Life Fitness CSHAA User manual

CLUB SERIES HIPAB/ADDUCTOR
Part # 7184601
RevE Revision:1/2/031
ASSEMBLY INSTRUCTIONS

KEY PART#DESCRIPTION QTY KEY PART#DESCRIPTION
QT
Y
171710xx TOWER 122 3102915 3/8 X 3-1/4” BOLT 2
1A 6692601 END CAP 3 X 2 323 3202406 3/8 X 1-1/4” BUTTON HEAD BOLT8
1B 3222801 PULLEY, 4.5 OD X .25 ID X 1 324 3233502 1/2 X 3-1/4” SHOULDER BOLT 1
1C 6866701 WASHER, RH 3/8 ID 325 3102807 3/8” LOW HEIGHT LOCK NUT 31
1D 3102514 WASHER, FLAT 3/8 SAE STZN 426 3221501 3/8” ACORN NUT 1
1E 3102933 3/8-16X2 UNS HEX FHB G2 ZN 227 3102514 3/8” SAE WASHER 38
1F 6866602 CAP, RH20 WHT (03 PLATINUM) 328 6866701 3/8” RH WASHER 60
1G 3102903 3/8-16X2.5 UNS HEX FHB G2 ZN 229 3114502 3/8” LOCK WASHER 1
1H 6480301 SPACER, FLNG 3/8 ID X 5/8 OD X 9/16 430 6122701 3/8 X 1” SPACER 2
1I 3102807 NYLOCK NUT, 3/8-16 LOW HT 431 6122704 3/8 X 1/4” SPACER 4
1J 6714901 GUIDE ROD BUSHING 1 ID X 2 232 3203002 SINGLE SPLIT SHAFT COLLAR 4
1K 3116201 PULLEY, 3.5 OD X 3/8 ID X 1 133 3203501 PILLOW BLOCK 3
1L 7184902 CABLE, BC-TP1,T2,123 134 6913801 WEIGHT STACK SELECTOR PIN 1
1M 6793001 PRODUCT WARNING LABEL 135 3108001 WEIGHT STACK CUSHION 2
271729xx PIVOT ARM SUPPORT 136 3222001 1” SHAFT COLLAR 2
371745xx CROSS BRACE 137 6020601 1/2” FLANGE SPACER 2
471733xx PTD ASSY, RIGHT PIVOT ARM 138 6714901 GUIDE ROD BUSHING 2
4A 71748xx PTD ASSY, ADJUSTMENTARM 139 7184701 PLACARD LABEL, ENGLISH 1
4B 71753xx PTD ASSY, FRONT PULLEY ARM 140 7184801 LANGUAGE PLACARD LABEL*1
4C 71756xx PTD ASSY, REAR PULLEY ARM 141 6926601 GUIDE ROD 2
4D 3104903 BRNG, FLANGE 1-1/4 OD 1 ID 242 6887202 10 LB. WEIGHT PLATE (STD) 20
571741xx LEFT PIVOT ARM 143 6888402 15 LB. WEIGHT PLATE (OPT)10
671723xx CROSS SUPPORT 144 68775xx SEAT PAD 2
771715xx SEAT FRAME 145 69132xx LEG PAD 2
871762xx KNEE SUPPORT 246 6971601 WEIGHT STACK LABEL 1
968839xx GUIDE ROD SUPPORT 147 3230701 STARLOCK WASHER 8
10 3222801 4-1/2” PULLEY 248 6866602 RH CAP WHT 56
11 6140701 1 X 1” GLIDE 5OR 6866603 PLATINUM RH CAP 56
12 71759xx PIVOT LINK 149 7177301 3/8” THREADED ROD 2
13 71765xx HANDLE 150 3233201 ROD END BEARING 4
14 7177001 FOOT SUPPORT251 7177402 SHROUD 1
15 6925501 HEAD PLATE 152 3102935 3/8 X 4-1/2” BOLT 1
16 3102901 3/8 X 1-1/4” BOLT 653 6757701 CABLE CLIP 2
17 3102941 3/8 X 1-1/2” BOLT 254 6866601 BLACK RH CAP 4
18 3102933 3/8 X 2” BOLT 155 3102924 3/8 X 1-3/4” BOLT 1
19 31029xx 3/8 X 2-1/4” BOLT 456 3102903 3/8 X 2-1/2” BOLT 6
20 3102922 3/8 X 2-3/4” BOLT 11 57 3102416 CAP, END 2 X 1 6
21 3102904 3/8 X 3” BOLT 258 6405201 CAP, END 2 SQUARE 10
For all 5 digit part numbers you need to add the color at the end *LANGUAGE PLACARDS-
For weldments use the following codesThese come with the product and are a sheet with all of the
07 Denotes Platinum following lanuages: Japeneese, Italian, Spanish,
08 Denotes White Dutch, French, German, and Portuguese.
For Upholstery use the following codes

3
55 3/8 X 1-3/4” BOLT
19 3/8 X 2-1/4” BOLT
56 3/8X2-1/2”BOLT
20 3/8 X 2-3/4” BOLT
22 3/8 X 3-1/4” BOLT
23 3/8 X 1-1/4” BUTTON HEAD BOLT
24 1/2 X 3-1/4” SHOULDER BOLT
25
3/8” LOW
HEIGHT LOCK
NUT
26
3/8”ACORN NUT
27
3/8” SAE
WASHER
48
RH CAP
(WHITE/PLATINUM/BLACK)
28
RH
WASHER
21 3/8 X 3” BOLT
52 3/8 X 4-1/2” BOLT
47
STARLOCK
WASHER
30
3/8 X 1”
SPACER
37
1/2”
FLANGEBEARING
31
3/8 X 1/4”
SPACER
16 3/8 X 1-1/4” BOLT
17 3/8 X 1-1/2” BOLT
29
3/8”
LOCKWASHER
18 3/8 X 1” BOLT
54

STEP 1:
FIGURE 1
4
0123456
1/2 1/2 1/2 1/2 1/2 1/2
• LOOSELY assemble the CROSS SUPPORT (6) to the TOWER (1) using four RH CAPS (48), two 3/8 X 2-3/4” BOLTS (20), four
3/8” SAE WASHERS (27), four 3/8” RH WASHERS (28) and two 3/8” LOW HEIGHT LOCK NUTS (25) as shown in FIGURE 1.
48 20 3/8 X 2-3/4”
28
27
25
1
6

1
1A (3X)
1G
1H
1B
1J
1E
1D
1C
1F
1I
(2X)
(3X)
(3X)
(4X)
(2X)
(2X)
(4X)
(4X)
1K
1L

STEP 2:
FIGURE 2
5
7
48 20 3/8 X 2-3/4”
28
27
25
6
• LOOSELY assemble the SEAT FRAME (7) to the CROSS SUPPORT (6) using four RH CAPS (48), two 3/8 X 2-3/4” BOLTS (20),
four 3/8” SAE WASHERS (27), four 3/8” RH WASHERS (28) and two 3/8” LOW HEIGHT LOCK NUTS (25) as shown in
FIGURE 2.

6
STEP 3:
FIGURE 3
•Securely tighten all loose frame connections made to this point, then proceed to snap RH
CAPS (48) over the RH WASHERS (28) on all tightened connections.
7
48
20 3/8 X 2-3/4”
28
27
25
3
• LOOSELY assemble the CROSS BRACE (3) to the SEAT FRAME (7) and the TOWER (1) using eight RH CAPS (48), four 3/8 X
2-3/4” BOLTS (20), eight 3/8” SAE WASHERS (27), eight 3/8” RH WASHERS (28) and four 3/8” LOW HEIGHT LOCK NUTS
(25) as shown in FIGURE 3.
1
20 3/8 X 2-3/4”
STEP 4:
FIGURE 4
• SECURELY assemble the SEAT PAD (44) to the SEAT FRAME (7) using two RH CAPS (48), two 3/8 X 1” BOLTS (18) and two
3/8” RH WASHERS (28) as shown in FIGURE 4.
18 3/8 X 1”
28
48
44
7

7
FIGURE 5
21 3/8 X 3”
44
7
48
STEP 5:
28
0123456
1/2 1/2 1/2 1/2 1/2 1/2
STEP 6:
FIGURE 6
7
48 20 3/8 X 2-3/4”
28
27
25
2
• SECURELY assemble the PIVOT ARM SUPPORT (2) to the SEAT FRAME (7) using four RH CAPS (48), two 3/8 X 2-3/4”
BOLTS (20), four 3/8” SAE WASHERS (27), four 3/8” RH WASHERS (28) and two 3/8” LOW HEIGHT LOCK NUTS (25) as
shown in FIGURE 6.
• SECURELY assemble the SEAT PAD (44) to the SEAT FRAME (7) using two RH CAPS (48), two 3/8 X 3” BOLTS (21) and two
3/8” RH WASHERS (28) as shown in FIGURE 5.

8
STEP 7:
FIGURE 7
0123456
1/2 1/2 1/2 1/2 1/2 1/2
3/8 X 4-1/2” 52
11
33
25
4
10
20 3/8 X 2-3/4”
LIGHTLY
TIGHTEN!
53
• Slide one PILLOW BLOCK (33) over the shaft on the RIGHT PIVOT ARM (4.
• LOOSELY assemble one 4-1/2” PULLEY (10) to the middle rectangular tube on the RIGHT PIVOT ARM (4) using one 3/8 X 2-
3/4” BOLT (20), one CABLE CLIP (53) and one 3/8” LOW HEIGHT LOCK NUT (25) as shown in FIGURE 7.
• LOOSELY assemble one 4-1/2” PULLEY (10) to the bottom rectangular tube on the RIGHT PIVOT ARM (4) using one 3/8 X 4-
1/2” BOLT (52), one CABLE CLIP (53) and one 3/8” LOW HEIGHT LOCK NUT (25) as shown in FIGURE 7.
• Assemble two 1 X 1” GLIDES (11) to the top of the L-brackets on the RIGHT PIVOT ARM (4) as shown in FIGURE 7.
4a
4c
4b
57
4d
58

STEP8:
FIGURE 8
9
4
• SECURELYassemble the PILLOW BLOCKS (33) on the RIGHTPIVOTARM (4) to the CROSS SUPPORT (6) and the PIVOTARM
SUPPORT(2)usingfour 3/8 X 1-1/4”BUTTONHEADCAPSCREWS(23), four RH CAPS (48),four 3/8”SAEWASHERS (27),four 3/
8”RHWASHERS(28), four STARLOCKWASHERS (47)and four3/8” LOWHEIGHT LOCK NUTS(25) asshown inFIGURE 8.
6
2
NOTEPOSITION
OFPIVOTARM
23
3/8 X 1-1/4”
6
4
47 2
25
23
3/8 X 1-1/4”
33
28
48
27

STEP9:
FIGURE 9
10
TIGHTEN!
• SECURELYtighten the set screws on the assembled PILLOW BLOCK (33) as shown in FIGURE 9.
33

47
2
25
23
3/8 X 1-1/4”
33
28
48
27
23
3/8 X 1-1/4”
6 5
STEP10: FIGURE 10
11
STEP11:
• SECURELYassemble the PILLOW BLOCKS (33) on the LEFT PIVOTARM (5) to the CROSS SUPPORT (6) and the PIVOTARM
SUPPORT(2) using four3/8X 1-1/4” BUTTON HEADCAPSCREWS (23), four3/8”SAEWASHERS(27), four RHWASHERS(28),
fourSTARLOCKWASHERS(47),four 3/8” LOWHEIGHTLOCK NUTS (25)andfour RH CAPS (48)as showninFIGURE 11.
FIGURE 11
33
5
• Slide two PILLOW BLOCKS (33) over the LEFT PIVOTARM
(5)as shown inFIGURE 10.
4
6

5
12
STEP12:
FIGURE 12
ADJUSTUPORDOWN
4
• Rotate both PIVOTARMS (4 & 5) so that they contact each other. Adjust the LEFT PIVOTARM (5) so that both arms are the same
height.TIGHTENthe PILLOW BLOCK (33)set screws.
33 TIGHTEN!
33
TIGHTEN!

STEP13:
FIGURE 13
13
25
55
48
10
4
• CAREFULLYroute theCABLEaround both the4-1/2”PULLEYS (10) ontheRIGHTPIVOTARM (4) asshown, andassemblethe end
oftheCABLEto the CROSS SUPPORT(6) using two RH CAPS(48), one 3/8X 1-3/4” BOLT(55), two 3/8”RHWASHERS (28)and one
3/8”LOW HEIGHT LOCK NUTS(25)asshowninFIGURE 13. (NOTE:MakesuretheCABLErunsinthegroovesof allPULLEYS.)
0123456
1/2 1/2 1/2 1/2 1/2 1/2
6 28
CABLE
3/8 X 1-3/4”
• SECURELY tighten the BOLTS connecting the PULLEYS to the RIGHT PIVOT ARM (4). (NOTE: Orientate both CABLE
CLIPS (53) as shown.)
• Assembletwo 1 X1”GLIDES (11)to the tubeon theCROSS SUPPORT(6) where theRIGHTPIVOTARM (4) contactsthetube on both
sides as shown in FIGURE 13.
11
53
53

STEP14:
• Insert the two GUIDE RODS (41) (found in SHROUD KIT box) into the base of the TOWER (1) as shown in FIGURE 14. Lubricate the
GUIDE RODS (41) with a slicon or teflon spray that is available at most hardware stores.
• SlidetwoWEIGHTSTACK CUSHIONS (35)down over theGUIDE RODS (41).See FIGURE 14.
• UsingEXTREMECARE place fifteen10 LB.WEIGHTPLATES (42) overthe GUIDE RODS(41)as shown inFIGURE 14.(NOTE:If
HEAVYWEIGHTOPTIONisbeingused,slideten15LB.WEIGHTPLATES(43)overtheGUIDERODS(41)first,thenslidefive10
LB.WEIGHTPLATES(42)overtheGUIDERODS.)
• Carefully Slide the HEAD PLATE (15) down over the GUIDE RODS (41) onto the weight stack as shown in FIGURE 14.
• Slide one WEIGHTSTACK SELECTOR PIN (34) over the shaft on the HEAD PLATE (15) as shown in FIGURE 14.
FIGURE 14
14
• Slide two GUIDE ROD BUSHINGS (38) over each GUIDE ROD(41).
• Slidetwo 1” SHAFTCOLLARS (36)over eachGUIDEROD (41) asshown inFIGURE14.
• Placethe GUIDE ROD SUPPORT(9)overthe GUIDE RODS(41) asshown inFIGURE 14.
35
42
41
15
34
36
38
9
1
42
43
HEAVYWEIGHT
OPTION

15
STEP15:
FIGURE 15
• SECURELY assemble the GUIDE ROD SUPPORT (9) to the TOWER (1) using four RH CAPS (48), two 3/8 X 2-1/2” BOLTS
(56),four 3/8” RHWASHERS (28) andtwo 3/8”LOWHEIGHT LOCK NUTS (25)asshown in FIGURE15. (NOTE:Be sure toroute
cablethroughtheholeof theGUIDE ROD SUPPORT(9) before tightening.)
TIGHTEN!
56 3/8 X 2-1/2”
48
28
25
38
36
• Slide GUIDE ROD BUSHINGS (38) into the tubes on the GUIDE ROD SUPPORT (9), slide 1” SHAFT COLLARS (36) under-
neath the GUIDE ROD BUSHINGS (38) and SECURELY tighten the set screws.
9
1
0123456
1/2 1/2 1/2 1/2 1/2 1/2
• Screw the threaded end of the CABLE into the end of the shaft on the HEAD PLATE (15) until the CABLE is taut and tighten jam
nutsecurely. SeeFIGURE 15.
• Insert the WEIGHT STACK PIN (34) into the WEIGHTSTACK as shown in FIGURE 15.
TIGHTEN!
CABLE
15
34

• Finishassembling theHANDLE (13)to the RIGHTPIVOTARM (4) usingone1/2 X 3-1/4”SHOULDER BOLT(24), two 1/2”
FLANGEBEARINGS(37), one 3/8”LOCKWASHER (29),and one3/8”ACORN NUT(26) as shown inFIGURE 16.(NOTE:Tighten
enoughtoallowHANDLE tolift upfreely withoutsticking.)
16
STEP16:
FIGURE 16
29
26
13
4
1/2 X 3-1/4” 24
TIGHTEN
SPRINGPINNUT
• Insert the SPRINGASSEMBLY on the HANDLE (13) into the HOUSING on the RIGHTPIVOTARM (4). Thread the nut into the
HOUSINGandtighten SECURELY.
37
HOUSING
SHOULDER
BOULT
STEP17:
FIGURE 17
• SECURELY assemble two FOOT SUPPORTS (14) to the RIGHT and LEFT PIVOTARMS (4 & 5) using four RH CAPS (48),
four BLACK RH CAPS (54), four 3/8 X 2-1/2” (56), eight 3/8” RH WASHERS (28) and four 3/8” LOW HEIGHT LOCK NUTS
(25)asshownin FIGURE 17. (NOTE:MakesureFOOTSUPPORTS(14)line upVERTICALYbeforetightening. SEEINSET.)
56
14
28
54
25 5
4
48
3/8X 2-1/2”
LINEUP!

STEP18:
• Assemble the ROD END BEARINGS (50) to the 3/8”
THREADED RODS (49) so that a 2-7/8” gap exists
between the end of the ROD END BEARINGS (5) as
showninFIGURE 18. (NOTE:Makesure each
THREADEDROD(49)isscrewedintoeachRODEND
(50)equally.)
FIGURE 18
50
49
2-7/8”
FIGURE 19
3/8 X 3-1/4” 22
25
27
31
48
50
28
5
4
STEP19:
• SECURELYassemble theRODEND BEARINGS (50) totheRIGHTPIVOTARM(4) using two RHCAPS(48), one 3/8 X3-1/4”BOLT
(22),two 3/8” SAEWASHERS (27),two3/8”RHWASHERS(28), one3/8X1/4”SPACER (31)andone3/8”LOWHEIGHTLOCKNUTS
(25)as shown inFIGURE19.
• SECURELYassemble the ROD END BEARINGS(50)totheLEFTPIVOTARM(5)usingtwoRHCAPS (48), one 3/8X3-1/4”BOLT(22),
two3/8”SAE WASHERS(27), two 3/8”RHWASHERS(28),one3/8X 1/4” SPACER(31)andone3/8”LOWHEIGHTLOCKNUTS(25)
asshown in FIGURE19. 17
10X
(NOTE:About10 complete
revolutions each end)
10X

47
2
25
23
3/8 X 1-1/4”
33
28
48
27
23
3/8 X 1-1/4”
6 5
STEP 9: FIGURE 9
10
STEP 10:
• LOOSELYassemble the PILLOW BLOCKS (33) on the LEFT PIVOTARM (5) to the CROSS SUPPORT (6) and the PIVOTARM
SUPPORT (2) using four 3/8 X 1-1/4” BUTTON HEAD CAP SCREWS (23), four 3/8” SAE WASHERS (27), four RH WASHERS
(28), four STARLOCK WASHERS (47), four 3/8” LOW HEIGHTLOCK NUTS (25) and four RH CAPS (48) as shown in FIGURE
10.
FIGURE 10
33
5
• Slide two PILLOW BLOCKS (33) over the LEFT PIVOTARM
(5) and LIGHTLY tighten the set screws on the PILLOW
BLOCKS (33) as shown in FIGURE 9.
• LOOSEN set screws on the PILLOW BLOCKS (33) on the LEFTPIVOTARM (5) & RIGHT PIVOTARM (4). Rotate both PIVOT
ARM (4 & 5) so that they contact each other and line up. TIGHTEN the PILLOW BLOCKS (33) on both PIVOT ARMS (4 & 5)
and to the CROSS SUPPORT (6) and PIVOTARM SUPPORT (2).Adjust the PIVOT ARMS (4 & 5) up or down so that both arms
are the same height. TIGHTEN all PILLOW BLOCK (33) set screws.
TIGHTEN!
4
6
4d

STEP 18:
FIGURE 18
16
• Slide two SINGLE SPLIT SHAFT COLLARS (32) and the PIVOTLINK (12) over the shaft on the SEATFRAME (7) and LOOSELY
tighten the set screws on the SINGLE SPLIT SHAFT COLLARS (32) as shown in FIGURE 18.
12
32
7
0123456
1/2 1/2 1/2 1/2 1/2 1/2
4d