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Landoll 3631-30 User manual

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®
LANDOLL COMPANY, LLC
1900 North Street
Marysville, Kansas 66508
(785) 562-5381
800-428-5655 ~WWW.LANDOLL.COM
‘
Pulvi-Mulcher
3631-30 Model
Operator’s Manual
F-982-0223
Manuals for 3631-30 Pulvi-Mulcher
Manual Number Manual Type
F-982 Operator’s Manual
F-981 Parts Manual
F-984 3631-25 / 3631-30 Coil Tine Harrow Kit, Instruction Sheet
DANGER
Failure to comply with this warning may result
in serious injury or possibly death.
DO NOT operate or perform any maintenance tasks on this
equipment until you have completed the following:
1. Receive proper training to operate this equipment safely.
2. Read and understand the operator’s manual.
3. Be thoroughly trained on inspection and repair procedures.
F-982-0223 i
Table of Contents
1 Safety Information
Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-1
Description of Unit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-1
Using this Manual . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-1
Owner Assistance. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-1
Warranty Registration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-1
Safety . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-2
Understanding Safety Statements . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-2
Transporting Safety . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-2
Safety Instructions for Towing Vehicles . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-3
Attaching, Detaching and Storage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-3
Maintenance Safety . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-3
Protective Equipment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-3
Tire Safety . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-3
Chemical Safety . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-3
Prepare for Emergencies . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-3
High Pressure Fluid Safety . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-3
Safety Chain . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-4
Decals . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-5
2 Assembly
Frame Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-1
Rockshaft Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-6
Tire and Wheel Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-7
Rockshaft Cylinder and Transport Lock Installation . . . . . . . . . . . . . . . . . . . . . 2-8
Drawbar Installation (Manual Jack). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-10
Drawbar w/ Hydraulic Jack Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-12
Drawbar Leveling Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-14
Manual Holder and Wrenches Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-16
Wing Fold Hydraulic Cylinder Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-17
Tooth Control Center Frame Cylinder Installation. . . . . . . . . . . . . . . . . . . . . . 2-19
Hydraulics . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-19
Plumb Tooth Control Circuit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-20
Plumb Fold Circuit. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-23
Plumb Lift Circuit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-28
ii F-982-0223
TABLE OF CONTENTS
Purging the Hydraulic System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-31
Purge the Lift Cylinders . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-31
Purge Fold Circuit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-31
Center Frame Tooth Tube Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-33
Center Frame Shank Mounting Dimensions. . . . . . . . . . . . . . . . . . . . . . . . . . 2-34
Center Frame Tooth Control Brackets Mounting Dimensions . . . . . . . . . . . . 2-35
Center Frame Tooth Control Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-36
Shank Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-38
Shank Depth Control Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-40
Center Frame 2-Row Harrow Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-42
LED Warning Lamp Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-46
SMV Sign Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-46
Bearing Hanger and Wing Rest Installation . . . . . . . . . . . . . . . . . . . . . . . . . . 2-49
Wing to Frame Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-50
Wing Lift Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-52
Left and Right Hand Wing Roller Installation . . . . . . . . . . . . . . . . . . . . . . . . . 2-55
Wing Tooth Control Cylinder Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-58
Wing Tooth Tube Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-59
Wing Shank Mounting Dimensions. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-60
Wing Tooth Control Mounting Dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-62
Wing Tooth Control Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-65
Plumb Wing Tooth Control Cylinders . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-68
Purging the Tooth Control Cylinders . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-68
Wing Shank Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-69
Wing 2-Row Harrow Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-70
Roller Clamp Spacer Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-74
Center Rear Scraper Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-76
Wing Rear Scraper Installation. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-78
Center Front Scrapers - Optional . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-80
Center Front Scraper Mounting Dimensions . . . . . . . . . . . . . . . . . . . . . . . . . 2-81
Wing Front Scraper Installation - Optional . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-82
Wing Front Scraper Mounting Dimensions. . . . . . . . . . . . . . . . . . . . . . . . . . . 2-83
Rear 3-Bar Coil Tine Harrow Kit - Optional . . . . . . . . . . . . . . . . . . . . . . . . . . 2-85
Rear 3-Bar Coil Tine Harrow Without Lift Installation . . . . . . . . . . . . . . . . . . . 2-86
Land Leveler Installation - Optional . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-89
Center V-Leveler Installation - Optional . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-92
Rear Hitch Installation - Optional . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-94
Wing Fold Hydraulic Cylinder With Internal Stop - Optional . . . . . . . . . . . . . . 2-95
F-982-0223 iii
TABLE OF CONTENTS
3 Operation
Tractor Preparation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-2
Pulvi-Mulcher Preparation. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-2
Attaching to the Tractor. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-2
Hydraulic Lift System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-3
Hydraulic Fold System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-3
Hydraulic Tooth Control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-4
General Operation. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-6
Operation of Rockshaft Transport Lock . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-6
Drawbar Turnbuckle Adjustment. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-9
Coil Tine Harrow . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-10
Land Leveler/V-Leveler - Optional . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-11
Scraper Adjustment. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-12
Transport. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-13
4 Maintenance
General Torque Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-1
Hydraulic Fitting Torque Specifications. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-2
Fasteners . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-2
Tires . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-3
Wheel Hub Bearing Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-3
Hydraulic Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-3
Lubrication Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-4
Roller Axle Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-5
Clamp Tightening . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-5
Clamp End Spacers - Optional . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-6
LED Warning Lamps . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-8
Storage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-8
Maintenance Chart . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-9
5 Specifications
iv F-982-0223
TABLE OF CONTENTS
F-982-0223 1-1
TABLE OF CONTENTS Chapter 1
Safety Information
Introduction
The implement described in this manual has been
designed with care and built by skilled workers using
quality materials and processes. Proper assembly and
maintenance will provide you with satisfactory use for
seasons to come.
DANGER
DANGER
Description of Unit
The 3631-30 Pulvi-Mulcher features three rows of 2-piece
Field Cultivator S-Tine Shanks for additional frame
clearance and residue flow. 8" Roller Axles with 61mm
bearings include 24" Roller Wheels. A 2-Bar Coil Tine
Harrow located in front of the rear roller provides
additional seedbed leveling. Active Hydraulic Wing Down
Pressure ensures the wings follow the soil contour and
distributes the weight uniformly across the width of the
machine.
Using this Manual
This manual will familiarize you with safety, assembly,
operation, adjustment, and maintenance. Read this
manual and follow the recommendations to help ensure
safe and efficient operation.
• The information in this manual is current at time of
printing. Some parts may have changed to assure top
performance.
• Location reference: Right and Left designations in this
manual are determined by facing the direction the
implement will travel during field operation, unless
otherwise stated.
Owner Assistance
If customer service or repairs are needed, contact your
Brillion dealer. They have trained personnel, parts and
service equipment specially designed for Brillion
products. Your implement’s parts should only be replaced
with Brillion parts. If items covered in this manual are not
understood, contact your local Brillion Dealer.
Warranty Registration
Brillion Farm Equipment, by Landoll, shall have no
warranty obligation unless each product is registered
within 10 days of retail purchase, using the Landoll
Corporation Ag Products on-line registration process.
Please refer to the Ag Products Policy and Procedures
Manual, accessible at www.landoll.com for step by step
instructions regarding product registration.
Enter your product information below for quick reference.
Refer to the ID plate as shown. See Figure 1-1.
MODEL NUMBER
SERIAL NUMBER
DATE OF PURCHASE
Figure 1-1: ID Plate
Read this entire manual before attempting to
assemble, adjust or operate this implement.
Failure to comply with this warning can result in
personal injury or death, damage to the implement
or its components and inferior operation.
MODEL #
SERIAL #
MADE IN USA 1-573-010006
Landoll Company, LLC
Marysville, Kansas
www.landoll.com
1-2 F-982-0223
SAFETY INFORMATION
TABLE OF CONTENTS
Safety
NOTE
Investigation has shown that nearly 1/3 of all farm
accidents are caused by careless use of machinery. Insist
that all people working with you or for you abide by all
safety instructions.
Understanding Safety
Statements
You will find various types of safety information on the
following pages and on the implement decals (signs)
attached to the implement. This section explains their
meaning.
NOTICE
CAUTION
WARNING
DANGER
DANGER
NOTE
You should read and understand the information
contained in this manual and on the implement decals
before you attempt to operate or maintain this equipment.
• Examine safety decals and be sure you have the correct
safety decals for the implement.
See Figure 1-3.
• Order replacement decals through your Brillion dealer.
• Keep these signs clean so they can be observed
readily. It is important to keep these decals cleaned
more frequently than the implement. Wash with soap
and water or a cleaning solution as required.
• Replace decals that become damaged or lost. Also,
be sure that any new implement components installed
during repair include decals which are assigned to
them by the manufacturer.
• When applying decals to the implement, be sure to
clean the surface to remove any dirt or residue.
Where possible, sign placement should protect the
sign from abrasion, damage, or obstruction from mud,
dirt, oil etc.
DANGER
DANGER
Transporting Safety
IMPORTANT
It is the responsibility of the owner/operator to
comply with all state and local laws.
• When transporting the implement on a road or
highway, use adequate warning symbols, reflectors,
lights and slow moving vehicle sign as required. Slow
moving tractors and towed implements can create a
hazard when driven on public roads. They are difficult
to see, especially at night.
• Do not tow an implement that, when fully loaded,
weighs more than 1.5 times the weight of the towing
vehicle.
• Carry reflectors or flags to mark the tractor and
implement in case of breakdown on the road.
• Do not transport at speeds over 20 MPH under good
conditions. Never travel at a speed which does not
allow adequate control of steering and stopping.
Reduce speed if towed load is not equipped with
brakes.
• Avoid sudden stops or turns because the weight of
the implement may cause the operator to lose control
of the tractor. Use a tractor heavier than the
implement.
• Use caution when towing behind articulated steering
tractors; fast or sharp turns may cause the implement
to shift sideways.
• Keep clear of overhead power lines and other
obstructions when transporting. Know the transport
height and width of your implement. See
“Specifications” on page 5-1.
Special notice - read and thoroughly understand.
Proceed with caution. Failure to heed caution may
cause injury to person or damage product.
Proceed with caution. Failure to heed warning will
cause injury to person or damage product.
Proceed with extreme caution. Failure to heed
notice will cause injury or death to person and/or
damage product.
• Do not allow anyone to ride on the tractor or
implement. Riders could be struck by foreign
objects or thrown from the implement.
• Never allow children to operate equipment.
• Keep bystanders away from implement during
operation.