MacDon D1X Series User manual

D1X and D1XL Series
Draper Headers for M1 Series
Windrowers
Operator’s Manual
215651 Revision B
Original Instruction
The Harvesting Specialists.

D1XL Series Draper Header for M1 Series Windrowers
Published: October 2021
© 2021 MacDon Industries, Ltd.
The information in this publication is based on the information available and in effect at the time of printing. MacDon
Industries, Ltd. makes no representation or warranty of any kind, whether expressed or implied, with respect to the
information in this publication. MacDon Industries, Ltd. reserves the right to make changes at any time without notice.

Declaration of Conformity
0DF'RQ,QGXVWULHV/WG
0RUD\ 6WUHHW
:LQQLSHJ 0DQLWRED &DQDGD
5- 6
ϰƐƉĞƌ^ŚŝƉƉŝŶŐŽĐƵŵĞŶƚ
ϱ ƵŐƵƐƚ ϭϲ ϮϬϮϭ
ϲ ͺͺͺͺͺͺͺͺͺͺͺͺͺͺͺͺͺͺͺͺͺͺͺͺͺͺͺͺͺ
ĚƌŝĞŶŶĞ dĂŶŬĞƵ
WƌŽĚƵĐƚ /ŶƚĞŐƌŝƚLJ
E
tĞ ϭ
ĞĐůĂƌĞ ƚŚĂƚ ƚŚĞ ƉƌŽĚƵĐƚ
DĂĐŚŝŶĞ dLJƉĞ Ϯ
EĂŵĞ ΘDŽĚĞů ϯ
^ĞƌŝĂů EƵŵďĞƌ;ƐͿ ϰ
ĨƵůĮůƐ Ăůů ƚŚĞ ƌĞůĞǀĂŶƚ ƉƌŽǀŝƐŝŽŶƐ ŽĨ ƚŚĞ ŝƌĞĐƟǀĞ
ϮϬϬϲϰϮ
,ĂƌŵŽŶŝnjĞĚ ƐƚĂŶĚĂƌĚƐ ƵƐĞĚ ĂƐ ƌĞĨĞƌƌĞĚ ƚŽ ŝŶ ƌƟĐůĞ
ϳ;ϮͿ
E /^K ϰϮϱϰ-ϭϮϬϭϯ
E /^K ϰϮϱϰ-ϳϮϬϬϵ
WůĂĐĞ ĂŶĚ ĚĂƚĞ ŽĨ ĚĞĐůĂƌĂƟŽŶ ϱ
/ĚĞŶƟƚLJ ĂŶĚ ƐŝŐŶĂƚƵƌĞ ŽĨ ƚŚĞ ƉĞƌƐŽŶ ĞŵƉŽǁĞƌĞĚ ƚŽ
ĚƌĂǁ ƵƉ ƚŚĞ ĚĞĐůĂƌĂƟŽŶ ϲ
EĂŵĞ ĂŶĚ ĂĚĚƌĞƐƐ ŽĨ ƚŚĞ ƉĞƌƐŽŶ ĂƵƚŚŽƌŝnjĞĚ ƚŽ
ĐŽŵƉŝůĞ ƚŚĞ ƚĞĐŚŶŝĐĂů ĮůĞ
ĞŶĞĚŝŬƚ ǀŽŶ ZŝĞĚĞƐĞů
'ĞŶĞƌĂů DĂŶĂŐĞƌ DĂĐŽŶ ƵƌŽƉĞ 'ŵď,
,ĂŐĞŶĂƵĞƌ ^ƚƌĂƘĞ ϱϵ
ϲϱϮϬϯ tŝĞƐďĂĚĞŶ ;'ĞƌŵĂŶLJͿ
ďǀŽŶƌŝĞĚĞƐĞůΛŵĂĐĚŽŶĐŽŵ
'
ʻϭ
˃Ϯ
ʻϯ
ˁ;Ϳϰ
ϮϬϬϲϰϮK
ʰ
ϳ;ϮͿ
E /^K ϰϮϱϰ-ϭϮϬϭϯ
E /^K ϰϮϱϰ-ϳϮϬϬϵ
ʺϱ
ʰ
ϲ
ʰ
ʥˀ
˄DĂĐŽŶ ƵƌŽƉĞ 'ŵď,
,ĂŐĞŶĂƵĞƌ ^ƚƌĂƘĞ ϱϵ
ϲϱϮϬϯ tŝĞƐďĂĚĞŶ ;ʧͿ
ďǀŽŶƌŝĞĚĞƐĞůΛŵĂĐĚŽŶĐŽŵ
sŝ ϭ
ĞƌŬůčƌĞƌ Ăƚ ƉƌĚƵŬƚĞƚ
DĂƐŬŝŶƚLJƉĞ Ϯ
EĂǀŶ ŽŐ ŵŽĚĞů ϯ
^ĞƌŝĞŶƵŵŵĞƌ ;-ŶƵŵƌĞͿ ϰ
KƉĨLJůĚĞƌ ĂůůĞ ďĞƐƚĞŵŵĞůƐĞƌ ŝĚŝƌĞŬƟǀ
ϮϬϬϲϰϮ&
ŶǀĞŶĚƚĞ ŚĂƌŵŽŶŝƐĞƌĞĚĞ ƐƚĂŶĚĂƌĚĞƌ ƐŽŵ ŚĞŶǀŝƐƚ
Ɵů ŝƉĂƌĂŐƌĂĨϳ;ϮͿ
E /^K ϰϮϱϰ-ϭϮϬϭϯ
E /^K ϰϮϱϰ-ϳϮϬϬϵ
^ƚĞĚ ŽŐ ĚĂƚŽ ĨŽƌ ĞƌŬůčƌŝŶŐĞŶ ϱ
/ĚĞŶƟƚĞƚ ƉĊ ŽŐ ƵŶĚĞƌƐŬƌŝŌ ĨƌĂ ĚĞŶ ƉĞƌƐŽŶ ƐŽŵ Ğƌ
ďĞŵLJŶĚŝŐĞƚ Ɵů Ăƚ ƵĚĂƌďĞũĚĞ ĞƌŬůčƌŝŶŐĞŶ ϲ
EĂǀŶ ŽŐ ĂĚƌĞƐƐĞ ƉĊ ĚĞŶ ƉĞƌƐŽŶ ƐŽŵ Ğƌ ďĞŵLJŶĚŝŐĞƚ
Ɵů Ăƚ ƵĚĂƌďĞũĚĞ ĚĞŶ ƚĞŬŶŝƐŬĞ Įů
ĞŶĞĚŝŬƚ ǀŽŶ ZŝĞĚĞƐĞů
ŝƌĞŬƚƆƌ DĂĐŽŶ ƵƌŽƉĞ 'ŵď,
,ĂŐĞŶĂƵĞƌ ^ƚƌĂƘĞ ϱϵ
-ϲϱϮϬϯ tŝĞƐďĂĚĞŶ ;dLJƐŬůĂŶĚͿ
ďǀŽŶƌŝĞĚĞƐĞůΛŵĂĐĚŽŶĐŽŵ
tŝƌ ϭ
ƌŬůćƌĞŶ ŚŝĞƌŵŝƚ ĚĂƐƐ ĚĂƐ WƌŽĚƵŬƚ
DĂƐĐŚŝŶĞŶƚLJƉ Ϯ
EĂŵĞ ΘDŽĚĞůů ϯ
^ĞƌŝĞŶŶƵŵŵĞƌ ;ŶͿ ϰ
ĂůůĞ ƌĞůĞǀĂŶƚĞŶ sŽƌƐĐŚƌŝŌĞŶ ĚĞƌ ZŝĐŚƚůŝŶŝĞ
ϮϬϬϲϰϮ' ĞƌĨƺůůƚ
,ĂƌŵŽŶŝƐŝĞƌƚĞ ^ƚĂŶĚĂƌĚƐ ǁƵƌĚĞŶ ǁŝĞ ŝŶ ĨŽůŐĞŶĚĞŶ
ƌƟŬĞůŶ ĂŶŐĞŐĞďĞŶ ǀĞƌǁĞŶĚĞƚϳ;ϮͿ
E /^K ϰϮϱϰ-ϭϮϬϭϯ
E /^K ϰϮϱϰ-ϳϮϬϬϵ
Kƌƚ ƵŶĚ ĂƚƵŵ ĚĞƌ ƌŬůćƌƵŶŐ ϱ
EĂŵĞ ƵŶĚ hŶƚĞƌƐĐŚƌŝŌ ĚĞƌ WĞƌƐŽŶ ĚŝĞ ĚĂnjƵ ďĞĨƵŐƚ
ŝƐƚ ĚŝĞ ƌŬůćƌƵŶŐ ĂƵƐnjƵƐƚĞůůĞŶ ϲ
EĂŵĞ ƵŶĚ ŶƐĐŚƌŝŌ ĚĞƌ WĞƌƐŽŶ ĚŝĞ ĚĂnjƵ ďĞƌĞĐŚƟŐƚ
ŝƐƚ ĚŝĞ ƚĞĐŚŶŝƐĐŚĞŶ hŶƚĞƌůĂŐĞŶ njƵ ĞƌƐƚĞůůĞŶ
ĞŶĞĚŝŬƚ ǀŽŶ ZŝĞĚĞƐĞů
'ĞŶĞƌĂů DĂŶĂŐĞƌ DĂĐŽŶ ƵƌŽƉĞ 'ŵď,
,ĂŐĞŶĂƵĞƌ ^ƚƌĂƘĞ ϱϵ
ϲϱϮϬϯ tŝĞƐďĂĚĞŶ
ďǀŽŶƌŝĞĚĞƐĞůΛŵĂĐĚŽŶĐŽŵ
^
EŽƐŽƚƌŽƐ ϭ
ĚĞĐůĂƌĂŵŽƐ ƋƵĞ Ğů ƉƌŽĚƵĐƚŽ
dŝƉŽ ĚĞ ŵĄƋƵŝŶĂ Ϯ
EŽŵďƌĞ LJŵŽĚĞůŽ ϯ
EƷŵĞƌŽƐ ĚĞ ƐĞƌŝĞ ϰ
ĐƵŵƉůĞ ĐŽŶ ƚŽĚĂƐ ůĂƐ ĚŝƐƉŽƐŝĐŝŽŶĞƐ ƉĞƌƟŶĞŶƚĞƐ ĚĞ ůĂ
ĚŝƌĞĐƚƌŝnj ϮϬϬϲϰϮ
^Ğ ƵƟůŝnjĂƌŽŶ ŶŽƌŵĂƐ ĂƌŵŽŶŝnjĂĚĂƐ ƐĞŐƷŶ ůŽ ĚŝƐƉƵĞƐƚŽ
ĞŶ Ğů ĂƌơĐƵůŽ ϳ;ϮͿ
E /^K ϰϮϱϰ-ϭϮϬϭϯ
E /^K ϰϮϱϰ-ϳϮϬϬϵ
>ƵŐĂƌ LJĨĞĐŚĂ ĚĞ ůĂ ĚĞĐůĂƌĂĐŝſŶ ϱ
/ĚĞŶƟĚĂĚ LJĮƌŵĂ ĚĞ ůĂ ƉĞƌƐŽŶĂ ĨĂĐƵůƚĂĚĂ ƉĂƌĂ ĚƌĂǁ
ƌĞĚĂĐƚĂƌ ůĂ ĚĞĐůĂƌĂĐŝſŶ ϲ
EŽŵďƌĞ LJĚŝƌĞĐĐŝſŶ ĚĞ ůĂ ƉĞƌƐŽŶĂ ĂƵƚŽƌŝnjĂĚĂ ƉĂƌĂ
ĞůĂďŽƌĂƌ Ğů ĞdžƉĞĚŝĞŶƚĞ ƚĠĐŶŝĐŽ
ĞŶĞĚŝŬƚ ǀŽŶ ZŝĞĚĞƐĞů
'ĞƌĞŶƚĞ ŐĞŶĞƌĂů - DĂĐŽŶ ƵƌŽƉĞ 'ŵď,
,ĂŐĞŶĂƵĞƌ ^ƚƌĂƘĞ ϱϵ
ϲϱϮϬϯ tŝĞƐďĂĚĞŶ ;ůĞŵĂŶŝĂͿ
ďǀŽŶƌŝĞĚĞƐĞůΛŵĂĐĚŽŶĐŽŵ
ĞĐůĂƌĂƟŽŶ ŽĨ ŽŶĨŽƌŵŝƚLJ
d
DĞŝĞ ϭ
ĚĞŬůĂƌĞĞƌŝŵĞ Ğƚ ƚŽŽĚĞ
^ĞĂĚŵĞ ƚƺƺƉ Ϯ
Eŝŵŝ ũĂ ŵƵĚĞů ϯ
^ĞĞƌŝĂŶƵŵďƌŝĚ ϰ
ǀĂƐƚĂď ŬƁŝŐŝůĞ ĚŝƌĞŬƟŝǀŝ ϮϬϬϲϰϮm ĂƐũĂŬŽŚĂƐƚĞůĞ
ƐćƚĞƚĞůĞ
<ĂƐƵƚĂƚƵĚ ŽŶ ũćƌŐŶĞǀĂŝĚ ŚĂƌŵŽŶŝƐĞĞƌŝƚƵĚ ƐƚĂŶĚ-
ĂƌĚĞŝĚ ŵŝůůĞůĞ ŽŶ ǀŝŝĚĂƚƵĚ ŬĂ ƉƵŶŬƟƐ ϳ;ϮͿ
E /^K ϰϮϱϰ-ϭϮϬϭϯ
E /^K ϰϮϱϰ-ϳϮϬϬϵ
ĞŬůĂƌĂƚƐŝŽŽŶŝ ŬŽŚƚ ũĂ ŬƵƵƉćĞǀ ϱ
ĞŬůĂƌĂƚƐŝŽŽŶŝ ŬŽŽƐƚĂŵŝƐĞŬƐ ǀŽůŝƚĂƚƵĚ ŝƐŝŬƵ Ŷŝŵŝ ũĂ
ĂůůŬŝƌŝ ϲ
dĞŚŶŝůŝƐĞ ĚŽŬƵŵĞŶĚŝ ŬŽŽƐƚĂŵŝƐĞŬƐ ǀŽůŝƚĂƚƵĚŝƐŝŬƵ
Ŷŝŵŝ ũĂ ĂĂĚƌĞƐƐ
ĞŶĞĚŝŬƚ ǀŽŶ ZŝĞĚĞƐĞů
WĞĂĚŝƌĞŬƚŽƌ DĂĐŽŶ ƵƌŽƉĞ 'ŵď,
,ĂŐĞŶĂƵĞƌ ^ƚƌĂƘĞ ϱϵ
ϲϱϮϬϯ tŝĞƐďĂĚĞŶ ;^ĂŬƐĂŵĂĂͿ
ďǀŽŶƌŝĞĚĞƐĞůΛŵĂĐĚŽŶĐŽŵ
DLJ ϭ
WƌŽŚůĂƓƵũĞŵĞ ǎĞ ƉƌŽĚƵŬƚ
dLJƉ njĂƎşnjĞŶş Ϯ
EĄnjĞǀ ĂŵŽĚĞů ϯ
^ĠƌŝŽǀĠ;ĄͿ ēşƐůŽͿĂͿ ϰ
ƐƉůŸƵũĞ ǀƓĞĐŚŶĂ ƌĞůĞǀĂŶƚŶş ƵƐƚĂŶŽǀĞŶş ƐŵĢƌŶŝĐĞ
ϮϬϬϲϰϮ
LJůLJ ƉŽƵǎŝƚLJ ŚĂƌŵŽŶŝnjŽǀĂŶĠ ƐƚĂŶĚĂƌĚLJ ũĂŬ ũĞ ƵǀĞ-
ĚĞŶŽ ǀēůĄŶŬƵ ϳ;ϮͿ
E /^K ϰϮϱϰ-ϭϮϬϭϯ
E /^K ϰϮϱϰ-ϳϮϬϬϵ
DşƐƚŽ ĂĚĂƚƵŵ ƉƌŽŚůĄƓĞŶş ϱ
/ĚĞŶƟƚĂ ĂƉŽĚƉŝƐ ŽƐŽďLJ ŽƉƌĄǀŶĢŶĠ ŬǀLJĚĄŶş
ƉƌŽŚůĄƓĞŶş ϲ
:ŵĠŶŽ ĂĂĚƌĞƐĂ ŽƐŽďLJ ŽƉƌĄǀŶĢŶĠ ŬǀLJƉůŶĢŶş ƚĞĐŚŶŝ-
ĐŬĠŚŽ ƐŽƵďŽƌƵ
ĞŶĞĚŝŬƚ ǀŽŶ ZŝĞĚĞƐĞů
ŐĞŶĞƌĄůŶş ƎĞĚŝƚĞů DĂĐŽŶ ƵƌŽƉĞ 'ŵď,
,ĂŐĞŶĂƵĞƌ ^ƚƌĂƘĞ ϱϵ
ϲϱϮϬϯ tŝĞƐďĂĚĞŶ ;EĢŵĞĐŬŽͿ
ďǀŽŶƌŝĞĚĞƐĞůΛŵĂĐĚŽŶĐŽŵ
&Z
EŽƵƐ ƐŽƵƐƐŝŐŶĠƐ ϭ
ĠĐůĂƌŽŶƐ ƋƵĞ ůĞ ƉƌŽĚƵŝƚ
dLJƉĞ ĚĞ ŵĂĐŚŝŶĞ Ϯ
EŽŵ Ğƚ ŵŽĚğůĞ ϯ
EƵŵĠƌŽ;ƐͿ ĚĞ ƐĠƌŝĞ ϰ
Ɛƚ ĐŽŶĨŽƌŵĞ ăƚŽƵƚĞƐ ůĞƐ ĚŝƐƉŽƐŝƟŽŶƐ ƉĞƌƟŶĞŶƚĞƐ ĚĞ
ůĂ ĚŝƌĞĐƟǀĞ ϮϬϬϲϰϮ
hƟůŝƐĂƟŽŶ ĚĞƐ ŶŽƌŵĞƐ ŚĂƌŵŽŶŝƐĠĞƐ ĐŽŵŵĞ ŝŶĚŝƋƵĠ
ĚĂŶƐ ůΖƌƟĐůĞ ϳ;ϮͿ
E /^K ϰϮϱϰ-ϭϮϬϭϯ
E /^K ϰϮϱϰ-ϳϮϬϬϵ
>ŝĞƵ Ğƚ ĚĂƚĞ ĚĞ ůĂ ĚĠĐůĂƌĂƟŽŶ ϱ
/ĚĞŶƟƚĠ Ğƚ ƐŝŐŶĂƚƵƌĞ ĚĞ ůĂ ƉĞƌƐŽŶŶĞ ĂLJĂŶƚ ƌĞĕƵ ůĞ
ƉŽƵǀŽŝƌ ĚĞƌĠĚŝŐĞƌ ĐĞƩĞ ĚĠĐůĂƌĂƟŽŶ ϲ
EŽŵ Ğƚ ĂĚƌĞƐƐĞ ĚĞ ůĂ ƉĞƌƐŽŶŶĞ ĂƵƚŽƌŝƐĠĞ ăĐŽŶƐƟ-
ƚƵĞƌ ůĞ ĚŽƐƐŝĞƌ ƚĞĐŚŶŝƋƵĞ
ĞŶĞĚŝŬƚ ǀŽŶ ZŝĞĚĞƐĞů
ŝƌĞĐƚĞƵƌ ŐĠŶĠƌĂů DĂĐŽŶ ƵƌŽƉĞ 'ŵď,
,ĂŐĞŶĂƵĞƌ ^ƚƌĂƘĞ ϱϵ
ϲϱϮϬϯ tŝĞƐďĂĚĞŶ ;ůůĞŵĂŐŶĞͿ
ďǀŽŶƌŝĞĚĞƐĞůΛŵĂĐĚŽŶĐŽŵ
ϭ
Ϯ tŝŶĚƌŽǁĞƌ ƌĂƉĞƌ ,ĞĂĚĞƌ
>@ DĂĐŽŶ ϭy ĂŶĚ ϭy> ^ĞƌŝĞƐ
215651 iRevision B

ĞĐůĂƌĂƟŽŶ ŽĨ ŽŶĨŽƌŵŝƚLJ
,h
Dŝ ϭ
njĞŶŶĞů ŬŝũĞůĞŶƚũƺŬ ŚŽŐLJ ĂŬƂǀĞƚŬĞnjƅ ƚĞƌŵĠŬ
'ĠƉ ơƉƵƐĂ Ϯ
EĠǀ ĠƐ ŵŽĚĞůů ϯ
^njĠƌŝĂƐnjĄŵ;ŽŬͿ ϰ
ƚĞůũĞƐşƟ ĂŬƂǀĞƚŬĞnjƅ ŝƌĄŶLJĞůǀ ƂƐƐnjĞƐ ǀŽŶĂƚŬŽnjſ
ĞůƅşƌĄƐĂŝƚ ϮϬϬϲϰϮ<
nj ĂůĄďďŝ ŚĂƌŵŽŶŝnjĄůƚ ƐnjĂďǀĄŶLJŽŬ ŬĞƌƺůƚĞŬ
ĂůŬĂůŵĂnjĄƐƌĂĂϳ;ϮͿ ĐŝŬŬĞůLJ ƐnjĞƌŝŶƚ
E /^K ϰϮϱϰ-ϭϮϬϭϯ
E /^K ϰϮϱϰ-ϳϮϬϬϵ
ŶLJŝůĂƚŬŽnjĂƩĠƚĞů ŝĚĞũĞ ĠƐ ŚĞůLJĞ ϱ
njŽŶ ƐnjĞŵĠůLJ ŬŝůĠƚĞ ĠƐ ĂůĄşƌĄƐĂ ĂŬŝ ũŽŐŽƐƵůƚ Ă
ŶLJŝůĂƚŬŽnjĂƚ ĞůŬĠƐnjşƚĠƐĠƌĞ ϲ
njŽŶ ƐnjĞŵĠůLJ ŶĞǀĞ ĠƐ ĂůĄşƌĄƐĂ ĂŬŝ ĨĞůŚĂƚĂůŵĂnjŽƩĂ
ŵƾƐnjĂŬŝ ĚŽŬƵŵĞŶƚĄĐŝſ ƂƐƐnjĞĄůůşƚĄƐĄƌĂ
ĞŶĞĚŝŬƚ ǀŽŶ ZŝĞĚĞƐĞů
sĞnjĠƌŝŐĂnjŐĂƚſ DĂĐŽŶ ƵƌŽƉĞ 'ŵď,
,ĂŐĞŶĂƵĞƌ ^ƚƌĂƘĞ ϱϵ
ϲϱϮϬϯ tŝĞƐďĂĚĞŶ ;EĠŵĞƚŽƌƐnjĄŐͿ
ďǀŽŶƌŝĞĚĞƐĞůΛŵĂĐĚŽŶĐŽŵ
>d
DĞƐ ϭ
WĂƌĞŝƓŬŝĂŵĞ ŬĂĚ ƓŝƐ ƉƌŽĚƵŬƚĂƐ
DĂƓŝŶŽƐ ƟƉĂƐ Ϯ
WĂǀĂĚŝŶŝŵĂƐ ŝƌ ŵŽĚĞůŝƐ ϯ
^ĞƌŝũŽƐ ŶƵŵĞƌŝƐ ;-ŝĂŝͿ ϰ
ĂƟƟŶŬĂ ƚĂŝŬŽŵƵƐ ƌĞŝŬĂůĂǀŝŵƵƐ ƉĂŐĂů ŝƌĞŬƚLJǀČ
ϮϬϬϲϰϮ
EĂƵĚŽũĂŵŝ ŚĂƌŵŽŶŝnjƵŽƟ ƐƚĂŶĚĂƌƚĂŝ ŬĂŝ ŶƵƌŽĚŽŵĂ
ƐƚƌĂŝƉƐŶLJũĞ ϳ;ϮͿ
E /^K ϰϮϱϰ-ϭϮϬϭϯ
E /^K ϰϮϱϰ-ϳϮϬϬϵ
ĞŬůĂƌĂĐŝũŽƐ ǀŝĞƚĂ ŝƌ ĚĂƚĂ ϱ
ƐŵĞŶƐ ƚĂƉĂƚLJďĦƐ ĚƵŽŵĞŶLJƐ ŝƌ ƉĂƌĂƓĂƐ ĂƐŵĞŶƐ
ťŐĂůŝŽƚŽ ƐƵĚĂƌLJƟ ƓŝČ ĚĞŬůĂƌĂĐŝũČ ϲ
sĂƌĚĂƐ ŝƌ ƉĂǀĂƌĚĦ ĂƐŵĞŶƐ ŬƵƌŝƐ ťŐĂůŝŽƚĂƐ ƐƵĚĂƌLJƟ Ɠť
ƚĞĐŚŶŝŶť ĨĂŝůČ
ĞŶĞĚŝŬƚ ǀŽŶ ZŝĞĚĞƐĞů
'ĞŶĞƌĂůŝŶŝƐ ĚŝƌĞŬƚŽƌŝƵƐ DĂĐŽŶ ƵƌŽƉĞ 'ŵď,
,ĂŐĞŶĂƵĞƌ ^ƚƌĂƘĞ ϱϵ
ϲϱϮϬϯ tŝĞƐďĂĚĞŶ ;sŽŬŝĞƟũĂͿ
ďǀŽŶƌŝĞĚĞƐĞůΛŵĂĐĚŽŶĐŽŵ
>s
DĤƐ ϭ
ĞŬůĂƌĤũĂŵ ŬĂ ƉƌŽĚƵŬƚƐ
DĂƓţŶĂƐ ƟƉƐ Ϯ
EŽƐĂƵŬƵŵƐ ƵŶ ŵŽĚĞůŝƐ ϯ
^ĤƌŝũĂƐ ŶƵŵƵƌƐ;ͲŝͿ ϰ
ƚďŝůƐƚ ǀŝƐĈŵ ďƻƟƐŬĂũĈŵ ŝƌĞŬƤǀĂƐϮϬϬϲϰϮ<
ƉƌĂƐţďĈŵ
WŝĞŵĤƌŽƟ ƓĈĚŝ ƐĂƐŬĂźŽƟĞ ƐƚĂŶĚĂƌƟ ŬĈ ŵŝŶĤƚƐ
ϳ ƉĂŶƚĂ Ϯ ƉƵŶŬƚĈ
E /^K ϰϮϱϰ-ϭϮϬϭϯ
E /^K ϰϮϱϰ-ϳϮϬϬϵ
ĞŬůĂƌĈĐŝũĂƐ ƉĂƌĂŬƐƤƓĂŶĂƐ ǀŝĞƚĂ ƵŶ ĚĂƚƵŵƐ ϱ
dĈƐ ƉĞƌƐŽŶĂƐ ǀĈƌĚƐ ƵnjǀĈƌĚƐ ƵŶ ƉĂƌĂŬƐƚƐ ŬĂƐ ŝƌ
ƉŝůŶǀĂƌŽƚĂƐĂŐĂƚĂǀŽƚ ƓŽ ĚĞŬůĂƌĈĐŝũƵ ϲ
dĈƐ ƉĞƌƐŽŶĂƐ ǀĈƌĚƐ ƵnjǀĈƌĚƐ ƵŶ ĂĚƌĞƐĞ ŬĂƐ ŝƌ
ƉŝůŶǀĂƌŽƚĂ ƐĂƐƚĈĚţƚ ƚĞŚŶŝƐŬŽ ĚŽŬƵŵĞŶƚĈĐŝũƵ
ĞŶĞĚŝŬƚƐ ĨŽŶ ZţĚţnjĞůƐ
+ĞŶĞƌĈůĚŝƌĞŬƚŽƌƐ DĂĐŽŶ ƵƌŽƉĞ 'ŵď,
,ĂŐĞŶĂƵĞƌ ^ƚƌĂƘĞ ϱϵ
ϲϱϮϬϯ tŝĞƐďĂĚĞŶ ;sĈĐŝũĂͿ
ďǀŽŶƌŝĞĚĞƐĞůΛŵĂĐĚŽŶĐŽŵ
E>
tŝũ ϭ
sĞƌŬůĂƌĞŶ ĚĂƚ ŚĞƚ ƉƌŽĚƵĐƚ
DĂĐŚŝŶĞƚLJƉĞ Ϯ
EĂĂŵ ĞŶ ŵŽĚĞů ϯ
^ĞƌŝĞŶƵŵŵĞƌ;ƐͿ ϰ
ǀŽůĚŽĞƚ ĂĂŶ ĂůůĞ ƌĞůĞǀĂŶƚĞ ďĞƉĂůŝŶŐĞŶ ǀĂŶ ĚĞ
ZŝĐŚƚůŝũŶ ϮϬϬϲϰϮ
'ĞŚĂƌŵŽŶŝƐĞĞƌĚĞ ŶŽƌŵĞŶ ƚŽĞŐĞƉĂƐƚ njŽĂůƐ ǀĞƌŵĞůĚ
ŝŶ ƌƟŬĞůϳ;ϮͿ
E /^K ϰϮϱϰ-ϭϮϬϭϯ
E /^K ϰϮϱϰ-ϳϮϬϬϵ
WůĂĂƚƐ ĞŶ ĚĂƚƵŵ ǀĂŶ ǀĞƌŬůĂƌŝŶŐ ϱ
EĂĂŵ ĞŶ ŚĂŶĚƚĞŬĞŶŝŶŐ ǀĂŶ ĚĞ ďĞǀŽĞŐĚĞ ƉĞƌƐŽŽŶ Žŵ
ĚĞ ǀĞƌŬůĂƌŝŶŐ ŽƉ ƚĞ ƐƚĞůůĞŶ ϲ
EĂĂŵ ĞŶ ĂĚƌĞƐ ǀĂŶ ĚĞ ŐĞĂƵƚŽƌŝƐĞĞƌĚĞ ƉĞƌƐŽŽŶ Žŵ
ŚĞƚ ƚĞĐŚŶŝƐĐŚ ĚŽƐƐŝĞƌ ƐĂŵĞŶ ƚĞ ƐƚĞůůĞŶ
ĞŶĞĚŝŬƚ ǀŽŶ ZŝĞĚĞƐĞů
ůŐĞŵĞĞŶ ĚŝƌĞĐƚĞƵƌ DĂĐŽŶ ƵƌŽƉĞ 'ŵď,
,ĂŐĞŶĂƵĞƌ ^ƚƌĂƘĞ ϱϵ
ϲϱϮϬϯ tŝĞƐďĂĚĞŶ ;ƵŝƚƐůĂŶĚͿ
ďǀŽŶƌŝĞĚĞƐĞůΛŵĂĐĚŽŶĐŽŵ
WK
DLJ ŶŝǏĞũ ƉŽĚƉŝƐĂŶŝ ϭ
KƑǁŝĂĚĐnjĂŵLJ ǏĞ ƉƌŽĚƵŬƚ
dLJƉ ƵƌnjČĚnjĞŶŝĂ Ϯ
EĂnjǁĂ ŝŵŽĚĞů ϯ
EƵŵĞƌ ƐĞƌLJũŶLJŶƵŵĞƌLJ ƐĞƌLJũŶĞ ϰ
ƐƉĞųŶŝĂ ǁƐnjLJƐƚŬŝĞ ŽĚƉŽǁŝĞĚŶŝĞ ƉƌnjĞƉŝƐLJ ĚLJƌĞŬƚLJǁLJ
ϮϬϬϲϰϮt
ĂƐƚŽƐŽǁĂůŝƑŵLJ ŶĂƐƚħƉƵũČĐĞ ;njŚĂƌŵŽŶŝnjŽǁĂŶĞͿ
ŶŽƌŵLJ njŐŽĚŶŝĞ njĂƌƚLJŬƵųĞŵϳ;ϮͿ
E /^K ϰϮϱϰ-ϭϮϬϭϯ
E /^K ϰϮϱϰ-ϳϮϬϬϵ
ĂƚĂ ŝŵŝĞũƐĐĞ ŽƑǁŝĂĚĐnjĞŶŝĂ ϱ
/ŵŝħ ŝŶĂnjǁŝƐŬŽ ŽƌĂnj ƉŽĚƉŝƐ ŽƐŽďLJ ƵƉŽǁĂǏŶŝŽŶĞũ ĚŽ
ƉƌnjLJŐŽƚŽǁĂŶŝĂ ĚĞŬůĂƌĂĐũŝ ϲ
/ŵŝħ ŝŶĂnjǁŝƐŬŽ ŽƌĂnj ĂĚƌĞƐ ŽƐŽďLJ ƵƉŽǁĂǏŶŝŽŶĞũ ĚŽ
ƉƌnjLJŐŽƚŽǁĂŶŝĂ ĚŽŬƵŵĞŶƚĂĐũŝ ƚĞĐŚŶŝĐnjŶĞũ
ĞŶĞĚŝŬƚ ǀŽŶ ZŝĞĚĞƐĞů
LJƌĞŬƚŽƌ ŐĞŶĞƌĂůŶLJ DĂĐŽŶ ƵƌŽƉĞ 'ŵď,
,ĂŐĞŶĂƵĞƌ ^ƚƌĂƘĞ ϱϵ
ϲϱϮϬϯ tŝĞƐďĂĚĞŶ ;EŝĞŵĐLJͿ
ďǀŽŶƌŝĞĚĞƐĞůΛŵĂĐĚŽŶĐŽŵ
ZK
EŽŝ ϭ
ĞĐůĂƌĉŵ Đĉ ƵƌŵĉƚŽƌƵů ƉƌŽĚƵƐ
dŝƉƵů ŵĂƕŝŶŝŝ Ϯ
ĞŶƵŵŝƌĞĂ ƕŝ ŵŽĚĞůƵů ϯ
EƵŵĉƌ ;ŶƵŵĞƌĞͿ ƐĞƌŝĞ ϰ
ĐŽƌĞƐƉƵŶĚĞ ƚƵƚƵƌŽƌ ĚŝƐƉŽnjŝƜŝŝůŽƌ ĞƐĞŶƜŝĂůĞ ĂůĞ
ĚŝƌĞĐƟǀĞŝ ϮϬϬϲϰϮ
Ƶ ĨŽƐƚ ĂƉůŝĐĂƚĞ ƵƌŵĉƚŽĂƌĞůĞ ƐƚĂŶĚĂƌĚĞ ĂƌŵŽŶŝnjĂƚĞ
ĐŽŶĨŽƌŵ ĂƌƟĐŽůƵůƵŝ ϳ;ϮͿ
E /^K ϰϮϱϰ-ϭϮϬϭϯ
E /^K ϰϮϱϰ-ϳϮϬϬϵ
ĂƚĂ ƕŝ ůŽĐƵů ĚĞĐůĂƌĂƜŝĞŝ ϱ
/ĚĞŶƟƚĂƚĞĂ ƕŝ ƐĞŵŶĉƚƵƌĂ ƉĞƌƐŽĂŶĞŝ ŠŵƉƵƚĞƌŶŝĐŝƚĞ
ƉĞŶƚƌƵ ŠŶƚŽĐŵŝƌĞĂ ĚĞĐůĂƌĂƜŝĞŝ ϲ
EƵŵĞůĞ ƕŝ ƐĞŵŶĉƚƵƌĂ ƉĞƌƐŽĂŶĞŝ ĂƵƚŽƌŝnjĂƚĞ ƉĞŶƚƌƵ
ŠŶƚŽĐŵŝƌĞĂ ĐĉƌƜŝŝ ƚĞŚŶŝĐĞ
ĞŶĞĚŝŬƚ ǀŽŶ ZŝĞĚĞƐĞů
DĂŶĂŐĞƌ 'ĞŶĞƌĂů DĂĐŽŶ ƵƌŽƉĞ 'ŵď,
,ĂŐĞŶĂƵĞƌ ^ƚƌĂƘĞ ϱϵ
ϲϱϮϬϯ tŝĞƐďĂĚĞŶ ;'ĞƌŵĂŶŝĂͿ
ďǀŽŶƌŝĞĚĞƐĞůΛŵĂĐĚŽŶĐŽŵ
^s
sŝ ϭ
/ŶƚLJŐĂƌ ĂƩ ƉƌŽĚƵŬƚĞŶ
DĂƐŬŝŶƚLJƉ Ϯ
EĂŵŶ ŽĐŚ ŵŽĚĞůů ϯ
^ĞƌŝĞŶƵŵŵĞƌ ϰ
ƵƉƉĨLJůůĞƌ ĂůůĂ ƌĞůĞǀĂŶƚĂ ǀŝůůŬŽƌ ŝĚŝƌĞŬƟǀĞƚ
ϮϬϬϲϰϮ'
,ĂƌŵŽŶŝĞƌĂĚĞ ƐƚĂŶĚĂƌĚĞƌ ĂŶǀćŶĚƐ ƐĊƐŽŵ ĂŶŐĞƐ ŝ
ĂƌƟŬĞůϳ;ϮͿ
E /^K ϰϮϱϰ-ϭϮϬϭϯ
E /^K ϰϮϱϰ-ϳϮϬϬϵ
WůĂƚƐ ŽĐŚ ĚĂƚƵŵ ĨƂƌ ŝŶƚLJŐĞƚ ϱ
/ĚĞŶƟƚĞƚ ŽĐŚ ƐŝŐŶĂƚƵƌ ĨƂƌ ƉĞƌƐŽŶ ŵĞĚ ďĞĨŽŐĞŶŚĞƚ ĂƩ
ƵƉƉƌćƩĂ ŝŶƚLJŐĞƚ ϲ
EĂŵŶ ŽĐŚ ĂĚƌĞƐƐ ĨƂƌ ƉĞƌƐŽŶ ďĞŚƂƌŝŐ ĂƩƵƉƉƌćƩĂ
ĚĞŶ ƚĞŬŶŝƐŬĂ ĚŽŬƵŵĞŶƚĂƟŽŶĞŶ
ĞŶĞĚŝŬƚ ǀŽŶ ZŝĞĚĞƐĞů
ĚŵŝŶŝƐƚƌĂƟǀ ĐŚĞĨ DĂĐŽŶ ƵƌŽƉĞ 'ŵď,
,ĂŐĞŶĂƵĞƌ ^ƚƌĂƘĞ ϱϵ
ϲϱϮϬϯ tŝĞƐďĂĚĞŶ ;dLJƐŬůĂŶĚͿ
ďǀŽŶƌŝĞĚĞƐĞůΛŵĂĐĚŽŶĐŽŵ
^>
Dŝ ϭ
ŝnjũĂǀůũĂŵŽ ĚĂ ŝnjĚĞůĞŬ
sƌƐƚĂ ƐƚƌŽũĂ Ϯ
/ŵĞ ŝŶ ŵŽĚĞů ϯ
^ĞƌŝũƐŬĂ-ĞƓƚĞǀŝůŬĂ-Ğ ϰ
ƵƐƚƌĞnjĂ ǀƐĞŵ njĂĚĞǀŶŝŵ ĚŽůŽēďĂŵ ŝƌĞŬƟǀĞ
ϮϬϬϲϰϮ^
hƉŽƌĂďůũĞŶŝ ƵƐŬůĂũĞŶŝ ƐƚĂŶĚĂƌĚŝ ŬŽƚ ũĞ ŶĂǀĞĚĞŶŽ ǀ
ēůĞŶƵϳ;ϮͿ
E /^K ϰϮϱϰ-ϭϮϬϭϯ
E /^K ϰϮϱϰ-ϳϮϬϬϵ
<ƌĂũ ŝŶ ĚĂƚƵŵ ŝnjũĂǀĞ ϱ
/ƐƚŽǀĞƚŶŽƐƚ ŝŶ ƉŽĚƉŝƐ ŽƐĞďĞ ŽƉŽůŶŽŵŽēĞŶĞ njĂ
ƉƌŝƉƌĂǀŽ ŝnjũĂǀĞ ϲ
/ŵĞ ŝŶ ŶĂƐůŽǀ ŽƐĞďĞ ƉŽŽďůĂƓēĞŶĞ njĂƉƌŝƉƌĂǀŽ
ƚĞŚŶŝēŶĞ ĚĂƚŽƚĞŬĞ
ĞŶĞĚŝŬƚ ǀŽŶ ZŝĞĚĞƐĞů
'ĞŶĞƌĂůŶŝ ĚŝƌĞŬƚŽƌ DĂĐŽŶ ƵƌŽƉĞ 'ŵď,
,ĂŐĞŶĂƵĞƌ ^ƚƌĂƘĞ ϱϵ
ϲϱϮϬϯ tŝĞƐďĂĚĞŶ ;EĞŵēŝũĂͿ
ďǀŽŶƌŝĞĚĞƐĞůΛŵĂĐĚŽŶĐŽŵ
^<
DLJ ϭ
ƚljŵƚŽ ƉƌĞŚůĂƐƵũĞŵĞ ǎĞ ƚĞŶƚŽ ǀljƌŽďŽŬ
dLJƉ njĂƌŝĂĚĞŶŝĂ Ϯ
EĄnjŽǀ ĂŵŽĚĞů ϯ
sljƌŽďŶĠ ēşƐůŽ ϰ
ƐƉŰŸĂ ƉƌşƐůƵƓŶĠ ƵƐƚĂŶŽǀĞŶŝĂ ĂnjĄŬůĂĚŶĠ ƉŽǎŝĂĚĂǀŬLJ
ƐŵĞƌŶŝĐĞē ϮϬϬϲϰϮ^
WŽƵǎŝƚĠ ŚĂƌŵŽŶŝnjŽǀĂŶĠ ŶŽƌŵLJ ŬƚŽƌĠ ƐĂ ƵǀĄĚnjĂũƷ ǀ
ůĄŶŬƵ ē ϳ;ϮͿ
E /^K ϰϮϱϰ-ϭϮϬϭϯ
E /^K ϰϮϱϰ-ϳϮϬϬϵ
DŝĞƐƚŽ ĂĚĄƚƵŵ ƉƌĞŚůĄƐĞŶŝĂ ϱ
DĞŶŽ ĂƉŽĚƉŝƐ ŽƐŽďLJ ŽƉƌĄǀŶĞŶĞũǀLJƉƌĂĐŽǀĂƛ ƚŽƚŽ
ƉƌĞŚůĄƐĞŶŝĞ ϲ
DĞŶŽ ĂĂĚƌĞƐĂ ŽƐŽďLJ ŽƉƌĄǀŶĞŶĞũnjŽƐƚĂǀŝƛ ƚĞĐŚŶŝĐŬlj
ƐƷďŽƌ
ĞŶĞĚŝŬƚ ǀŽŶ ZŝĞĚĞƐĞů
'ĞŶĞƌĄůŶLJ ƌŝĂĚŝƚĞű DĂĐŽŶ ƵƌŽƉĞ 'ŵď,
,ĂŐĞŶĂƵĞƌ ^ƚƌĂƘĞ ϱϵ
ϲϱϮϬϯ tŝĞƐďĂĚĞŶ ;EĞŵĞĐŬŽͿ
ďǀŽŶƌŝĞĚĞƐĞůΛŵĂĐĚŽŶĐŽŵ
/d
EŽŝ ϭ
ŝĐŚŝĂƌŝĂŵŽ ĐŚĞ ŝů ƉƌŽĚŽƩŽ
dŝƉŽ Ěŝ ŵĂĐĐŚŝŶĂ Ϯ
EŽŵĞ ĞŵŽĚĞůůŽ ϯ
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ďǀŽŶƌŝĞĚĞƐĞůΛŵĂĐĚŽŶĐŽŵ
215651 ii Revision B

Introduction
This instructional manual contains information on D1X and D1XL Series Draper Headers. Teamed with a MacDon M1 Series
Windrower, D1X and D1XL Series Draper Headers will cut and lay crop into fluffy, uniform windrows.
The D1X and D1XL Series Draper Headers are designed as straight-cut headers, and are equipped to work well in all
straight-cut conditions whether cutting on or above the ground.
Use this manual as your first source of information about the machine. If you follow the instructions provided, your header
will work well for many years. If you require more detailed service information, contact your MacDon Dealer.
When setting up the machine or making adjustments, review and follow the recommended machine settings in all relevant
MacDon publications. Failure to do so may compromise machine function and machine life and may result in a hazardous
situation.
MacDon provides warranty for Customers who operate and maintain their equipment as described in this manual. A copy
of the MacDon Industries Limited Warranty Policy, which explains this warranty, should have been provided to you by your
Dealer. Damage resulting from any of the following conditions will void the warranty:
•Accident
•Misuse
•Abuse
•Improper maintenance or neglect
•Abnormal or extraordinary use of the machine
•Failure to use the machine, equipment, component, or part in accordance with the manufacturer’s instructions
This manual is currently available in English, French, German, Latvian, and Lithuanian.
Conventions
The following conventions are used in this document:
•Right and left are determined from the operator’s position. The front of the header faces the crop.
•Unless otherwise noted, use the standard torque values provided in this manual.
Carefully read the information provided in this manual before attempting to maintain, service, or use the machine.
The Table of Contents and Index will guide you to specific areas within this manual. Examine the Table of Contents and
familiarize yourself with the organization of the information.
NOTE:
Keep your MacDon publications up-to-date. The most current version can be downloaded from our website
(www.macdon.com) or from our Dealer-only site (https://portal.macdon.com) (login required).
215651 iii Revision B

$
Figure 1: Left Endshield Manual Storage Location
Keep this manual handy for frequent reference or to pass on to
new Operators or Owners. A manual storage case (A) is located
inside the left endshield.
Call your MacDon Dealer if you need assistance, information, or
additional copies of this manual.
215651 iv Revision B

Summary of Changes
This list covers changes made since the last revision (215651 Rev. A).
Section Summary of Change
Internal Use
Only
Introduction, page iii Added German and Lithuanian to the list of available translations. Publications
2.3 Specifications, page 28 Corrected header model numbers. Publications
3.7.7 Knife Speed Information,
page 66
Corrected header model numbers. Publications
Adjusting Reel Cam, page 70 Revised topic to show D1X and D1XL content; erroneously included
content for the wrong header model.
Product
Support
Replacing Reel Endshield
Supports, page 223
Revised procedure for clarity. Publications
215651 vRevision B

Model and Serial Number
Record the model number, serial number, and model year of the header and Slow Speed Transport / Stabilizer Wheel
option (if installed) on the lines below.
$
Figure 2: Header Serial Number Plate Location
Header Model:
Serial Number:
Model Year:
Header serial number plate (A) is located on the upper corner
on the left endsheet.
$
Figure 3: Transport / Stabilizer Wheel Location
Transport / Stabilizer Wheel Option
Serial Number:
Model Year:
Transport serial number plate (A) is located on the right axle
assembly.
215651 vi Revision B

215651 vii Revision B
Declaration of Conformity ..............................................................................................................................i
Introduction .............................................................................................................................................. iii
Summary of Changes ...................................................................................................................................v
Model and Serial Number ............................................................................................................................ vi
Chapter 1: Safety ........................................................................................................................................ 1
1.1 Safety Alert Symbols ...............................................................................................................................1
1.2 Signal Words .........................................................................................................................................2
1.3 General Safety .......................................................................................................................................3
1.4 Maintenance Safety ................................................................................................................................5
1.5 Hydraulic Safety .....................................................................................................................................6
1.6 Welding Precaution ................................................................................................................................7
1.7 Safety Signs ...........................................................................................................................................8
1.7.1 Installing Safety Decals....................................................................................................................8
1.8 Safety Decal Locations.............................................................................................................................9
1.9 Understanding Safety Signs .................................................................................................................... 17
Chapter 2: Product Overview................................................................................................................... 25
2.1 Definitions .......................................................................................................................................... 25
2.2 Component Identification ...................................................................................................................... 27
2.3 Specifications....................................................................................................................................... 28
2.4 Dimensions ......................................................................................................................................... 31
Chapter 3: Operation................................................................................................................................ 33
3.1 Owner/Operator Responsibilities ............................................................................................................ 33
3.2 Operational Safety................................................................................................................................ 34
3.2.1 Header Safety Props ..................................................................................................................... 34
3.2.2 Reel Safety Props ......................................................................................................................... 35
Engaging Reel Safety Props........................................................................................................... 35
Disengaging Reel Safety Props ...................................................................................................... 36
3.2.3 Header Endshields ....................................................................................................................... 37
Opening Endshields..................................................................................................................... 37
Closing Endshields ...................................................................................................................... 38
Removing Endshields................................................................................................................... 39
Installing Endshields .................................................................................................................... 39
Checking and Adjusting Endshields ................................................................................................ 40
3.2.4 Daily Start-Up Check..................................................................................................................... 42
3.3 Break-in Period .................................................................................................................................... 43
3.4 Shutting down the Windrower ................................................................................................................ 44
3.5 Cab Controls........................................................................................................................................ 45
3.6 Header Setup....................................................................................................................................... 46
3.6.1 Header Attachments..................................................................................................................... 46
3.6.2 Header Settings ........................................................................................................................... 46
TABLE OF CONTENTS

215651 viii Revision B
3.6.3 Reel Settings ............................................................................................................................... 56
3.7 Header Operating Variables.................................................................................................................... 58
3.7.1 Cutting Height ............................................................................................................................. 58
Cutting off the Ground ................................................................................................................ 58
Cutting on the Ground................................................................................................................. 61
3.7.2 Header Float ............................................................................................................................... 63
3.7.3 Header Angle .............................................................................................................................. 63
Adjusting Header Angle ............................................................................................................... 64
3.7.4 Reel Speed.................................................................................................................................. 64
Optional Reel Drive Sprockets ....................................................................................................... 65
3.7.5 Ground Speed ............................................................................................................................. 65
3.7.6 Draper Speed .............................................................................................................................. 66
3.7.7 Knife Speed Information................................................................................................................ 66
3.7.8 Reel Height ................................................................................................................................. 66
3.7.9 Reel Fore-Aft Position ................................................................................................................... 67
Adjusting Reel Fore-Aft Position .................................................................................................... 67
3.7.10 Reel Tine Pitch ........................................................................................................................... 68
Reel Cam Settings ....................................................................................................................... 68
Adjusting Reel Cam ..................................................................................................................... 70
3.7.11 Crop Dividers............................................................................................................................. 70
Removing Crop Dividers with Latch Option from Header.................................................................... 70
Removing Crop Dividers without Latch Option from Header ............................................................... 71
Installing Crop Dividers with Latch Option onto Header ..................................................................... 72
Installing Crop Dividers without Latch Option onto Header ................................................................ 73
3.7.12 Crop Divider Rods....................................................................................................................... 75
Removing Crop Divider Rods......................................................................................................... 75
Installing Crop Divider Rods .......................................................................................................... 76
3.8 Delivery Opening.................................................................................................................................. 77
3.8.1 Manually Adjusting Delivery Opening on Header ............................................................................... 77
3.8.2 Adjusting Delivery Opening on Header using Hydraulic Deck Shift......................................................... 78
3.9 Double Windrowing .............................................................................................................................. 79
3.9.1 Shifting Decks Hydraulically ........................................................................................................... 79
3.10 Windrow Types .................................................................................................................................. 80
3.11 Haying Tips ........................................................................................................................................ 82
3.11.1 Curing ...................................................................................................................................... 82
3.11.2 Topsoil Moisture ........................................................................................................................ 82
3.11.3 Weather and Topography ............................................................................................................ 82
3.11.4 Windrow Characteristics.............................................................................................................. 82
3.11.5 Driving on Windrow.................................................................................................................... 83
3.11.6 Raking and Tedding .................................................................................................................... 83
3.11.7 Using Chemical Drying Agents ...................................................................................................... 83
3.12 Levelling the Header............................................................................................................................ 84
3.13 Unplugging the Cutterbar ..................................................................................................................... 85
3.14 Upper Cross Auger .............................................................................................................................. 86
3.15 Transporting Header ........................................................................................................................... 87
TABLE OF CONTENTS

215651 ix Revision B
3.15.1 Transporting Header on Windrower .............................................................................................. 87
3.15.2 Towing ..................................................................................................................................... 87
Attaching Header to Towing Vehicle .............................................................................................. 88
Towing the Header ..................................................................................................................... 88
3.15.3 Converting from Transport to Field Position .................................................................................... 89
Removing Tow-Bar...................................................................................................................... 89
Storing Tow-Bar.......................................................................................................................... 90
Moving Front (Left) Wheels into Field Position................................................................................. 92
Moving Rear (Right) Wheels into Field Position ................................................................................ 94
3.15.4 Converting from Field to Transport Position .................................................................................... 96
Moving Front (Left) Wheels into Transport Position .......................................................................... 96
Moving Rear (Right) Wheels into Transport Position ......................................................................... 98
Attaching Tow-Bar .................................................................................................................... 101
Chapter 4: Header Attachment/Detachment........................................................................................ 105
4.1 Attaching Header to M1 Series Windrowers ............................................................................................ 105
4.2 Detaching Header from M1 Series Windrowers........................................................................................ 109
Chapter 5: Maintenance and Servicing.................................................................................................. 113
5.1 Preparing Machine for Servicing............................................................................................................ 113
5.2 Maintenance Specifications.................................................................................................................. 114
5.2.1 Installing a Roller Chain............................................................................................................... 114
5.2.2 Installing Sealed Bearing.............................................................................................................. 114
5.3 Maintenance Requirements ................................................................................................................. 116
5.3.1 Maintenance Schedule/Record..................................................................................................... 116
5.3.2 Break-In Inspection .................................................................................................................... 117
5.3.3 Preseason Servicing.................................................................................................................... 118
5.3.4 End-of-Season Service................................................................................................................. 118
5.3.5 Checking Hydraulic Hoses and Lines .............................................................................................. 119
5.3.6 Lubrication ............................................................................................................................... 120
Lubricating Header.................................................................................................................... 120
Lubrication Service Intervals ....................................................................................................... 121
5.4 Electrical System ................................................................................................................................ 127
5.4.1 How It Works ............................................................................................................................ 127
5.4.2 Replacing Light Bulbs .................................................................................................................. 128
5.4.3 Checking and Adjusting Reel Height Sensor..................................................................................... 129
5.5 Cutterbar .......................................................................................................................................... 132
5.5.1 Replacing Knife Section ............................................................................................................... 132
5.5.2 Spare Knife ............................................................................................................................... 133
5.5.3 Removing Knife ......................................................................................................................... 134
5.5.4 Removing Knifehead Bearing........................................................................................................ 134
5.5.5 Installing Knifehead Bearing......................................................................................................... 135
5.5.6 Installing Knife........................................................................................................................... 136
5.5.7 Knife Guards ............................................................................................................................. 137
Adjusting Pointed Knife Guards ................................................................................................... 137
Replacing Pointed Guards .......................................................................................................... 138
Replacing Stub Knife Guards ....................................................................................................... 139
TABLE OF CONTENTS

215651 xRevision B
5.5.8 Knife Hold-Downs ...................................................................................................................... 141
Checking and Adjusting Hold-Downs with Pointed Guards................................................................ 141
Checking and Adjusting Hold-Down at Double-Knife Center Pointed Guard ......................................... 142
Checking and Adjusting Hold-Down with Stub Guards ..................................................................... 143
5.5.9 Knifehead Shield ........................................................................................................................ 144
Installing Knifehead Shield.......................................................................................................... 144
5.6 Knife Drive System.............................................................................................................................. 146
5.6.1 Knife Drive Box .......................................................................................................................... 146
Checking Knife Drive Box Mounting Bolts...................................................................................... 146
Removing Knife Drive Box .......................................................................................................... 147
Removing Knife Drive Box Pulley ................................................................................................. 149
Installing Knife Drive Box Pulley................................................................................................... 150
Installing Knife Drive Box............................................................................................................ 151
Changing Oil in Knife Drive Box ................................................................................................... 157
5.6.2 Knife Drive Belts ........................................................................................................................ 157
Untimed Double-Knife Drive Belts –D1XL Only .............................................................................. 157
Timed Double-Knife Drive Belts ................................................................................................... 161
5.7 Drapers............................................................................................................................................. 175
5.7.1 Removing Drapers...................................................................................................................... 175
5.7.2 Installing Drapers ....................................................................................................................... 175
5.7.3 Checking and Adjusting Draper Tension ......................................................................................... 177
5.7.4 Adjusting Draper Tracking............................................................................................................ 179
5.7.5 Adjusting Deck Height................................................................................................................. 181
5.7.6 Replacing Draper Clips (Option) .................................................................................................... 186
5.7.7 Draper Roller Maintenance.......................................................................................................... 187
Inspecting Draper Roller Bearing ................................................................................................. 187
Draper Deck Idler Roller............................................................................................................. 187
Draper Deck Drive Roller............................................................................................................ 191
5.7.8 Draper Deflectors....................................................................................................................... 195
Removing Narrow Draper Deflectors ............................................................................................ 195
Installing Narrow Draper Deflectors ............................................................................................. 196
5.8 Reel ................................................................................................................................................. 198
5.8.1 Reel-to-Cutterbar Clearance......................................................................................................... 198
Measuring Reel Clearance .......................................................................................................... 198
Adjusting Reel Clearance............................................................................................................ 200
5.8.2 Reel Frown ............................................................................................................................... 202
Adjusting Reel Frown................................................................................................................. 202
5.8.3 Centering the Reel ..................................................................................................................... 203
Centering Double Reel............................................................................................................... 203
Centering Single Reel................................................................................................................. 204
5.8.4 Reel Fingers .............................................................................................................................. 205
Removing Steel Fingers.............................................................................................................. 205
Installing Steel Fingers ............................................................................................................... 206
Removing Plastic Fingers............................................................................................................ 206
Installing Plastic Fingers ............................................................................................................. 207
5.8.5 Tine Tube Bushings .................................................................................................................... 208
Removing Bushings from Reels.................................................................................................... 208
Installing Bushings onto Reels ..................................................................................................... 214
5.8.6 Reel Endshields.......................................................................................................................... 220
TABLE OF CONTENTS

215651 xi Revision B
Replacing Reel Endshields .......................................................................................................... 220
Replacing Reel Endshields –Right Reel on Double-Reel Header......................................................... 222
Replacing Reel Endshield Supports............................................................................................... 223
5.9 Reel Drive ......................................................................................................................................... 225
5.9.1 Reel Drive Cover ........................................................................................................................ 225
Removing Reel Drive Cover ........................................................................................................ 225
Installing Reel Drive Cover.......................................................................................................... 226
5.9.2 Reel Drive Chain ........................................................................................................................ 227
Loosening Reel Drive Chain ........................................................................................................ 227
Tightening Reel Drive Chain........................................................................................................ 228
5.9.3 Reel Drive Sprocket .................................................................................................................... 229
Removing Reel Drive Sprocket .................................................................................................... 230
Installing Reel Drive Sprocket...................................................................................................... 230
5.9.4 Double-Reel Drive U-Joint............................................................................................................ 231
Removing Double-Reel Drive U-Joint ............................................................................................ 231
Installing Double-Reel U-Joint ..................................................................................................... 233
5.9.5 Reel Drive Motor ....................................................................................................................... 234
Removing Reel Drive Motor........................................................................................................ 234
Installing Reel Drive Motor ......................................................................................................... 234
5.9.6 Replacing Double-Reel Header Drive Chain ..................................................................................... 235
Replacing Chain Using the Reel Drive Method................................................................................ 235
Replacing Chain Using the Breaking the Chain Method .................................................................... 237
5.9.7 Replacing Single-Reel Header Drive Chain....................................................................................... 238
5.10 Transport System (Option) ................................................................................................................. 239
5.10.1 Checking Wheel Bolt Torque ...................................................................................................... 239
5.10.2 Checking Axle Bolt Torque ......................................................................................................... 239
5.10.3 Checking Tire Pressure .............................................................................................................. 240
Chapter 6: Options and Attachments .................................................................................................... 243
6.1 Reel ................................................................................................................................................. 243
6.1.1 Multi-Crop Rapid Reel Conversion Kit ............................................................................................ 243
6.1.2 Reel Arm Extension Kit –North American-Configured Headers Only.................................................... 243
6.1.3 Lodged Crop Reel Finger Kit ......................................................................................................... 244
6.1.4 Reel Tine Tube Conversion Kit ...................................................................................................... 244
6.1.5 Reel Endshield Kit ...................................................................................................................... 244
6.1.6 Tine Tube Reinforcing Kit............................................................................................................. 245
6.1.7 Reel Drop Rate Adjuster Kit.......................................................................................................... 245
6.2 Cutterbar Kits .................................................................................................................................... 246
6.2.1 Cutterbar Wearplate................................................................................................................... 246
6.2.2 Knife Cutout Cover ..................................................................................................................... 246
6.2.3 Rock Retarder ........................................................................................................................... 247
6.2.4 Stub Guard Conversion Kit ........................................................................................................... 247
6.2.5 Vertical Knife Mounts ................................................................................................................. 247
6.3 Header Kits........................................................................................................................................ 249
6.3.1 Divider Quick Latch Kit ................................................................................................................ 249
6.3.2 Stabilizer Wheels ....................................................................................................................... 249
TABLE OF CONTENTS

215651 xii Revision B
6.3.3 Secondary Stabilizer Wheel.......................................................................................................... 250
6.3.4 Stabilizer Wheels and Transport Package ....................................................................................... 250
6.3.5 Skid Shoe Kits............................................................................................................................ 251
6.3.6 Steel Skid Shoes......................................................................................................................... 251
6.4 Crop Delivery Kits ............................................................................................................................... 252
6.4.1 Draper Deflector –Wide ............................................................................................................. 252
6.4.2 Draper Clips .............................................................................................................................. 252
6.4.3 Upper Cross Auger ..................................................................................................................... 253
6.4.4 Rice Divider Rods ....................................................................................................................... 253
6.4.5 Double Draper Drive Kit .............................................................................................................. 253
6.4.6 Draper Extension Kit ................................................................................................................... 254
6.4.7 Swath Forming Rods –Center Delivery .......................................................................................... 254
6.4.8 Swath Rods............................................................................................................................... 254
6.4.9 HC10 Hay Conditioner................................................................................................................. 255
6.4.10 Hydraulic Deck Shift Package ...................................................................................................... 255
6.4.11 Upper Cross Auger Hydraulic Kit for Double Draper Drive ................................................................ 255
Chapter 7: Unloading and Assembly...................................................................................................... 257
Chapter 8: Troubleshooting.................................................................................................................... 259
8.1 Crop Loss .......................................................................................................................................... 259
8.2 Cutting Action and Knife Components .................................................................................................... 261
8.3 Reel Delivery ..................................................................................................................................... 264
8.4 Header and Drapers............................................................................................................................ 266
8.5 Cutting Edible Beans ........................................................................................................................... 268
8.6 Windrow Formation............................................................................................................................ 271
Chapter 9: Reference .............................................................................................................................. 273
9.1 Torque Specifications .......................................................................................................................... 273
9.1.1 SAE Bolt Torque Specifications ..................................................................................................... 273
9.1.2 Metric Bolt Specifications ............................................................................................................ 275
9.1.3 Metric Bolt Specifications Bolting into Cast Aluminum ...................................................................... 277
9.1.4 Flare-Type Hydraulic Fittings ........................................................................................................ 277
9.1.5 O-Ring Boss Hydraulic Fittings –Adjustable .................................................................................... 278
9.1.6 O-Ring Boss Hydraulic Fittings –Non-Adjustable.............................................................................. 280
9.1.7 O-Ring Face Seal Hydraulic Fittings................................................................................................ 281
9.1.8 Tapered Pipe Thread Fittings........................................................................................................ 282
9.2 Conversion Chart................................................................................................................................ 284
Index........................................................................................................................................................ 285
Recommended Fluids and Lubricants.................................................................................................... 293
TABLE OF CONTENTS

215651 1Revision B
Chapter 1: Safety
Understanding and consistently following these safety procedures will help to ensure the safety of those operating the
machine and of bystanders.
1.1 Safety Alert Symbols
The safety alert symbol indicates important safety messages in this manual and on safety signs on the machine.
Figure 1.1: Safety Symbol
This symbol means:
•ATTENTION!
•BECOME ALERT!
•YOUR SAFETY IS INVOLVED!
Carefully read and follow the safety message accompanying this
symbol.
Why is safety important to you?
•Accidents disable and kill
•Accidents cost
•Accidents can be avoided

215651 2Revision B
1.2 Signal Words
Three signal words, DANGER,WARNING, and CAUTION, are used to alert you to hazardous situations. Two signal words,
IMPORTANT and NOTE, identify non-safety related information.
Signal words are selected using the following guidelines:
DANGER
Indicates an imminently hazardous situation that, if not avoided, will result in death or serious injury.
WARNING
Indicates a potentially hazardous situation that, if not avoided, could result in death or serious injury. It may also be
used to alert against unsafe practices.
CAUTION
Indicates a potentially hazardous situation that, if not avoided, may result in minor or moderate injury. It may be used
to alert against unsafe practices.
IMPORTANT:
Indicates a situation that, if not avoided, could result in a malfunction or damage to the machine.
NOTE:
Provides additional information or advice.
SAFETY

215651 3Revision B
1.3 General Safety
Protect yourself when assembling, operating, and servicing machinery.
Figure 1.2: Safety Equipment
CAUTION
The following general farm safety precautions should be part of
your operating procedure for all types of machinery.
Wear all protective clothing and personal safety devices that
could be necessary for the job at hand. Do NOT take chances.
You may need the following:
•Hard hat
•Protective footwear with slip-resistant soles
•Protective glasses or goggles
•Heavy gloves
•Wet weather gear
•Respirator or filter mask
Figure 1.3: Safety Equipment
In addition, take the following precautions:
•Be aware that exposure to loud noises can cause hearing
impairment. Wear suitable hearing protection devices such as
earmuffs or earplugs to help protect against loud noises.
Figure 1.4: Safety Equipment
•Provide a first aid kit in case of emergencies.
•Keep a properly maintained fire extinguisher on the
machine. Familiarize yourself with its use.
•Keep young children away from machinery at all times.
•Be aware that accidents often happen when Operators are
fatigued or in a hurry. Take time to consider the safest way
to accomplish a task. NEVER ignore the signs of fatigue.
SAFETY

215651 4Revision B
Figure 1.5: Safety around Equipment
•Wear close-fitting clothing and cover long hair. NEVER wear
dangling items such as scarves or bracelets.
•Keep all shields in place. NEVER alter or remove safety
equipment. Ensure that the driveline guards can rotate
independently of their shaft, and that they can telescope
freely.
•Use only service and repair parts made or approved by the
equipment manufacturer. Parts from other manufacturers
may not meet the correct strength, design, or safety
requirements.
Figure 1.6: Safety around Equipment
•Keep hands, feet, clothing, and hair away from moving
parts. NEVER attempt to clear obstructions or objects from a
machine while the engine is running.
•Do NOT modify the machine. Unauthorized modifications
may impair the functionality and/or safety of the machine. It
may also shorten the machine’s service life.
•To avoid injury or death from the unexpected startup of the
machine, ALWAYS stop the engine and remove the key from
the ignition before leaving the operator’s seat for any
reason.
Figure 1.7: Safety around Equipment
•Keep the machine service area clean and dry. Wet and/or
oily floors are slippery. Wet spots can be dangerous when
working with electrical equipment. Ensure that all electrical
outlets and tools are properly grounded.
•Keep the work area well-lit.
•Keep machinery clean. Straw and chaff on a hot engine are
fire hazards. Do NOT allow oil or grease to accumulate on
service platforms, ladders, or controls. Clean machines
before they are stored.
•NEVER use gasoline, naphtha, or any volatile material for
cleaning purposes. These materials may be toxic and/or
flammable.
•When storing machinery, cover any sharp or extending
components to prevent injury from accidental contact.
SAFETY

215651 5Revision B
1.4 Maintenance Safety
Protect yourself when maintaining machinery.
Figure 1.8: Safety around Equipment
To ensure your safety while maintaining the machine:
•Review the operator’s manual and all safety items before
the operation and/or maintenance of the machine.
•Place all controls in Neutral, stop the engine, set the parking
brake, remove the ignition key, and wait for all moving parts
to stop before servicing, adjusting, and/or repairing the
machine.
•Follow good shop practices:
–Keep service areas clean and dry
–Ensure that electrical outlets and tools are properly
grounded
–Keep the work area well lit
Figure 1.9: Equipment is NOT Safe for Children
•Relieve pressure from hydraulic circuits before servicing
and/or disconnecting the machine.
•Ensure that all components are tight and that steel lines,
hoses, and couplings are in good condition before applying
pressure to hydraulic systems.
•Keep hands, feet, clothing, and hair away from all moving
and/or rotating parts.
•Clear the area of bystanders, especially children, when
carrying out any maintenance, repairs, or adjustments.
•Install the transport lock or place safety stands under the
frame before working under the machine.
•If more than one person is servicing the machine at the
same time, be aware that rotating a driveline or other
mechanically-driven component by hand (for example,
accessing a lubricant fitting) will cause drive components in
other areas (belts, pulleys, and knives) to move. Stay clear of
driven components at all times.
Figure 1.10: Safety Equipment
•Wear protective gear when working on the machine.
•Wear heavy gloves when working on knife components.
SAFETY

215651 6Revision B
1.5 Hydraulic Safety
Protect yourself when assembling, operating, and servicing hydraulic components.
Figure 1.11: Testing for Hydraulic Leaks
•Always place all hydraulic controls in Neutral before leaving
the operator’s seat.
•Make sure that all components in the hydraulic system are
kept clean and in good condition.
•Replace any worn, cut, abraded, flattened, or crimped hoses
and steel lines.
•Do NOT attempt any makeshift repairs to hydraulic lines,
fittings, or hoses by using tapes, clamps, cements, or welding.
The hydraulic system operates under extremely high
pressure. Makeshift repairs can fail suddenly and create
hazardous conditions.
Figure 1.12: Hydraulic Pressure Hazard
•Wear proper hand and eye protection when searching for
high-pressure hydraulic fluid leaks. Use a piece of cardboard
as a backstop instead of your hands to isolate and identify
a leak.
•If injured by a concentrated, high-pressure stream of
hydraulic fluid, seek medical attention immediately. Serious
infection or toxic reaction can develop from hydraulic fluid
piercing the skin.
Figure 1.13: Safety around Equipment
•Ensure that all components are tight and that steel lines,
hoses, and couplings are in good condition before applying
pressure to a hydraulic system.
SAFETY
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