be used, serviced and repaired by skilled persons who are familiar
with the characteristics and operating modes of the machine. These persons must also be aware of
the dangers to which they may be exposed.
The user shall comply strictly with the regulations in force regarding:
- accidentprevention,
- safety at work (Labour Code),
- circulation on public roads (Highway Code), as well as with local by-laws.
The user shall also be obliged to observe the warnings affixed to the machine.
The manufacturer will not be liable for any damage resulting from alterations made to the machine by
the user or any other person without the manufacturer’s prior written consent.
GENERAL SAFETY INSTRUCTIONS

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GENERAL SAFETY INSTRUCTIONS
Every time, before starting up and using the tractor-machine assembly, make sure that it complies
with regulations regarding safety at work and the provisions of the Highway Code in your country.
GENERAL POINTS
1. Inadditiontotheinstructionscontainedinthismanual,complywithsafetyandaccidentprevention
legislation.
2. Warnings affixed to the machine provide indications on safety measures to be applied and help to
avoidaccidents.Before starting work,theusermust familiarise himselfwiththemachine’s operating
controls and their respective functions.
3. The user must avoid wearing loose clothing which may get caught up in a moving part.
4. The use of a tractor with a safety cab is recommended.Always make sure that you have sufficient
visibility.
5. Before switching on the tractor engine and starting up the machine, check that this can be done in
totalsafety. NEVER USE THE MACHINE WITH PEOPLE OR ANIMALS STANDINGNEARBY.
6. The machine must only be used by one person at a time.
7. Always apply the handbrake and switch off the engine before getting down from the tractor cab.
8. Always bear in mind that crushing and shear zones may exist on remote controlled components,
particularly hydraulically or pneumatically-assisted devices.
HITCHING / UNHITCHING (Refer to the machine instruction manual)
SPECIAL PRECAUTIONS FOR TRANSPORT
1. Steering accuracy, tractor adhesion, roadholding and effective braking are affected by factors
such as the weight of the towed machine, ballasting of the front axle and state of the land or road.
It is therefore essential to observe the rules of care applicable to every use.
2. When driving on public roads, follow the Highway Code. Before entering public roads, make sure
thatall guards and signalling devices (lights, reflectors, etc.) requiredbylawarefittedand working
properly.
3. It is strictly prohibited to use the machine to carry persons or animals whilst in operation or transit.
4. Do not exceed the maximum axle weight and the gross vehicle weight rating.
5. Observe the maximum vehicle width for transport on public roads.

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USING THE MACHINE
1. Before using the machine, make sure that the guards are fitted and in good condition. Damaged
guards must be replaced immediately by KUHN recommended parts.
2. All remote controls must be positioned such that they cannot accidentally set off an operation
which may lead to a risk of accident or damage.
DRIVING COMPONENTS (Refer to the machine instruction manual)
HYDRAULIC CIRCUIT
1. The normal working hydraulic pressure is 180 bar. Fluid from the hydraulic circuit can pierce the
skin and cause serious injury. In case of injury, seek medical advice immediately due to the high
risk of intoxication.
2. Regularlycheck the condition of hydraulic hoses and the good workingorderofallsafetyvalveson
thebodylifting rams.Wornor damagedcomponentsmustbe replacedimmediately. Whenreplacing
hydraulichoses,makesurethatyouonlyusehoseswiththecharacteristicsandqualityprescribed
by KUHN. When a leak has been located, take appropriate precautions to avoid accidents.
3. Before carrying out any operations on the hydraulic circuit, lower the machine, fully retract the arm
andgrabramrods,switchofftheengineandcircuitpressureandremovethekeyfromtheignition.
4. Never change the order of commands or the direction of movements on the hydraulic circuit. On
fitting hydraulic motors and rams, make sure that the circuits are connected correctly according to
the manufacturer’s instructions.
5. In the case of an auxiliary hydraulic unit, the gear selector lever must be in neutral during silage
cutting and loading operations.
ELECTRICAL CIRCUIT
Before connecting up the machine’s electrical circuit:
- check the state of the electrical circuit (harnesses, fuses and lighting);
- check that the power socket is clean;
- check that the electrical connectors are watertight and in good condition.

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TYRES (Refer to the machine instruction manual)
SERVICING
1. The maintenance instructions provided below must be strictly followed to prolong the life of your
machine and ensure operator safety.
2. Before undertaking any action on the machine, switch off the tractor engine, remove the key from
the ignition, chock the wheels and uncouple the PTO shaft from the tractor once all moving parts
are at a complete standstill.
3. KUHN recommends that major maintenance and repair jobs be carried out by your dealer. KUHN
accepts no liability for mechanical failure or physical injury as a result of an operation carried out
by unqualified persons.
4. Repairs affecting components under tension or pressure (springs, pressure accumulators, etc.)
require adequate qualification and regulatory tools.
5. Never climb into or onto a machine whilst in operation. The machine must be laid on the ground or
propped up before any operation. Should any job require working on a raised machine, prop it up
with an appropriate support.
6. To avoidenvironmentalcontamination,itisforbiddentodump any type of used oil,greaseorfilters.
Dispose of them in specially provided containers.
7. Spare parts must comply with the standards and specifications laid down by the KUHN. Only use
KUHN spare parts.
8. Before carrying out any operations on the electrical circuit, disconnect the power source.
9. Before carrying out any electrical welding work on the tractor or towed machine, disconnect the
cables from the alternator and battery. Place the ground as near as possible to the part to be
welded.

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SAFETY LABELS
Your machine features a number of adhesive labels as shown below. These labels contribute to your
safetyandthesafetyof others and help to keep the machine running smoothly. Readthemandcheck
their position. Go over the labels and the instructions contained in the user manual with the machine
operator.
Keep the labels clean and legible. Replace them if damaged.

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CHECKCHAINTENSIONREGULARLY
COMPULSORY.
STOP COMPLETELY TO CHANGE SPEED
BEFORECARRYINGOUTANYMAINTENANCEONTHE
MACHINE, SWITCH OFF THE TRACTOR ENGINE,
REMOVE THE KEY FROM THE IGNITION AND WAIT
UNTILALLMOVINGPARTSHAVESTOPPED
BEFORECOMMISSIONING THEMACHINE,READTHE
INSTRUCTIONMANUALAND THERULESOFSAFETY
P.T.O. SPEED
540 rpm

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Mixing hopper without
platform Mixing hopper with platform
Capacity L
Unladen weight kg 245 260
XWidth m
YLength m
ZHeight m 0.99 2.03
Minimum loading height* m
Mixing auger diameter m
Injection auger diameter m
Minimum tractor power hp/kW
Minimum flow/pressure required l/min /bar
Maximum flow/pressure allowed l/min /bar
* Depending on tractor
40 /180
Overall dimensions
60 /190
0.49
0.10
50 /36
575
0.95
2.09
1.45
TECHNICAL SPECIFICATIONS
MIXING HOPPER
(with and without platform)