Lenze 2130IB Series User manual

EDB2130IB/GB
00381616 L
Antriebstechni
k
Operating Instructions
PROFIBUS-FMS/DP
Bus interface module
Type 2130IB

These operating instructions are valid for the interface modules as of nameplate designation:
2130 IB 0x. 0x. V001 PROFIBUS-FMS/DPwith RS485
2130 IB 0x. 0x. V002 PROFIBUS-FMS/DP with
optical fibre cable
together with the controller series as of
4900 E
3x. 5x.
DC controller
8600 E 5x. 6x. Frequency inverter
9200 E 4x.
4x.
5x.
4x.
5x.
5x.
Servo controller
2211 PP. 0B. 1x. Position control
2212 WP. 0B. 1x. Winding calculator
Controller type
Design
Hardware version + index
Software version + index
Variant
Explanation
Important:
These operating instructions are only valid together with the
operating instructions of the suitable controllers or automation
modules!
corresponds to the German edition of 15 February, 1995
revised
Edition of: 10.04.1995
Date of print: 24.04.1995

L1
How to use these operating
instructions...
To locate information on specific topics, simply refer to the table of
contents at the beginning and to the index at the end of the operating
instructions.
These operating instructions use a series of different symbols to
provide quick reference and to highlight important items.
This symbol refers to items of information intended to facilitate
operation.
Notes which should be observed to avoid possible damage to or
destruction of equipment.
Notes which should be observed to avoid health risks to the operating
personnel.

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Safety information
The equipment described is intended for use in industrial drive
systems.
This equipment can endanger life through rotating machinery and
high voltages, therefore it is essential that guards for both electrical
and mechanical parts are not removed.
The following points should be observed for the safety of the
personnel:
•Only qualified personnel familiar with the equipment are
permitted to install, operate, and maintain the devices
•System documentation must be available and observed at all
times.
•The system must be installed in accordance with local
regulations.
A qualified person is someone who is familiar with all safety notes
and established safety practices, with the installation, operation and
maintenance of this equipment and the hazards involved. It is
recommended that anyone who operates or maintains the electrical
or mechanical equipment should have a basic knowledge of First
Aid. As a minimum, they should know where the First Aid equipment
is kept and the identity of the official First Aiders.
These safety notes do not represent a complete list of the steps
necessary to ensure safe operation of the equipment. If you require
further information, please contact your nearest Lenze
representative.
The information in these operating instructions applies only to the
hardware and software versions that are indicated on the cover
page.
The specifications, processes, and circuitry described in these
operating instructions are for guidance only and must be adapted to
your own specific applications.
Lenze does not guarantee the suitability of the processes and circuitry
described in these operating instructions.
The specifications in these operating instructions describe the
features of the products, without guarantee.
Lenze personnel have carefully checked these operating
instructions and the equipment it describes, but cannot be held
responsible for its accuracy.

L3
Contents
Planning
1. General information about PROFIBUS 7
1.1. Structure of the PROFIBUS system 9
1.1.1. Explanations about PROFIBUS-DP 10
1.1.2. Explanations about PROFIBUS-FMS / mixed operation 11
1.2.3. Selection of the PROFIBUS operating mode 12
1.2.4. Compatibility with Siemens SINEC-L2 12
2. Technical data 13
2.1. General data 13
2.2. Protocol specific data 13
2.2.1. PROFIBUS-DP 13
2.2.2. PROFIBUS-FMS 13
2.3. Dimensions of the 2130IB board 14
2.4. Scope of supply 15
2.5. Manufacturer's Declaration 16
2.5.1. Application as directed of the 2130IB module 16
3. Installation 17
3.1. Installation 17
3.2. Wiring 17
3.2.1. 2130IB.V001 (RS485) 17
3.2.2. 2130IB.V002 (OFC) 19
3.2.3. Additional procedure for FMS / mixed operation 20

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Programming
1. Commissioning 22
1.1. Code numbers / Index 22
1.2. How to install the PROFIBUS software 22
1.3. Commissioning sequence 23
1.3.1. Base setting of the drive system 24
1.3.2. PROFIBUS bus parameters 27
1.3.3. PROFIBUS drive control 28
2. 2130IB code table 32
3. PROFIBUS operating mode 34
3.1. PROFIBUS-DP operating mode 35
3.1.1. Simatic-S5 37
3.1.1.1. COM-ET200 settings 37
3.1.1.2. Example program 37
3.1.2. Diagnosis data 38
3.1.3. DP process data 40
3.1.4. DP user data 41
3.1.5. DP parameter setting channel 42
3.1.6. DP command Sync/Unsync 45
3.1.7. DP command Clear_Data 45
3.2. Operating mode PROFIBUS mixed operation (FMS/DP) 46
3.2.1. FMS process data 47
3.2.1.1. Access to process data 47
3.2.2. Communication services 48
3.2.2.1. Entries in the communication reference list 48
3.2.2.2. Initiate 49
3.2.2.3. Abort 49
3.2.2.4. Status 49
3.2.2.5. Get-OV 49
3.2.2.6. Identify 50
3.2.2.7. Read / Write 51

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4. DRIVECOM parameters 52
4.1. DRIVECOM code table 52
4.2. Controller states 54
4.2.1. Status diagram of standard control 54
4.2.2. Status diagram DRIVECOM control 56
4.2.3. Control word (6040hex)58
4.2.4. Status word (6041hex)62
4.3. Ramps for quick stop / disable ramp function generator /
QSP 64
4.3.1. Ramp-min function 64
4.3.2. Speed quick stop (604Ahex)64
4.3.3. Quick stop time (6051hex)65
4.4. Malfunction / Monitoring 66
4.4.1. Malfunction code (603Fhex)66
4.5. Process data configuration 67
4.5.1. Process input data description (6000hex)69
4.5.2. Process output data description (6001hex)69
4.5.3. Process output data enable (6002hex)70
4.6. Process data 70
4.6.1. Process input data (6010hex)70
4.6.2. Process output data (6011hex)71
4.7. Speed/Velocity channel 71
4.7.1. Pole number (604Dhex)71
4.7.2. Face value factor (604Bhex)72
4.7.3. Speed reference value (604Ehex)72
4.7.4. Nominal speed (6042hex)72
4.7.5. Speed reference variable (6043hex)73
4.7.6. Actual speed (6044hex)73
4.7.7. Nominal percentage (6052hex)73
4.7.8. Percentage reference variable (6053hex)73
4.7.9. Actual percentage (6054hex)74
4.7.10. Speed-min-max-amount (6046hex)74
4.7.11. Ramps 75
4.7.11.1. Ramp-min function 75
4.7.11.2. Speed acceleration (6048hex)75
4.7.11.3. Speed deceleration (6049hex)76
4.7.11.4. Ramp function time (604Fhex)76
4.7.11.5. Slow down time (6050hex)76
5. Lenze parameters 77
5.1. Lenze code addressing 77
5.2. Lenze data types 77
5.3. AIF process data base controller 78
5.4. Lenze automation module 79
5.4.1. Automation control word (58C5hex)79
5.4.2. Automation status word (58C4hex)82
5.4.3. AIF process data automation module 84
6. Glossary 85
Index 88

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7
Planning
1. General information about PROFIBUS
The 2130IB interface module is used for serial connection of Lenze
controllers with the standardized serial communication system
PROFIBUS (Process Field Bus). PROFIBUS is suitable for parameter
setting and control of controllers via a host.
The following PROFIBUS variants are supported (see figure below):
•PROFIBUS-FMS (DIN 19245 part 1 and part 2)
•PROFIBUS-DP (DIN19245 part 1 and part 3)
In a PROFIBUS system, hosts, PC or PLC are called master, and
controllers are slaves.
The different PROFIBUS operating modes
DP operat.
Mixed operation
(DP operation
and FMS operation)
FMS operat.
PROFIBUS operat. modes
Both PROFIBUS variants have an identical wiring. Their
communication profile, however, is different.
Data are transmitted via RS485 bus (2130IB.V001) or optical fibre
cables (2130IB.V002).
For the complex tasks in power transmission it has become a
necessity for the component suppliers to agree about the most
important device functions and parameters. Therefore, more than 30
international drive manufacturers have come together to form the
DRIVECOM User Group e.V.
Lenze and the other members have brought these functions together
in a so-called profile (DRIVECOM profile power transmission 21) on
the basis of the PROFIBUS standard (part 2). This profile is
implemented on the 2130IB bus interface module 2130IB.
The DRIVECOM profile definition is a useful supplement of
standardardized communication for the user and describes in general
terms the data contents and the controller behaviour.

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The 2130IB bus interface module has the following features:
•Slave interface module for the communication system PROFIBUS
with the communication profiles
PROFIBUS-FMS and PROFIBUS-DP
•Bus connection according to the RS485 standard (2130IB.V001) or
optical fibre cables according to Siemens SINEC-L2FO
(2130IB.V002).
•Baud rate from 93.75 kBaud to 1.5 MBaud
•Additional module for the Lenze series 4900, 8600 and 9200.
•Can be combined with the automation modules 2211PP, 2212WP
•Standardised parameters and controller functions according to the
DRIVECOM profile 21
•Parameter setting channel as option for PROFIBUS-DP
•Access to all Lenze parameters
•LECOM-A/B interface at the device remains active
•Intelligent module with 16-bit microprocessor

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1.1. Structure of the PROFIBUS system
The PROFIBUS network according to DIN 19245 part 1, consists of an
RS485 connection.
As standard, you can connect a maximum of 32 participants (including
hosts) to the RS 485 bus. Using repeaters this structure can be
extended to a maximum of 127 participants in the whole bus system.
The repeaters can also be used to achieve line or tree topologies. The
maximum extension of the bus system depends on the baud rate and
the number of repeaters.
For more information, please consult the documentation of the control
manufacturer.
PROFIBUS using RS485 connection (without repeaters)
8600
4900
9200
PROFIBUS
LECOM-AB
8600
4900
9200
PROFIBUS
LECOM-AB
8600
4900
9200
PROFIBUS
LECOM-AB
Controller 1 Controller 2 Controller 3
Host (Master)
Motor 1 Motor 3
Motor 2
Apart from the RS485 connection you can also use an optical fibre
cabling. Here, the Siemens system SINEC-L2FO is used mainly,
where point-to-point and star connections (using active star
connectors) are possible.
Note:
The module variant 2130IB.V002 has a connection for OFC plastic
fibres for distances from 5 m to 25 m.

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1.1.1. Explanations about PROFIBUS-DP
PROFIBUS-DP is the variant for sensors/actors, when a higher
process response is required. PROFIBUS-DP connects the central
automation devices, like for example programmable logic controllers,
via a fast serial connection using decentral input and output devices,
sensors and actors such as controllers.
The main task of the PROFIBUS-DP system is the fast cyclic data
exchange between the central automation device (master) and the
peripherial devices (slaves); see figure "standard structure".
Standard structure
DP
SlaveSlave
Master
Slave
The explanation of the PROFIBUS-DP functions of the Lenze
controller can be obtained from the paragraph "Operating mode
PROFIBUS-DP" (page 35).

11
1.1.2. Explanations about PROFIBUS-FMS / mixed operation
PROFIBUS-FMS is the standard PROFIBUS according to part 1 and
part 2 of DIN19245. This operating mode supports the communication
on a bus with several masters (e.g. connected PLC systems) and with
a number of slaves (e.g. controllers). In addition, a mixed bus access
procedure is possible, where several PROFIBUS masters (e.g. PLC
systems) with the same priority can have access to PROFIBUS slaves
(e.g. controllers); see figure "extended structure".
Extended structure
DP, FMS or mixed operation
Slave
Slave
Slave
Master Master
PROFIBUS-FMS is based on the description of objects. Devices are
written in as virtual field devices (VFD = virtual field device); with one
device having several VFDs. Parameters or variants are displayed as
objects, which can be read out or written in using the services "Read"
or "Write", when an index (index + subindex) is specified. The FMS
device supplies an object description of every variable or data type
which contains the most important information about the
communication.
In a mixed PROFIBUS system, you can operate PROFIBUS-DP
devices and PROFIBUS-FMS devices on the same bus.
In a mixed system, however, only participants with the same
communication profile (FMS or DP) are able to communicate with
each other.
Lenze controllers have both communication profiles. In the operating
mode "mixed operation" PROFIBUS-FMS and PROFIBUS-DP are
active at the same time. This means that in a mixed system the Lenze
controller can be called up by PROFIBUS-FMS masters and
PROFIBUS-DP masters.
A disadvantage of the mixed operation compared with the pure
PROFIBUS-DP operation is the lower protocol efficiency. There are no
disadvantages compared with the pure PROFIBUS-FMS operation.
Therefore, a special operating mode for PROFIBUS-FMS for the
controller is not necessary.
The description of the PROFIBUS-FMS functions of the Lenze
controller can be obtained from the chapter "operating modeOperating
mode PROFIBUS mixed operation (FMS/DP)" (page 46).

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1.2.3. Selection of the PROFIBUS operating mode
Select the desired PROFIBUS operating mode using the following
table.
PROFIBUS operating mode for the
controllers (parameter L-C1900)
Criteria DP operation
(factory setting)
Mixed operation
PROFIBUS-DP master available yes yes (DP)
PROFIBUS-FMS master available no yes (FMS)
Several control masters necessary no yes (FMS)
Control of the controller yes yes (FMS/DP)
Parameter setting of the controller yes yes (FMS/DP)
DRIVECOM profile 21 yes yes (FMS/DP)
Baud rate up to 1.5MBaud yes yes (FMS/DP)
Automatic baud rate recognition yes no
Data transmission time / cycle time small medium
1.2.4. Compatibility with Siemens SINEC-L2
Siemens designates the PROFIBUS communication as SINEC-L2 .
There are a number of variants; their compatibilty with the module
2130IB is listed in the following.
Siemens SINEC-L2 variant Comp. w.
2130IB
Explanations
SINEC-L2-FMS Yes FMS = "Fieldbus Message Specification"
Implementation acc. to PROFIBUS standard
DIN 19245 part1 and part 2
SINEC-L2-DP (standard) Yes DP = Decentral peripherial units
Implementation acc. to PROFIBUS standard
DIN 19245 part1 and part 3
(COM ET 200 as of version V4.0)
SINEC-L2-DP (Siemens) No DP = Decentral peripherial units.
Older Siemens-specific DP implementations
which are not compatible with the DP
standard
(COM-ET200 up to version V3.x).
SINEC-L2-STF or
SINEC L2-TF
No STF = "Siemens Technologische Funktio-
onen" (Siemens technological functions).
Siemens-specific
Layer7 implementation
SINEC-L2-Layer2 No Siemens-specific communication of a direct
Layer2 access
SINEC-L2-FO Yes Optical fibre cable connection using plastic
OFC / HP duplex
Lenze module variant 2130IB.V002.

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2. Technical data
2.1. General data
Communication media RS485 (2130IB.V001)
OFC (SINEC-L2FO) (2130IB.V002)
Communication profile PROFIBUS-FMS (DIN 19245 p1+p2)
PROFIBUS-DP (DIN 19245 p1+p3)
PROFIBUS participant Slave
Drive profile DRIVECOM 21
Baud rate [kBit/s] 93.75, 187.5, 500, 1500
Permissible pollution Degree of pollution 2 according to
VDE 110 part 2
Permissible humidity 80% relative humidity no condensation
Surge strength to the bus system 250V AC (2130IB.V001)
infinite (2130IB.V002)
Ambient temperature 0...45°C
2.2. Protocol specific data
2.2.1. PROFIBUS-DP
Max. number of controllers 31 (without repeater)
122 (with repeater)
Supported services Data_Exchange, RD_inp, RD_outp,
Slave_Diag, Set_Prm, Chk_Cfg, Get_Cfg,
Global_Control, Set_Slave_add
Functions available as options Sync, Clear_Data
Maximum PDU length 32 Byte
User data length 12 Byte with DP parameter setting channel
4 Byte w/o DP parameter setting channel
Lenze PNO identification number 0082hex
Controller master data file for
DIN E 19245 part3
Simatic-S5 COM-ET200/IM 308-B
L_AR0082.GSD
LE0082TD.200
DP parameter setting data 10100000bin
Configuration data
with DP parameter setting channel
without DP parameter setting channel
B7hex (183dez),A3hex (163dez),
93hex (147dez)
A3hex (163dez),93hex (147dez)
2.2.2. PROFIBUS-FMS
Max. number of controllers 31 (without repeater)
126 (with repeater)
Supported services Initiate, Abort, Identify, Status, Get-OV-long,
Read, Write
Maximum PDU length 150 Byte
Communication relations Reference 1: Default Management
Reference 2: MSAC

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2.3. Dimensions of the 2130IB board
Connections of 2130IB
X12 X13
V1 V2
View of 2130IB with front plate
Explanations:
X4 Automation interface
34-pole plug connector for the
connection with the control board of
the controller
X12 RS485 bus connection
9-pole SubD socket
(only 2130IB.V001)
X13-W30 OFC receiver
(only 2130IB.V002)
X13-W31 OFC transmitter
(only 2130IB.V002)
V1 (LED green) supply 2130
OFF: Module has no supply voltage.
The controller is switched off or the
connection to the controller is
interrupted (X4).
ON: Module has supply voltage.
V2 (LED yellow) Communication
2130
OFF: No supply or 2130 and controller is
not initialized.
ON: Module 2130 and base device are
initialized but there is no
PROFIBUS communication.
FAST FLASHING: (4 times per sec.)
PROFIBUS-DP communication
with user data
SLOW FLASHING: (once per sec.)
PROFIBUS-FMS communication
is established

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2.4. Scope of supply
Variants of the 2130IB bus interface module:
Variant Communication medium Service no.
2130IB.V001 RS485 33.2130IB.V001
2130IB.V002 Optical fibre cable Siemens SINEC-
L2FO (plastic OFC/HP duplex)
on request
The scope of supply of the 2130IB module includes the following
components:
•2130IB board
•Diskette 3 1/2", DOS format 1.44 MByte including:
−INSTALL.EXE Installation program for the following
software
−L_AR0082.GSD Controller master data file according to
DIN E 19245 part 3 (PROFIBUS-DP)
−LE0082TD.200 Controller master data file for
Simatic-S5 COM-ET200/ IM-308B
(SINEC-L2-DP)
−2130@@ST.S5D Example program for Simatic-S5
−LEMOC2 PC program for parameter setting of the
drive as of version V2.2
•2130IB operating instructions
The controllers can be supplied as a complete system.

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2.5. Manufacturer's Declaration
We hereby certify that the electronic controllers listed in these
Operating Instructions are control components for variable speed
motors intended to be assembled into machines or to form a machine
together with other components. According to the "Council directive ...
relating to machinery" 89/392/EWG, the controllers cannot be called
machines.
These Operating Instructions give advice and recommendations for
the installation and use of the electronic equipment.
As long as the conformity with the protection and safety guidelines
required by the "Council directive ... relating to machinery"
89/392/EWG and its amendment 91/368/EWG is not proved,
commissioning of the machine is prohibited.
The measures required for typically configured controllers to comply
with the EMC limit values are indicated in these Operating Instructions.
The electromagnetic compatibility of the machines depends on the
method and accuracy of the installation. The user is responsible for
the compliance of the machine with the "Council directive ... relating to
electromagnetic compatibility" 89/336/EWG and its amendment
92/31/EWG.
Considered standards and regulations:
•Electronic equipment for use in electrical power installations and
their assembly into electrical power installations:
DIN VDE 0160, 5.88
•Standards for the erection of power installations: DIN VDE 0100
•Degrees of protection: EN 60529, 10.91
•Base material for printed circuits:
DIN IEC 249 part 1, 10.86; DIN IEC 249 part 2-15, 12.89
•Printed circuits, printed boards:
DIN IEC 326 part 1, 10.90; EN 60097, 9.93
•Creepage distances and clearances:
DIN VDE 0110 part 1-2, 1.89; DIN VDE 0110 part 20, 8.90
•Electrostatic discharge (ESD):
prEN 50082-2, 8.92, IEC 801-2, 9.87 (VDE 0843, part 2)
•Electrical fast transient interference (Burst):
prEN 50082-2, 8.92, IEC 801-4, 9.87 (VDE 0843, part 4)
•Surge immunity requirements: IEC 801-5, 10.93
•Radio interference suppression of electrical equipment and
plants: EN 50081-2, 3.94; EN 55011 (VDE 0875, part 11, 7.92)
•Radio interference suppression of radio frequency equipment
for industrial purposes: VDE 0871, 6.78
2.5.1. Application as directed of the 2130IB module
The 2130IB module is an additional module for Lenze controllers of
the 4900, 8600, 9200 series. These controllers are industrial
equipment for use in industrial high power plants. They are designed
for use in machinery to control variable speed drives.
Further notes about the use can be obtained from the operating
instructions of the corresponding controller.

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3. Installation
3.1. Installation
You can integrate the 2130IB bus interface module into the controllers
of the 4900, 8600, 9200 series.
It is also possible to use it together with the Lenze automation module
for positioning (2211PP) and winding applications (2211WP).
If you purchase the bus interface module separately, you will need an
installation kit.
Name Service no. Explanation
Installation kit 8600-
4900/2130IB
33.4900_N.V013 Installation kit for the 8600 and 4900
series
Installation kit 9200/2130IB 33.9200_N.V008 Installation kit for the 9200 series
Assembly instructions are included in the installation kits.
Further installation kits for the controllers of the 9200 series can be
obtained on request.
3.2. Wiring
3.2.1. 2130IB.V001 (RS485)
Communication media RS485 (2-wire)
Network topology Line
Number of controllers 31 without repeater. With repeater
max.126.
Maximum cable length 1200 m (depending on the desired baud
rate and cable type. See following cable
specification)
Maximum baud rate 1500 kBaud
X12 Socket 9-pole SubD (RS485)
View Pin no. Signal name Name
1
2
3
4
5
6
7
9
8
1
2
3
4
5
6
7
8
9
PE
−
RxD / TxD-P
RTS
M5V2
P5V2
−
RxD / TxD-N
−
Protective earth
−
Data line B
Request To Send
Data reference potential
Supply plus
−
Data line A
−

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How to wire the module
•Only use cables according to the following cable specification.
•Observe the following illustrations concerning the bus connector.
•Make the connection to the controllers using the bus connector.
The bus system is not interrupted if you disconnect the plug from
the controller.
•Connect a terminating resistor at the physical bus ends . This
resistor is integrated in the bus connection plug. You can activate it
by using a switch.
•If the 2130IB bus interface module is not supplied with power any
more, the bus system continues to operate. The connected
controller, however, cannot be called by the host.
•If you want to disconnect individual bus participants, make sure that
the terminating resistors at the physical cable ends remain active.
•Further notes and wiring instructions can be obtained from the
documentation of the control manufacturer.
Connection of the bus cable in the bus connector
ON
ABAB
4
5
V
V
1 = 9-pole SubD connector
2 = Guides for the bus cable
3 = Housing screw
4 = Terminating resistor (not connected))
5 = Cable screen; must lay bare
on the metal guide
V
1
2
3
V
V
approx. 6 mm
approx. 11 mm
approx. 11 mm
cable screen
bus cable
V
V