Liko LikoLight User manual

© Copyright Liko AB
LikoLight
Service Manual
English
3EN450401-02
2007-05-23
Prod.no: 2030001
s/n: 2503548
Proj: 364,373,408,418,467

Liko AB • Nedre vägen 100 • SE-975 92 Luleå • Sweden
tel [phone] • fax [phone]
[email protected] • www.liko.com
Table of Contents
Position Ref.no. Page
1.0
LikoLight
Table of contents ................................................................ 1.0...................2
Care and Maintenance ....................................................... 2.0...................3
Technical Data.................................................................... 3.0...................4
Spare Parts Positions......................................................... 4.0...................5
Spare Parts List.................................................................. 5.0...................6
Battery ........................................................... 21................ 5.21................. 9
Emergency Lowering Device......................... 51................ 5.51............... 11
Handcontrol EM 2-button............................... 54................ 5.54...............13
Overhead Beam Restoration set ................... 62................ 5.62...............15
Lift Arm Plastic Cover .................................... 63................ 5.63...............17
Safety Latch.................................................. 87................ 5.87...............19
Charger for Extra battery, Wallmounted ...... 138................ 5.138.............21
Extra Battery box, incl. batteries.................. 139................ 5.139............. 23
Actuator LikoLight........................................ 150................ 5.150.............25
Front wheel 75mm....................................... 153................ 5.153............. 27
Rear wheel 75 mm ...................................... 154................ 5.154.............29
Control Box LikoLight .................................. 155................ 5.155.............31
Locking Handle............................................ 156................ 5.156.............33
Conveyor Strap............................................ 157................ 5.157.............35
Attachment for Control Box LikoLight.......... 158................ 5.158.............37
Front Fork Cover LL,Vi ................................ 159................ 5.159.............39
Restoration set Emergency Lowering.......... 220................ 5.220.............41
Safety Latch Universal Slingbar .................. 264................ 5.264.............43
Front Wheel 75 mm Standard ..................... 284................ 5.284.............45
Rear Wheel 75 mm Standard...................... 285................ 5.285.............47
Hook for handcontrol 2,4,6 .......................... 292................ 5.292.............49
Safety Latch, composite ...............................311................ 5.311 .............51
U-base bag, LikoLight.................................. 314................ 5.314.............53
Mast bag, LikoLight ..................................... 315................ 5.315.............54
Controlbox bag, LikoLight............................ 316................ 5.316............. 55
Wheels, LikoLight travelbag ........................ 317................ 5.317.............56
Hub with snap locking, LikoLight travelbag . 319................ 5.319.............57
Wheel axle, LikoLight travelbag................... 320................ 5.320.............58
Simple Troubleshooting ...................................................... 6.0.................60
Exploded views................................................................... 7.0.................61
Components ....................................................................... 8.0.................64
Decal Instruction................................................................. 9.0.................67
Periodic Inspection ............................................................. 10.0...............68
Product Changes................................................................ 11.0 ............... 72

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3
2.0
Care and Maintenance
Care and Maintenance
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© Copyright Liko AB 2007-05
For safe and trouble-free operation, a few routine procedures should be performed every day
the lift is used.
• Visually inspect the lift and check for external damage or wear.
• Check that screws and lock nuts on the slingbar are tight.
• Check that the safety latches on the slingbar work properly.
• Check the handcontrol and the lift and width movements.
• Check the emergency lowering function (both electrical and mechanical).
• Charge the battery every day the lift is used, and check charger function.
When necessary, clean the lift with warm water or ethanol and check to ensure that the wheels are free
of dirt and hair. NOTE! Do not use chemicals containing phenol or chlorine, since this may damage
aluminium and polyamide materials.
Transportation and storage
During transportation, or when the lift is not to be used for some time, the Emergency Stop button should
be pushed in. Store the lift at a temperature exceeding freezing point and at normal relative humidity (no
more than 60%).
Inspection
The lift must be thoroughly inspected at least once per year. Pay particular attention to parts that show
wear, for example, joints, bolts, etc.
Service must be carried out according to Liko service manuals and by authorized personnel.
IMPORTANT!
Repairs and maintenance may only be carried out by authorized Liko service personnel using Liko
original spare parts.
Service agreements
Liko invites you to sign a service agreement for regular maintenance and testing of your LikoLight.
Liko´s products are constantly being updated and rened. Liko reserves the right to change aspects of the
products without prior notice. Contact your Liko representative for updated information and advice.
Made in Sweden
Liko is quality certied according to ISO 9001 and environment certied according to ISO 14001.
Manufacturer:
Liko AB
Nedre Vägen 100
SE-975 92 Luleå
Sweden
[email protected]
National Distributor in USA and Canada: Liko Distributor in UK:
Liko (UK) Ltd.
Brunel Centre,
Stroudwater Business Park
Stonehouse, Gloucester
GL10 3RU, United Kingdom
Phone: [phone]
Fax: [phone]
[email protected]
Liko North America
122 Grove Street
Franklin, Ma 02038, USA
Phone: [phone]
Fax: [phone]
[e-mail]

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4
3.0
3 Liko • www.liko.com
Instruction guide LikoLight • 7EN145102-01
Technical data
Material: Aluminium
Emergency Mechanical (patented) and
lowering: electrical
Intermittent Int. Op. 10/90, active operation
operation: max 2 min. Out of a time of 100,
active must be less than 10,
though not more than 2 min.
Degree of
protection: IP 43
Built for indoor operation.
Type B, according to the degree of protection
against electric shock.
Class ll equipment.
Lifting speed: 3,8 cm/s without load
Batteries: 2 pcs. 12 V 2,9Ah valve-regulated lead-
acid gel-type batteries. New batteries
available from supplier.
Battery charger: Wall-mounted charger, 100-240 V,
50-60 Hz, 400 mA
Motor (mast): 24 V 6A, Fabr. Linak, permanent
magnetic motor with mechanical
safety mechanism and safety nut.
Wheels: Standard front: 75 mm twin
Alt. front: 100 mm twin
Standard rear: 75 mm twin, brake-
equipped
Alt. rear: 125 mm twin, brake-equipped
Weight: Base: 10 kg (22.1 lbs.)
Lift mast: 9 kg (19.8 lbs.)
Control unit incl. battery pack +
handcontrol: 4 kg (8.8 lbs.)
Product description
1. Lift mast
2. Lift arm
3. Base
4. Handcontrol
5. Battery box
6. Control box with
emergency stop and
electrical emergency
lowering
7. Slingbar with safety
latches
8. Product decal
9. Strap LikoLight
slingbar
10. Motor/actuator for
lift arm
11. Locking handle
12. Rear wheels with
brakes
13. Front wheels
14. Flexlink
15. Emergency lowe-
ring (mechanical)
16. Colour codes for
sling sizes
17. Pedal for base-
width adjustment
18. Guide screw
19. Battery charger
20. Strap (for
transportation)
3
7
13
14 2
4
5
6
16
15
8
11
17
12
18
10
19
20
A: Max. load and weight in kg. Measurement in cm.
A: Max. load and weight in lbs. Measurement in inch.
* 11 cm (4.3 inches) is standard. 14 cm (5.5 inches) is valid when the front wheel diameter is 100 mm (3.94 inches).
Turning
LikoLight Max. load L A B B1C D E F * F1G Weight
Max Min Max Min Max. Min. Tot. diameter
,
Measurements
A: 140 156 26 176 118 115 81 65-108 51-96 97 11/14 3.2/4.8 72 50 23 127
9
1
B: 308 61.4 10.2 69.3 46.5 45.3 31.9 25.6-42.5 20-37.8 38.2 4.3/5.5 1.3/1.9 28.3 19.7 50.7 50

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5
4.0
Spare Parts Positions
2
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Sparepartpositions
LikoLight
139
51
54
150
153
154
155
156
158
159
157
62 63
138
220
311
292
21
315
316
314
318
319
320
26487
284
285

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6
5.0
Spare Parts List
Spareparts
3
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PART.NO POS.NO ARTICLE UNIT
LikoLight
20090025 21 Battery pce
20190011 51 Emergency Lowering Device pce
20190016 54 Handcontrol EM 2-Button pce
20190044 62 Overhead Beam Restoration set set
20190045 63 Lift Arm Plastic Cover set
31190018 87 Safety Latch pair
2004106 138 Charger for Extra Battery Wallmounted pce
2006106 139 Extra Battery box, incl. batteries pce
20390008 150 Actuator LikoLight pce
20390001 153 Front Wheel 75 mm pce
(Up to s/n 2503101)
20390002 154 Rear Wheel 75 mm pce
(Up to s/n 2503101)
20390007 155 Control Box LikoLight pce
20390003 156 Locking Handle set
X 2

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7
5.0
Spare Parts List
Spareparts
4
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PART.NO POS.NO ARTICLE UNIT
20390004 157 Conveyor Strap pce
20390005 158 Attachment for Control Box LikoLight set
20390006 159 Front Fork Cover LL,Vi,Golvo pair
20190051 220 Restoration set Emergency Lowering set
31590011 264 Safety Latch Universal Slingbar pair
20490014 284 Front Wheel 75 mm Standard pce
(From s/n 2503102)
20490015 285 Rear Wheel 75 mm Standard pce
(From s/n 2503102)
20090058 292 Hook for Handcontrol 2,4,6 pce
31590014 311 Safety Latch, composite pair
(Fits slingbars from S/N 1221691)
20390011 314 U-base bag, LikoLight pce
20390012 315 Mast bag, LikoLight pce
LikoLight
X 2
X 2

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8
5.0
Spare Parts List
Spareparts
5
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PART.NO POS.NO ARTICLE UNIT
20390013 316 Controlbox bag, LikoLight pce
20390014 317 Wheels, LikoLight travelbag pair
20390015 319 Hub with snap locking, LikoLight travelbag pair
20390016 320 Wheel axle, LikoLight travelbag pce
LikoLight

Spareparts specication
From S/N................................. Version...............................
Detail no. Details: Unit:
Details included in sparepart:
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9
950000053 Battery 1 pair with cable 1
5.21
Battery 2,9Ah/12V Prod.no: 20090025
2003-10-01

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10
Assembly Instruction
Monteringsanvisning
5.21.1
Assembly Instruction
Monteringsanvisning
Battery 2,9Ah/12V
Batteri 2,9Ah/12V
4.21
Prod.no: 20090025
Doc. no: 3SE380201-01
2005-09-02
Old batteries are to be left to personnel
authoriserad by Liko, or at the nearest
station for environmental recycling.
Tools required:
T20
Tools required:
T20

Spareparts specication
From S/N................................. Version...............................
Detail no. Details: Unit:
Details included in sparepart:
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11
Detail no. Details: Unit:
5.51
901072201 Twist casing 1
901072302 Butt piston housing 1
901072203 Mounting bush 1
931072204 Bolt 12x34 1
901979010 Bushing Emerg. Uno 1
901979011 Washer Uno 1
920000500 Washer 43x46x0,25 1
900000054 Decal Emerg. Uno 1
930000503 Metal screw 2,9x9,5 1
900000800 O-ring 20,22x3,53 3
900000800 Bush Emergency Lowering 1
930000039 MC6S M10x25 1
Emergency Lowering Device Prod.no: 20190011
2003-10-01
930000010 Locking nut M10 1
900000999 Bearing 12/14x6 1
900001372 Washer 12,5/20x0,42 2

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12
Assembly Instruction
Monteringsanvisning
5.51.1
• Adjust the twist casing
until the mounting bush
slides easily.
• Drill a 11-mm deep hole,
located 4 mm above the
edge of the twist casing.
Use a drill with the
diameter 2,7 mm.
• To countersink the screw
into the twist casing -
drill with a 5,5 mm drill on
the head of the screw.
2,9x9,5
Tools required
8 mm
Emergency Lowering Device
Nödsänkning U1-2, Sa
Prod.no: 20190011
Doc. no: 3SE630230-03
2006-11-09
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Assembly Instruction/
Monteringsanvisning
M10 nyloc
Make sure both casings are in the assembly
M10x25
17
17
17 mm
Seal screw, with
31590015 Seal colour
Emergency Lowering.
Proj 408
5.51.1

Spareparts specication
From S/N................................. Version...............................
Detail no. Details: Unit:
Details included in sparepart:
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13
950000049 Handcontrol EM 1
5.54
Handcontrol EM, 2-button Prod.no: 20190016
2003-10-01
V2

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14
Assembly Instruction
Monteringsanvisning
5.54.1
Assembly Instruction
Monteringsanvisning
Hand Control 2, 4, 6-button
Handkontroll 2, 4, 6-knapp
5.54.1
Prod.no: 20090024
20190016
20190017
Doc. no:3SE630204-05
2005-11-29
Tools required:
Connect cable 1 as indicated
Viking S, Caroli, Capella
Connect cable as indicated

Spareparts specication
From S/N................................. Version...............................
Detail no. Details: Unit:
Details included in sparepart:
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15
5.62
Overhead Beam Restoration set Prod.no: 20190044
2005-11-24
901969077 Casing em. lowering 1
930000010 Locking nut M10 Nyloc 1
930000039 Screw MC6S M10x25 1
900000999 Bearing 12/14x6 1
900001372 Washer plastic 12,5/20x0,42 2
901350311 Cover hat Liko 8
901350312 Cover hat Liko bottom 8
901504201 Sleeve bearing Mob.24 2
901504205 Sleeve bearing Mob.38 1
901504206 Sleeve bearing Mob.40 1
901504209 Sleeve bearing Mob. 53 1
901969003 Plastic cover mast 2
901979002 Lift arm insert set U102 1
Details Detail no. Unit.
930000117 Locking nut M6 Nyloc 4
930000154 Washer TBRB 6,4x12x3 1
930000519 Screw M6S M6x50 2
930000524 Screw M6S M6x35 1
930000525 Screw M6S M6x65 1
2
2503593 Compatible with lower s/n

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16
Assembly Instruction
Monteringsanvisning
Assembly Instruction
Monteringsanvisning
Overhead beam Restoration Set
Renoveringssats Lyftarm
5.62.1
Prod.no: 20190044
Doc. no: 3SE630202-04
2006-08-21
2X
Tools required:
Viking S
M6x50
LikoLight, Uno, Viking S:
17
17
2X
17 mm
10 mm
8 mm
Uno:
Uno 100/102 From s/n 7095093 / 46115
LikoLight from s/n 2503593
Viking S from s/n 7300539
365, 373, 430
M10x25
M6x35
M6x65
M6x50
M6x35
casings not included
in the sparepart
5.62.1

Spareparts specication
From S/N................................. Version...............................
Detail no. Details: Unit:
Details included in sparepart:
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17
5.63
Lift Arm Plastic Cover Prod.no: 20190045
2003-10-01
2
2503593 Compatible with lower s/n
901350311 Cover hat Liko 2
901350312 Cover hat Liko bottom 2
901504209 Sleeve bearing Mob. 53 1
901969003 Plastic cover mast 2
930000117 Locking nut M6 Nyloc 1
930000154 Washer TBRB 6,4x12x3 1
930000525 Screw M6S M6x65 1

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18
Assembly Instruction
Monteringsanvisning
5.63.1
Assembly Instruction
Monteringsanvisning
5.63.1
Tools required
10 mm
Liftarm Plastic Cover
Pelarkåpa, sats Prod.no: 20190045
Doc. no: 3SE630211-03
2006-09-08
2X
* Remove existing grey coverhats
Viking S
Not included in
sparepart
Not included in
sparepart

Spareparts specication
From S/N................................. Version...............................
Detail no. Details: Unit:
Details included in sparepart:
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19
Safety Latch
Part. no. 31190018
900000177 Safety latch 2
5.87

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20
Assembly Instruction
Monteringsanvisning
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Assembly Instruction
Monteringsanvisning
4.87.1
Tools required:
Saftey Latch
Urkrokningsskydd Prod.no: 31190018
Doc. no: TI 31190018
2003-09-09
5.87.1