Life Fitness CSHAA User manual

CLUB SERIES HIPAB/ADDUCTOR
Part # 7184601
RevE Revision:1/2/031
ASSEMBLY INSTRUCTIONS

KEY PART#DESCRIPTION QTY KEY PART#DESCRIPTION
QT
Y
171710xx TOWER 122 3102915 3/8 X 3-1/4” BOLT 2
1A 6692601 END CAP 3 X 2 323 3202406 3/8 X 1-1/4” BUTTON HEAD BOLT8
1B 3222801 PULLEY, 4.5 OD X .25 ID X 1 324 3233502 1/2 X 3-1/4” SHOULDER BOLT 1
1C 6866701 WASHER, RH 3/8 ID 325 3102807 3/8” LOW HEIGHT LOCK NUT 31
1D 3102514 WASHER, FLAT 3/8 SAE STZN 426 3221501 3/8” ACORN NUT 1
1E 3102933 3/8-16X2 UNS HEX FHB G2 ZN 227 3102514 3/8” SAE WASHER 38
1F 6866602 CAP, RH20 WHT (03 PLATINUM) 328 6866701 3/8” RH WASHER 60
1G 3102903 3/8-16X2.5 UNS HEX FHB G2 ZN 229 3114502 3/8” LOCK WASHER 1
1H 6480301 SPACER, FLNG 3/8 ID X 5/8 OD X 9/16 430 6122701 3/8 X 1” SPACER 2
1I 3102807 NYLOCK NUT, 3/8-16 LOW HT 431 6122704 3/8 X 1/4” SPACER 4
1J 6714901 GUIDE ROD BUSHING 1 ID X 2 232 3203002 SINGLE SPLIT SHAFT COLLAR 4
1K 3116201 PULLEY, 3.5 OD X 3/8 ID X 1 133 3203501 PILLOW BLOCK 3
1L 7184902 CABLE, BC-TP1,T2,123 134 6913801 WEIGHT STACK SELECTOR PIN 1
1M 6793001 PRODUCT WARNING LABEL 135 3108001 WEIGHT STACK CUSHION 2
271729xx PIVOT ARM SUPPORT 136 3222001 1” SHAFT COLLAR 2
371745xx CROSS BRACE 137 6020601 1/2” FLANGE SPACER 2
471733xx PTD ASSY, RIGHT PIVOT ARM 138 6714901 GUIDE ROD BUSHING 2
4A 71748xx PTD ASSY, ADJUSTMENTARM 139 7184701 PLACARD LABEL, ENGLISH 1
4B 71753xx PTD ASSY, FRONT PULLEY ARM 140 7184801 LANGUAGE PLACARD LABEL*1
4C 71756xx PTD ASSY, REAR PULLEY ARM 141 6926601 GUIDE ROD 2
4D 3104903 BRNG, FLANGE 1-1/4 OD 1 ID 242 6887202 10 LB. WEIGHT PLATE (STD) 20
571741xx LEFT PIVOT ARM 143 6888402 15 LB. WEIGHT PLATE (OPT)10
671723xx CROSS SUPPORT 144 68775xx SEAT PAD 2
771715xx SEAT FRAME 145 69132xx LEG PAD 2
871762xx KNEE SUPPORT 246 6971601 WEIGHT STACK LABEL 1
968839xx GUIDE ROD SUPPORT 147 3230701 STARLOCK WASHER 8
10 3222801 4-1/2” PULLEY 248 6866602 RH CAP WHT 56
11 6140701 1 X 1” GLIDE 5OR 6866603 PLATINUM RH CAP 56
12 71759xx PIVOT LINK 149 7177301 3/8” THREADED ROD 2
13 71765xx HANDLE 150 3233201 ROD END BEARING 4
14 7177001 FOOT SUPPORT251 7177402 SHROUD 1
15 6925501 HEAD PLATE 152 3102935 3/8 X 4-1/2” BOLT 1
16 3102901 3/8 X 1-1/4” BOLT 653 6757701 CABLE CLIP 2
17 3102941 3/8 X 1-1/2” BOLT 254 6866601 BLACK RH CAP 4
18 3102933 3/8 X 2” BOLT 155 3102924 3/8 X 1-3/4” BOLT 1
19 31029xx 3/8 X 2-1/4” BOLT 456 3102903 3/8 X 2-1/2” BOLT 6
20 3102922 3/8 X 2-3/4” BOLT 11 57 3102416 CAP, END 2 X 1 6
21 3102904 3/8 X 3” BOLT 258 6405201 CAP, END 2 SQUARE 10
For all 5 digit part numbers you need to add the color at the end *LANGUAGE PLACARDS-
For weldments use the following codesThese come with the product and are a sheet with all of the
07 Denotes Platinum following lanuages: Japeneese, Italian, Spanish,
08 Denotes White Dutch, French, German, and Portuguese.
For Upholstery use the following codes

3
55 3/8 X 1-3/4” BOLT
19 3/8 X 2-1/4” BOLT
56 3/8X2-1/2”BOLT
20 3/8 X 2-3/4” BOLT
22 3/8 X 3-1/4” BOLT
23 3/8 X 1-1/4” BUTTON HEAD BOLT
24 1/2 X 3-1/4” SHOULDER BOLT
25
3/8” LOW
HEIGHT LOCK
NUT
26
3/8”ACORN NUT
27
3/8” SAE
WASHER
48
RH CAP
(WHITE/PLATINUM/BLACK)
28
RH
WASHER
21 3/8 X 3” BOLT
52 3/8 X 4-1/2” BOLT
47
STARLOCK
WASHER
30
3/8 X 1”
SPACER
37
1/2”
FLANGEBEARING
31
3/8 X 1/4”
SPACER
16 3/8 X 1-1/4” BOLT
17 3/8 X 1-1/2” BOLT
29
3/8”
LOCKWASHER
18 3/8 X 1” BOLT
54

STEP 1:
FIGURE 1
4
0123456
1/2 1/2 1/2 1/2 1/2 1/2
• LOOSELY assemble the CROSS SUPPORT (6) to the TOWER (1) using four RH CAPS (48), two 3/8 X 2-3/4” BOLTS (20), four
3/8” SAE WASHERS (27), four 3/8” RH WASHERS (28) and two 3/8” LOW HEIGHT LOCK NUTS (25) as shown in FIGURE 1.
48 20 3/8 X 2-3/4”
28
27
25
1
6

1
1A (3X)
1G
1H
1B
1J
1E
1D
1C
1F
1I
(2X)
(3X)
(3X)
(4X)
(2X)
(2X)
(4X)
(4X)
1K
1L

STEP 2:
FIGURE 2
5
7
48 20 3/8 X 2-3/4”
28
27
25
6
• LOOSELY assemble the SEAT FRAME (7) to the CROSS SUPPORT (6) using four RH CAPS (48), two 3/8 X 2-3/4” BOLTS (20),
four 3/8” SAE WASHERS (27), four 3/8” RH WASHERS (28) and two 3/8” LOW HEIGHT LOCK NUTS (25) as shown in
FIGURE 2.

6
STEP 3:
FIGURE 3
•Securely tighten all loose frame connections made to this point, then proceed to snap RH
CAPS (48) over the RH WASHERS (28) on all tightened connections.
7
48
20 3/8 X 2-3/4”
28
27
25
3
• LOOSELY assemble the CROSS BRACE (3) to the SEAT FRAME (7) and the TOWER (1) using eight RH CAPS (48), four 3/8 X
2-3/4” BOLTS (20), eight 3/8” SAE WASHERS (27), eight 3/8” RH WASHERS (28) and four 3/8” LOW HEIGHT LOCK NUTS
(25) as shown in FIGURE 3.
1
20 3/8 X 2-3/4”
STEP 4:
FIGURE 4
• SECURELY assemble the SEAT PAD (44) to the SEAT FRAME (7) using two RH CAPS (48), two 3/8 X 1” BOLTS (18) and two
3/8” RH WASHERS (28) as shown in FIGURE 4.
18 3/8 X 1”
28
48
44
7

7
FIGURE 5
21 3/8 X 3”
44
7
48
STEP 5:
28
0123456
1/2 1/2 1/2 1/2 1/2 1/2
STEP 6:
FIGURE 6
7
48 20 3/8 X 2-3/4”
28
27
25
2
• SECURELY assemble the PIVOT ARM SUPPORT (2) to the SEAT FRAME (7) using four RH CAPS (48), two 3/8 X 2-3/4”
BOLTS (20), four 3/8” SAE WASHERS (27), four 3/8” RH WASHERS (28) and two 3/8” LOW HEIGHT LOCK NUTS (25) as
shown in FIGURE 6.
• SECURELY assemble the SEAT PAD (44) to the SEAT FRAME (7) using two RH CAPS (48), two 3/8 X 3” BOLTS (21) and two
3/8” RH WASHERS (28) as shown in FIGURE 5.

8
STEP 7:
FIGURE 7
0123456
1/2 1/2 1/2 1/2 1/2 1/2
3/8 X 4-1/2” 52
11
33
25
4
10
20 3/8 X 2-3/4”
LIGHTLY
TIGHTEN!
53
• Slide one PILLOW BLOCK (33) over the shaft on the RIGHT PIVOT ARM (4.
• LOOSELY assemble one 4-1/2” PULLEY (10) to the middle rectangular tube on the RIGHT PIVOT ARM (4) using one 3/8 X 2-
3/4” BOLT (20), one CABLE CLIP (53) and one 3/8” LOW HEIGHT LOCK NUT (25) as shown in FIGURE 7.
• LOOSELY assemble one 4-1/2” PULLEY (10) to the bottom rectangular tube on the RIGHT PIVOT ARM (4) using one 3/8 X 4-
1/2” BOLT (52), one CABLE CLIP (53) and one 3/8” LOW HEIGHT LOCK NUT (25) as shown in FIGURE 7.
• Assemble two 1 X 1” GLIDES (11) to the top of the L-brackets on the RIGHT PIVOT ARM (4) as shown in FIGURE 7.
4a
4c
4b
57
4d
58

STEP8:
FIGURE 8
9
4
• SECURELYassemble the PILLOW BLOCKS (33) on the RIGHTPIVOTARM (4) to the CROSS SUPPORT (6) and the PIVOTARM
SUPPORT(2)usingfour 3/8 X 1-1/4”BUTTONHEADCAPSCREWS(23), four RH CAPS (48),four 3/8”SAEWASHERS (27),four 3/
8”RHWASHERS(28), four STARLOCKWASHERS (47)and four3/8” LOWHEIGHT LOCK NUTS(25) asshown inFIGURE 8.
6
2
NOTEPOSITION
OFPIVOTARM
23
3/8 X 1-1/4”
6
4
47 2
25
23
3/8 X 1-1/4”
33
28
48
27

STEP9:
FIGURE 9
10
TIGHTEN!
• SECURELYtighten the set screws on the assembled PILLOW BLOCK (33) as shown in FIGURE 9.
33

47
2
25
23
3/8 X 1-1/4”
33
28
48
27
23
3/8 X 1-1/4”
6 5
STEP10: FIGURE 10
11
STEP11:
• SECURELYassemble the PILLOW BLOCKS (33) on the LEFT PIVOTARM (5) to the CROSS SUPPORT (6) and the PIVOTARM
SUPPORT(2) using four3/8X 1-1/4” BUTTON HEADCAPSCREWS (23), four3/8”SAEWASHERS(27), four RHWASHERS(28),
fourSTARLOCKWASHERS(47),four 3/8” LOWHEIGHTLOCK NUTS (25)andfour RH CAPS (48)as showninFIGURE 11.
FIGURE 11
33
5
• Slide two PILLOW BLOCKS (33) over the LEFT PIVOTARM
(5)as shown inFIGURE 10.
4
6

5
12
STEP12:
FIGURE 12
ADJUSTUPORDOWN
4
• Rotate both PIVOTARMS (4 & 5) so that they contact each other. Adjust the LEFT PIVOTARM (5) so that both arms are the same
height.TIGHTENthe PILLOW BLOCK (33)set screws.
33 TIGHTEN!
33
TIGHTEN!

STEP13:
FIGURE 13
13
25
55
48
10
4
• CAREFULLYroute theCABLEaround both the4-1/2”PULLEYS (10) ontheRIGHTPIVOTARM (4) asshown, andassemblethe end
oftheCABLEto the CROSS SUPPORT(6) using two RH CAPS(48), one 3/8X 1-3/4” BOLT(55), two 3/8”RHWASHERS (28)and one
3/8”LOW HEIGHT LOCK NUTS(25)asshowninFIGURE 13. (NOTE:MakesuretheCABLErunsinthegroovesof allPULLEYS.)
0123456
1/2 1/2 1/2 1/2 1/2 1/2
6 28
CABLE
3/8 X 1-3/4”
• SECURELY tighten the BOLTS connecting the PULLEYS to the RIGHT PIVOT ARM (4). (NOTE: Orientate both CABLE
CLIPS (53) as shown.)
• Assembletwo 1 X1”GLIDES (11)to the tubeon theCROSS SUPPORT(6) where theRIGHTPIVOTARM (4) contactsthetube on both
sides as shown in FIGURE 13.
11
53
53

STEP14:
• Insert the two GUIDE RODS (41) (found in SHROUD KIT box) into the base of the TOWER (1) as shown in FIGURE 14. Lubricate the
GUIDE RODS (41) with a slicon or teflon spray that is available at most hardware stores.
• SlidetwoWEIGHTSTACK CUSHIONS (35)down over theGUIDE RODS (41).See FIGURE 14.
• UsingEXTREMECARE place fifteen10 LB.WEIGHTPLATES (42) overthe GUIDE RODS(41)as shown inFIGURE 14.(NOTE:If
HEAVYWEIGHTOPTIONisbeingused,slideten15LB.WEIGHTPLATES(43)overtheGUIDERODS(41)first,thenslidefive10
LB.WEIGHTPLATES(42)overtheGUIDERODS.)
• Carefully Slide the HEAD PLATE (15) down over the GUIDE RODS (41) onto the weight stack as shown in FIGURE 14.
• Slide one WEIGHTSTACK SELECTOR PIN (34) over the shaft on the HEAD PLATE (15) as shown in FIGURE 14.
FIGURE 14
14
• Slide two GUIDE ROD BUSHINGS (38) over each GUIDE ROD(41).
• Slidetwo 1” SHAFTCOLLARS (36)over eachGUIDEROD (41) asshown inFIGURE14.
• Placethe GUIDE ROD SUPPORT(9)overthe GUIDE RODS(41) asshown inFIGURE 14.
35
42
41
15
34
36
38
9
1
42
43
HEAVYWEIGHT
OPTION

15
STEP15:
FIGURE 15
• SECURELY assemble the GUIDE ROD SUPPORT (9) to the TOWER (1) using four RH CAPS (48), two 3/8 X 2-1/2” BOLTS
(56),four 3/8” RHWASHERS (28) andtwo 3/8”LOWHEIGHT LOCK NUTS (25)asshown in FIGURE15. (NOTE:Be sure toroute
cablethroughtheholeof theGUIDE ROD SUPPORT(9) before tightening.)
TIGHTEN!
56 3/8 X 2-1/2”
48
28
25
38
36
• Slide GUIDE ROD BUSHINGS (38) into the tubes on the GUIDE ROD SUPPORT (9), slide 1” SHAFT COLLARS (36) under-
neath the GUIDE ROD BUSHINGS (38) and SECURELY tighten the set screws.
9
1
0123456
1/2 1/2 1/2 1/2 1/2 1/2
• Screw the threaded end of the CABLE into the end of the shaft on the HEAD PLATE (15) until the CABLE is taut and tighten jam
nutsecurely. SeeFIGURE 15.
• Insert the WEIGHT STACK PIN (34) into the WEIGHTSTACK as shown in FIGURE 15.
TIGHTEN!
CABLE
15
34

• Finishassembling theHANDLE (13)to the RIGHTPIVOTARM (4) usingone1/2 X 3-1/4”SHOULDER BOLT(24), two 1/2”
FLANGEBEARINGS(37), one 3/8”LOCKWASHER (29),and one3/8”ACORN NUT(26) as shown inFIGURE 16.(NOTE:Tighten
enoughtoallowHANDLE tolift upfreely withoutsticking.)
16
STEP16:
FIGURE 16
29
26
13
4
1/2 X 3-1/4” 24
TIGHTEN
SPRINGPINNUT
• Insert the SPRINGASSEMBLY on the HANDLE (13) into the HOUSING on the RIGHTPIVOTARM (4). Thread the nut into the
HOUSINGandtighten SECURELY.
37
HOUSING
SHOULDER
BOULT
STEP17:
FIGURE 17
• SECURELY assemble two FOOT SUPPORTS (14) to the RIGHT and LEFT PIVOTARMS (4 & 5) using four RH CAPS (48),
four BLACK RH CAPS (54), four 3/8 X 2-1/2” (56), eight 3/8” RH WASHERS (28) and four 3/8” LOW HEIGHT LOCK NUTS
(25)asshownin FIGURE 17. (NOTE:MakesureFOOTSUPPORTS(14)line upVERTICALYbeforetightening. SEEINSET.)
56
14
28
54
25 5
4
48
3/8X 2-1/2”
LINEUP!

STEP18:
• Assemble the ROD END BEARINGS (50) to the 3/8”
THREADED RODS (49) so that a 2-7/8” gap exists
between the end of the ROD END BEARINGS (5) as
showninFIGURE 18. (NOTE:Makesure each
THREADEDROD(49)isscrewedintoeachRODEND
(50)equally.)
FIGURE 18
50
49
2-7/8”
FIGURE 19
3/8 X 3-1/4” 22
25
27
31
48
50
28
5
4
STEP19:
• SECURELYassemble theRODEND BEARINGS (50) totheRIGHTPIVOTARM(4) using two RHCAPS(48), one 3/8 X3-1/4”BOLT
(22),two 3/8” SAEWASHERS (27),two3/8”RHWASHERS(28), one3/8X1/4”SPACER (31)andone3/8”LOWHEIGHTLOCKNUTS
(25)as shown inFIGURE19.
• SECURELYassemble the ROD END BEARINGS(50)totheLEFTPIVOTARM(5)usingtwoRHCAPS (48), one 3/8X3-1/4”BOLT(22),
two3/8”SAE WASHERS(27), two 3/8”RHWASHERS(28),one3/8X 1/4” SPACER(31)andone3/8”LOWHEIGHTLOCKNUTS(25)
asshown in FIGURE19. 17
10X
(NOTE:About10 complete
revolutions each end)
10X

47
2
25
23
3/8 X 1-1/4”
33
28
48
27
23
3/8 X 1-1/4”
6 5
STEP 9: FIGURE 9
10
STEP 10:
• LOOSELYassemble the PILLOW BLOCKS (33) on the LEFT PIVOTARM (5) to the CROSS SUPPORT (6) and the PIVOTARM
SUPPORT (2) using four 3/8 X 1-1/4” BUTTON HEAD CAP SCREWS (23), four 3/8” SAE WASHERS (27), four RH WASHERS
(28), four STARLOCK WASHERS (47), four 3/8” LOW HEIGHTLOCK NUTS (25) and four RH CAPS (48) as shown in FIGURE
10.
FIGURE 10
33
5
• Slide two PILLOW BLOCKS (33) over the LEFT PIVOTARM
(5) and LIGHTLY tighten the set screws on the PILLOW
BLOCKS (33) as shown in FIGURE 9.
• LOOSEN set screws on the PILLOW BLOCKS (33) on the LEFTPIVOTARM (5) & RIGHT PIVOTARM (4). Rotate both PIVOT
ARM (4 & 5) so that they contact each other and line up. TIGHTEN the PILLOW BLOCKS (33) on both PIVOT ARMS (4 & 5)
and to the CROSS SUPPORT (6) and PIVOTARM SUPPORT (2).Adjust the PIVOT ARMS (4 & 5) up or down so that both arms
are the same height. TIGHTEN all PILLOW BLOCK (33) set screws.
TIGHTEN!
4
6
4d