Leviton Level 2 EVB32 User manual

Level 2 Electric Vehicle Charging Station
Cat. No. EVB32
Installation Instructions
WARNINGS AND CAUTIONS:
• Iftheinformationinthisinstructionsheetisnotfollowedexactly,SHOCK OR FIRE MAY RESULT CAUSING PROPERTY DAMAGE,
PERSONAL INJURY OR DEATH.
• Foroutdoorinstallations,hardwireconnectionisrequiredtomaintainNEMA4weatherproofrating.
• Hard-wireinstallationandservicemustbeperformedbyanelectrician.
• IMPORTANT:Savetheseinstructionsforlocalelectricalinspector’suseandfuturereference.
NOTE:Unitoperateson208Vor240Vcircuit,itwillnotoperateon120V.
DI-001-EVB32-00A-X1
ThankyouforpurchasingtheLevel232AElectricVehicleChargingStation.This
installationsheetincludesthelatestinformationatthetimeofprinting.Leviton
reservestherighttomakechangestothisproductwithoutfurthernotice.Changesor
modicationstothisproductbyotherthananauthorizedserviceprovidercouldvoid
theproductwarranty.Ifyouhavequestionsabouttheuseofthisproduct,contactyour
CustomerServiceRepresentative.RefertotheCustomerSupportsectionlocatedin
theseinstructions.
Important Notes to the Installer:
• Readallinstructionscontainedintheseinstallationinstructionsbeforeinstalling
hard-wiredversionoftheChargingStation.
• Theinstallerisresponsibleforverifyingthatthewallstructure/surfacewillsafely
supportatotalloadof200lbs.
• Observeallgoverningcodesandordinances.
• Besuretoleavetheseinstructionswiththeconsumer.
Important Notes to the Consumer:
• KeeptheseinstructionswithyourUserGuideforfuturereference.
• EnsureyourChargingStationisinstalledproperlybyanelectricianorservice
technician.
INTRODUCTION MOUNTING LOCATION
TheChargingStationshouldbelocatedincloseproximitytotheelectricvehicle’s
parkinglocation.TheChargingStationmustconnecttotheelectricvehicleviaa
ChargeConnectorandChargeConnectorCord.NOTE:ThepathfromtheCharging
Stationtotheelectricvehicleshouldbefreefromobstacles,andbewithintherange
oftheChargeConnectorCord(18or25footstandardlengths).
TherecommendedmountingheightoftheChargingStationisnottoexceed48
inches,butnotlessthan42inches.Thisprovidesconvenientaccessandoperation
oftheChargingStation,andmeetsADArequirementsforaccess.
NOTE:TheareasurroundingtheChargingStationenclosureshouldbefreefrom
obstruction.Recommendedclearancearoundstation:5"aboveand3-1/2"on
eitherside.
MOUNTING INSTALLATION
SelectalocationthatissuitableformountingtheChargingStationbasedon
thecriteriapresentedintheMOUNTINGLOCATIONsection.
Forstudwalls,theChargingStationcanbemountedtobarestudsorwallswithdrywall.
Formetalstudorsolidwallapplications,youwillneedtoprocurewallanchorsfor
theChargingStation,capableofsupportingamaximumallowableloadof200lbs.
Forsolidwallapplicationsyouwillalsoneedtoprocureappropriateconduitand
appropriatewallanchors.
NOTE:ThePlug-InChargingStationmustbeinstalledwithaLevitonPre-WireKit
(sold separately).FailuretodosomeansthestationnolongercomplieswithitsUL
listing.Thelistingrequiresthestationberemovablewithouttools.RefertoPre-Wire
Kitinstructionsrstifamountinglocationhasnotbeenestablished.
1. Locatetheslotabovethethumbscrew.LocatethefourMountingButtonsonthe
backoftheChargingStation(see Figure 1).
2. Aligntheslotwiththeguidepin,andthefourMountingButtonswiththefourkey
holesontheMountingBracket.
3. Oncealigned,gentlypresstheChargingStationontotheMountingBracket.
4. AllowtheChargingStationtoslowlyslidedownintoplace.
5. TightenthethumbscrewtosecureChargingStationtoMountingBracket.
Proceed to POWER CHARGING STATION section.
PLUG-IN INSTALLATION
Gathertherequiredtoolsandpartsbeforestartinginstallation.Besuretofollow
manufacturer’sinstructionsforuseofanytoolsorpartsusedforthisinstallation.
Tools:
• Drillwith3/16"bit • Studnder • Level
• Scratchawl • #2and#3Phillipsscrewdriver • Utilityknife
• Measuringtape • Wirecutters/strippers • Keyholesaw
Additional Parts (not included):
• Copperelectricalcable(10AWGminimum) • Conduit
• 40ACircuitBreaker   • Strainrelief(ifapplicable)
• #14woodmountingscrews(2)-studmount • H100-TBHub
    (orengineeringequivalent)
For Metal Stud Applications:
 • Wallanchorscapableofsupportingamaximumallowableloadof200lbs.
For Solid Wall Applications:
 • Wallanchorscapableofsupportingamaximumallowableloadof200lbs.
 • Appropriateconduitandapplicablemountinghardware.
HARD-WIRE INSTALLATION
TO INSTALL:
1. Toinstallthechargingstationbyuseofmountingscrews,rstremovethe
4mountingbuttonsfromthechargingstation(See Figure 1 Rear View).
2. LocateawallstudintheareainwhichtheChargingStationwillbeinstalled
(See Figure 2).
3. Measure48"upfromtheoorandplaceamarkonthestudthatwillbeused
formounting.
4. Forwoodstuds,drilla3/16"diameterpilothole,2-1/2"deep,directlyinthe
middleofthestud.Formetalstuds,followmanufacturer’sinstructionsforwall
anchorinstallation.
5. Looselyfastena#14x2-1/2"Lwoodscrewbyturningthescrewintothepilot
holeuntilapproximately1/2"lengthremains.HooktheChargingStationontothe
screwusingthetopkeyholeslot.Secureinplacebyinstallinganadditionalscrew
throughthebottomsetscrewhole.
6. CutoffandremoveWarrantyVoidPadlock (See Figure 5).
7. UseastandardscrewdrivertoopentheEnclosureDoorfromthesidetogain
accessand tightentopmountingscrew.Proceedwithhard-wiredinstallation.
Mounting buttons
(bracket mount)
Mounting
bracket
(mounted
to wall)
Guide pin
Thumb
screw
Keyhole (stud mount)
Charging Station Mounting
Figure
1R
ear view
NOTE:Ahard-wiredinstallationcanbemounteddirectlytothewall,orwiththeuse
oftheMountingBracketincludedinthePre-WireKit(purchasedseparately).
Tomountdirectlytoastudwall,followdirectionsbelow:
Top
mounting
screw
Bottom
mounting
screw
Pilot hole
for mounting
screw
Center line
for wall stud
Wall stud
Drywall
Hard-Wire
Stud Wall Installation
Figure 2
48"
For more information call 1-877-338-7473 or visit leviton.com/evrgreen
LIMITED THREE (3) YEAR WARRANTY AND EXCLUSIONS
Leviton warrants to the original consumer purchaser and not for the benet of anyone else that this product at the time of its sale by Leviton is free of defects in materials and workmanship under
normal and proper use for three years from the purchase date. Leviton’s only obligation is to correct such defects by repair or replacement, at its option, if within such three year period the product
is returned prepaid, with proof of purchase date, and a description of the problem to Leviton Mfg. Co., Inc. 201 North Service Road, Melville, N.Y. 11747.This warranty excludes and there is disclaimed
liability for labor for removal of this product or reinstallation. This warranty is void if this product is installed improperly or in an improper environment, overloaded, misused, opened, abused, or altered in
any manner, or is not used under normal operating conditions or not in accordance with any labels or instructions. There are no other or implied warranties of any kind, including merchantability and
fitness for a particular purpose, but if any implied warranty is required by the applicable jurisdiction, the duration of any such implied warranty, including merchantability and tness for a particular
purpose, is limited to three years. Leviton is not liable for incidental, indirect, special, or consequential damages, including without limitation, damage to, or loss of use of, any equipment, lost
sales or profits or delay or failure to perform this warranty obligation. The remedies provided herein are the exclusive remedies under this warranty, whether based on contract, tort or otherwise.
RATINGS
120/208V60Hz3-phaseY(L1-G/L2-G-120V,L1-L2–208V)
120/240V60HzSplit-phase(L1-G/L2-G-120V,L1-L2–240V)
32A
Voltage
Current
NOTE:ChargingStationoperateson120/208Vor120/240Vcircuitonly.Doesnotoperateon120Vcircuit.

©2012LevitonMfg.Co.,Inc. DI-001-EVB32-00A-X1
CUSTOMER SUPPORT
CallourCustomerSupportHotlineat1-877-338-7473.Ifyourcallismadeafterbusinesshoursoronweekends,pleaseleaveyourname,telephonenumber,theunit’sserial
number,andabriefdescriptionoftheproblem.ThesecanbefoundonthelabelontheleftsideoftheChargingStationenclosure.ACustomerServiceRepresentative
willcallbackattheearliestopportunity.
Manyquestionsandanswerscanbefoundinourknowledgebasecommunity.Justgotoleviton.comandclickontheKnowledgebaselink,orgodirectlyto
leviton.com/evrgreen.
WARNING: HARD-WIREINSTALLATIONANDSERVICEMUSTBE
PERFORMEDBYANELECTRICIAN.
WARNING:TOAVOIDFIRE,SHOCK,ORDEATHTURN OFF POWERATCIRCUIT
BREAKERORFUSEANDTESTTHATPOWERISOFFBEFOREWIRING!
CAUTION:USETHISDEVICEWITHCOPPER OR COPPER CLAD WIRE ONLY.
CAUTION: A40ABREAKERSHALLBEUSED.DO NOTUSEWIRELESSTHAN
10AWGREFERTOTABLE 1FORPROPERTORQUEVALUES.
1. IfnecessaryuseastandardscrewdrivertoopentheEnclosureDoorfromtheside
togainaccessforwiring.
2. Remove(2)WireNutsandloosengroundwirefromterminalblock.Remove
pre-installedhubanddisconnectexistingplugassembly.InstallaH100-TBhub.
3. Verifythatappropriate40Acircuitbreaker,conduitandwiregaugehavebeen
selected.
4. RunanindividualcircuitaspertheNationalElectricCodeandlocalbuildingcodes.
ThecircuitmustreachthebottomoftheChargingStationwithanadditional5"of
loosewiretoterminatetheconnectionontheinsideofChargingStation.
NOTE:Useappropriatestrainreliefforconduitifapplicable.
5. Feedconduitthroughhub.Leaveapproximately5"ofwireleadintheCharging
Station.Secureconduittohubusingproperconduittting.Theuseofareducer
mayberequiredbasedonconduitttingselected(see Figure 3).
6. Stripwires1/2".Insertgroundwireintoterminalblockandsecurewirebytightening
terminalscrews(RefertoTABLE 1forpropertorquevalues).ConnectLine1and
LIne2withwirenuts(see Figure 4).
7. CloseEnclosureDoorandsecurelockwithscrewdriver.PlacenewWarrantyVoid
Padlockontothelockingtab (see Figure 5).
HARD-WIRING CHARGING STATION
Figure 4 - Terminal Block Connection
BC
D
ound
= Line 1 (Hot)
= Line 2 (Hot)
= Gr
A
B
C
= Toroid
D
Strip Gage
3/8"
(.95 cm)
A
1" NPT Hub
Conduit
Cable
Guide pin slot
Figure 3 - Wiring Charging Station
Thumb screw
2-1/2" mounting screw
POWER CHARGING STATION
NOTE: For Hard-Wire Installation,restorepoweratcircuitbreakerorfuse.
For Plug-In Installation,simplyplugtheACSupplyCordintothe
NEMA6-50Rgrounded50A,240VACelectricaloutletsuppliedwiththe
pre-wirekitandingoodworkingconditiontostartpowerupsequence.
Power Up Sequence
• ThePower,ChargingandFaultLEDswillilluminatemomentarilyfollowed
byjustthePowerLED.TheChargingStationwilltheninitiateaself-test
sequence.
NOTE:DONOTplugtheChargeConnectorintothevehiclepriorto
theself-test;thismaycausetheChargingStationtogointoColdLoad
Pick-up,anddelaycharging.
• ThePowerLEDwillashforapproximately3secondsindicating
theself-test,andthenthePowerLEDwillremainlit,indicatingthatthe
ChargingStationisreadyforuse.
Refer to Level 2, 32A Electric Vehicle Charging Station User Guide for
operation.
Warranty Void Padlock Placement
Figure 5
Wire Gauge Torque
6 CU/AL45 in/lbs.
8 CU/AL 40 in/lbs.
10 CU/AL 35 in/lbs.
TABLE 1
Wiring Diagram - 240V
Meter
G
L1N
L1
L2
L2
Main
Breaker
L2
Neutral
L1
Neutral
Bus
Ground
Bus
Ground
40 A
120/240V Charging Station
Local
Service
Panel
Wiring Diagram - 208V
G
L1N
L1
L2 L3
L2
Main
Breaker
Neutral
Bus
Ground
Bus
40 A
Charging Station
Local
Service
Panel
L3
L2
Neutral
L1
Ground
120/208V
Meter