Leister WELDPLAST 600 User manual

Leister Technologies AG
Galileo-Strasse 10
6056 Kaegiswil/Switzerland
Tel. [phone]
Fax [phone]
www.leister.com
[e-mail]
WELDPLAST
600/605
WELDPLAST 605
WELDPLAST 600
English

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Table of contents
1 Important safety instructions 4
1.1 Intended use 5
1.2 Non-intended use 5
2 Technical data 6
3 Transport 7
4 Your WELDPLAST 600/605 8
4.1 Type plate and identification 8
4.2 Scope of delivery (standard equipment in the case) 8
4.3 Overview of device parts 9
5 Settings on the WELDPLAST 600/605 11
5.1 Adjusting the handle 11
6 Commissioning and operation/operation 12
6.1 Work environment and safety 12
6.2 Prepare device 13
6.3 Starting the device 13
6.4 Welding sequence 14
6.5 Finishing welding 15
6.6 Switching o the device/Maintenance 15
7 Quick Reference Guide WELDPLAST 600/605 16
7.1 Switching on/Starting 16
7.2 Switching o 16
8 The control panel of the WELDPLAST 600/605 17
8.1 Function buttons 17
8.2 Display 18
8.3 Setting the welding parameters 18
8.4 Display symbols of the status display (Display 40) 19
8.5 Display symbols of the work display (Display 35) 20
9 Settings and functions of the WELDPLAST 600/605 software 21
9.1 Overview menu navigation basic settings 21
9.2 Overview menu navigation Advanced Mode 23
9.3 Recipes 25
9.4 Displaying nominal values (Set values) 26
9.5 Eco mode 27
9.6 LQS Data Recording settings 28
9.7 WLAN settings 31
9.8 Machine settings 31
9.9 Info mode 35
9.10 Duty info 35
9.11 General Info 35
9.12 Warnings and error messages 36
Table of contents

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10 Accessories 38
11 Maintenance 38
11.1 Lubrication axial groove ball bearing 38
11.2 Cleaning of the filters 38
12 Service and repair 39
13 Training 39
14 Declaration of Conformity 39
15 Disposal 39

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WELDPLAST 600/605
hot air welder extruder
Congratulations on your purchase of the WELDPLAST 600/605.
You have chosen a first-class hot air welder extruder.
It was developed and produced in accordance with the latest state-of-the-art technology in the plastics-process-
ing industry. It has also been manufactured using high-quality materials.
You can find more information on the WELDPLAST 600/605 at www.leister.com
We recommend that you always keep the instruction manual with the device.
1. Important safety instructions
In addition to the safety instructions contained in the individual sections of this instruction manual, the following
regulations must always be observed.
Read through the operating instructions before using for the first time. Always store these operating
instructions with the device.
Do not pass the device on to anyone else without the operating instructions.
Warning
Hazardous voltage, danger to life
There is a danger to life from electric shock due to electrical voltage. The extruder must therefore only
be connected to sockets and extension cables with a protective earth conductor. Protect the extruder
from moisture and wet conditions. Before starting the device, check the power cord, the plug and the
extension cable for electrical and mechanical damage. The extruder may only be opened by instructed,
qualified personnel.
Risk of burning
Do not touch exposed metal parts or escaping material while they are hot. The device should always
first be allowed to cool down. Never point the hot air flow at people or animals.
The local supply voltage must match the nominal voltage specified on the device. In case of doubt,
the responsible power company must be consulted.
The main switch must be switched o in the event of a mains voltage failure.
Risk of glare
Direct eye contact with the LED light beam must be avoided.
The device should only be operated by trained specialists or under their supervision. Children are not
permitted to operate the device.
Operating Manual (Translation of the Original User Manual)

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The WELDPLAST 600/605 is designed for professional welding of thermoplastic materials made from PE and PP
in the fields of
• Vessel construction
• Pipeline construction
• Equipment construction
• Landfill construction
• Repairs
Use only original Leister spare parts and accessories; otherwise, any warranty or guarantee claims will be invali-
dated.
Welding procedures and types of materials
• Use the WELDPLAST 600/605 for welding thermoplastic materials based on polyethylene and polypropylene only.
(PE-LD, PE-LLD, PE-HD, PP)
1.1 Intended use
Any use other than the use specified in 1.1 or beyond the intended use is deemed to be improper use.
1.2 Non-intended use
Toxic gases or vapors may be hazardous when welding with incorrect materials or when welding at too
high a temperature.