MacDon D1X Series User manual

The harvesting specialists.
D1X Series
Draper Header for Self-Propelled
Windrowers
Operator’s Manual
214044 Revision A
Model Year 2017
Original Instruction
IMPORTANT: PAGE 29 HAS
BEEN UPDATED SINCE THIS
MANUAL WAS PUBLISHED.

D1X Series Draper Header for Self-Propelled Windrowers
Published: November 2016

Introduction
This instructional manual contains information on the D1X Series Draper Header. Teamed with your windrower, the
D1X Series Draper Header will cut and lay crop into fluffy, uniform windrows.
The D1X Series Draper Header is designed as a straight-cut header, equipped to work well in all straight-cut
conditions whether cutting on or above the ground.
Use this manual as your first source of information about the machine. If you follow the instructions provided, your
header will work well for many years. If you require more detailed service information, a technical manual is available
from your MacDon Dealer.
When setting up the machine or making adjustments, review and follow the recommended machine settings in all
relevant MacDon publications. Failure to do so may compromise machine function and machine life and may result
in a hazardous situation.
MacDon provides warranty for Customers who operate and maintain their equipment as described in this manual.
A copy of the MacDon Industries Limited Warranty Policy, which explains this warranty, should have been provided
to you by your Dealer. Damage resulting from any of the following conditions will void the warranty:
•Accident
•Misuse
• Abuse
• Improper maintenance or neglect
• Abnormal or extraordinary use of the machine
• Failure to use the machine, equipment, component, or part in accordance with the manufacturer’s instructions
This manual is available in English only.
Carefully read the information provided in this manual before attempting to maintain, service, or use
the machine.
The Table of Contents and Index will guide you to specific areas within this manual. Examine the Table of Contents
and familiarize yourself with the organization of the information.
Keep this manual handy for frequent reference and to pass
on to new Operators or Owners. A manual storage case (A)
is located inside the endshield on the left side of the header.
Call your MacDon Dealer if you need assistance,
information, or additional copies of this manual.
Figure 1: Left Endshield Manual
Storage Location
214044 iRevision A

List of Revisions
Summary of Change Refer to
Changed measurement format so that metric
measurement appeared first followed by imperial in
parenthesis.
Throughout the book.
Added warranty information. Introduction, page i
Revised topics/procedures. •1.7 Safety Decal Locations, page 8
•1.8 Understanding Safety Signs, page 13
•Checking and Adjusting Endshields, page 34
•3.6.2 Header Settings, page 39
•3.14 Upper Cross Auger (UCA), page 73
•5.4 Electrical System, page 112
•Tensioning Timed Knife Drive Belts, page 147
Removed single knife information – not applicable. •2.1 Definitions, page 19
•2.3 Specifications, page 23
•5.6.1 Knife Drive Box, page 129
•Removing Knife Drive Box, page 129
•Installing Knife Drive Box, page 133
•Removing Non-Timed Knife Drive Belt, page 139
Added/updated information. 2.3 Specifications, page 23
Changed transport speed. Towing the Header, page 75
•Rev
ised image to show new hydraulic hose
management arm latch support for storage/transport
position.
•Rev
ised step to store/remove the hydraulic
hose management arm latch support to/from
storage/transport position.
•4.1 Attaching Header to M1170/M1240
Self-Propelled Windrower, page 91
•4.2 Detaching Header from M1170/M1240
Windrower, page 94
Revised image; beater bars not applicable to
D1X Series.
Every 250 Hours, page 109
Added note. Adjusting Reel Clearance, page 176
Updated bundle numbers. •6.2.2 Vertical Knife Mounts, page 217
•6.3.1 Divider Latch Kit, page 218
•6.3.3 Stabilizer/Slow Speed Transport Wheels, page
219
•6.4.1 Double Draper Drive (DDD) Kit, page 220
•6.4.4 Draper Extension Kit, page 221
•6.4.6 Upper Cross Auger (UCA), page 221
214044 ii Revision A

Summary of Change Refer to
Removed topics that are not applicable to D1X Series
draper headers.
• Battery Safety
• PR15 Tine Tube Reel Conversion Kit
• Cutterbar Wearplate
• Knifehead Shield
• Hydraulic Deck Shift Package
• Upper Cross Auger Hydraulic Kit for Double
Draper Drive
• Upper Cross Auger Case Drain Kit for Single
Draper Drive
• Removing Beater Bars
• Installing Beater Bars
Added topic. 9.1.8 Tapered Pipe Thread Fittings, page 251
214044 iiiRevision A

Model and Serial Number
Record the model number, serial number, and model year of the header and Slow Speed Transport/Stabilizer Wheel
option (if installed) on the lines below.
NOTE:
Right-hand (RH) and left-hand (LH) designations are determined from the operator’s position, facing forward.
Header Model:
Serial Number:
Year:
The serial number plate (A) is located beside the knife
drive motor on the left-hand endsheet.
Figure 2: Header
Slow Speed Transport/Stabilizer Wheel Option
Serial Number:
Year:
The serial number plate (A) is located on the right-hand
axle assembly.
Figure 3: Transport/Stabilizer Option
214044 iv Revision A

TABLE OF CONTENTS
Introduction ...................................................................................................................................... i
List of Revisions ...............................................................................................................................ii
Model and Serial Number.................................................................................................................iv
1 Safety.................................................................................................................................................... 1
1.1 Safety Alert Symbols........................................................................................................................ 1
1.2 Signal Words................................................................................................................................... 2
1.3 General Safety ................................................................................................................................ 3
1.4 Maintenance Safety ......................................................................................................................... 5
1.5 Hydraulic Safety .............................................................................................................................. 6
1.6 Safety Signs.................................................................................................................................... 7
1.6.1 Installing Safety Decals ............................................................................................................ 7
1.7 Safety Decal Locations .................................................................................................................... 8
1.8 Understanding Safety Signs ........................................................................................................... 13
2 Product Overview................................................................................................................................19
2.1 Definitions ..................................................................................................................................... 19
2.2 Component Identification................................................................................................................ 22
2.3 Specifications ................................................................................................................................ 23
3 Operation ............................................................................................................................................ 27
3.1 Owner/Operator Responsibilities..................................................................................................... 27
3.2 Operational Safety ......................................................................................................................... 28
3.2.1 Header Safety Props .............................................................................................................. 29
3.2.2 Reel Safety Props .................................................................................................................. 29
Engaging Reel Safety Props............................................................................................ 29
Disengaging Reel Safety Props ....................................................................................... 30
3.2.3 Endshields............................................................................................................................. 31
Opening Endshields........................................................................................................ 31
Closing Endshields ......................................................................................................... 32
Removing Endshields ..................................................................................................... 33
Installing Endshields ....................................................................................................... 33
Checking and Adjusting Endshields ................................................................................. 34
3.2.4 Daily Start-Up Check .............................................................................................................. 35
3.3 Break-in Period.............................................................................................................................. 36
3.4 Shutting down the Machine ............................................................................................................ 37
3.5 Cab Controls ................................................................................................................................. 38
3.6 Header Setup ................................................................................................................................ 39
3.6.1 Header Attachments............................................................................................................... 39
3.6.2 Header Settings ..................................................................................................................... 39
3.6.3 Reel Settings ......................................................................................................................... 42
3.7 Header Operating Variables ........................................................................................................... 44
3.7.1 Cutting Height ........................................................................................................................ 44
Cutting off the Ground..................................................................................................... 44
Cutting on the Ground..................................................................................................... 48
3.7.2 Header Float.......................................................................................................................... 49
3.7.3 Header Angle......................................................................................................................... 50
Adjusting Header Angle................................................................................................... 50
3.7.4 Reel Speed............................................................................................................................ 50
Optional Reel Drive Sprockets ......................................................................................... 51
3.7.5 Ground Speed ....................................................................................................................... 51
3.7.6 Draper Speed ........................................................................................................................ 52
3.7.7 Knife Speed........................................................................................................................... 53
3.7.8 Reel Height............................................................................................................................ 53
3.7.9 Reel Fore-Aft Position ............................................................................................................ 54
Adjusting Reel Fore-Aft Position ...................................................................................... 54
214044 vRevision A

TABLE OF CONTENTS
3.7.10 Reel Tine Pitch....................................................................................................................... 55
Reel Cam Settings.......................................................................................................... 55
Adjusting Reel Cam ........................................................................................................ 57
3.7.11 Crop Dividers......................................................................................................................... 57
Removing Crop Dividers with Latch Option from Header ................................................... 57
Removing Crop Dividers without Latch Option from Header............................................... 58
Installing Crop Dividers with Latch Option onto Header ..................................................... 59
Installing Crop Dividers without Latch Option onto Header................................................. 60
3.7.12 Crop Divider Rods.................................................................................................................. 62
Removing Crop Divider Rods .......................................................................................... 62
Installing Crop Divider Rods ............................................................................................ 63
3.8 Delivery Opening ........................................................................................................................... 64
3.8.1 Adjusting Delivery Opening on Header .................................................................................... 64
3.8.2 Adjusting Delivery Opening on Header using Hydraulic Deck Shift............................................. 65
3.9 Double Windrowing........................................................................................................................ 66
3.9.1 Shifting Decks Hydraulically .................................................................................................... 66
3.10 Windrow Types.............................................................................................................................. 67
3.11 Haying Tips ................................................................................................................................... 69
3.11.1 Curing ................................................................................................................................... 69
3.11.2 Topsoil Moisture ..................................................................................................................... 69
3.11.3 Weather and Topography........................................................................................................ 69
3.11.4 Windrow Characteristics ......................................................................................................... 69
3.11.5 Driving on Windrow ................................................................................................................ 70
3.11.6 Raking and Tedding................................................................................................................ 70
3.11.7 Using Chemical Drying Agents................................................................................................ 70
3.12 Levelling the Header ...................................................................................................................... 71
3.13 Unplugging the Cutterbar ............................................................................................................... 72
3.14 Upper Cross Auger (UCA).............................................................................................................. 73
3.15 Transporting Header ..................................................................................................................... 74
3.15.1 Transporting Header on Windrower ......................................................................................... 74
3.15.2 Towing................................................................................................................................... 74
Attaching Header to Towing Vehicle ................................................................................. 75
Towing the Header.......................................................................................................... 75
3.15.3 Converting from Transport to Field Position.............................................................................. 76
Removing Tow-Bar ......................................................................................................... 76
Storing the Tow-Bar ........................................................................................................ 77
Moving Front (Left) Wheels into Field Position .................................................................. 79
Moving Rear (Right) Wheels into Field Position................................................................. 80
3.15.4 Converting from Field to Transport Position.............................................................................. 83
Moving Front (Left) Wheels into Transport Position ........................................................... 83
Moving Rear (Right) Wheels into Transport Position.......................................................... 84
Attaching Tow-Bar........................................................................................................... 87
4 Header Attachment/Detachment ......................................................................................................... 91
4.1 Attaching Header to M1170/M1240 Self-Propelled Windrower .......................................................... 91
4.2 Detaching Header from M1170/M1240 Windrower ........................................................................... 94
5Mai
ntenance and Servicing................................................................................................................. 97
5.1 Preparing Machine for Servicing ..................................................................................................... 97
5.2Maintenance Specifications ............................................................................................................ 98
5.2.1Recommended Fluids and Lubricants...................................................................................... 98
5.2.2Installing a Roller Chain .......................................................................................................... 98
5.2.3 Installing a Sealed Bearing ..................................................................................................... 99
5.3 Maintenance Requirements...........................................................................................................100
5.3.1 Maintenance Schedule/Record...............................................................................................101
214044 vi Revision A

TABLE OF CONTENTS
5.3.2 Break-In Inspection ...............................................................................................................102
5.3.3 Preseason Servicing..............................................................................................................102
5.3.4 End-of-Season Service..........................................................................................................103
5.3.5 Checking Hydraulic Hoses and Lines......................................................................................104
5.3.6 Lubrication and Servicing.......................................................................................................104
Greasing Procedure.......................................................................................................105
Service Intervals ............................................................................................................106
5.4 Electrical System ..........................................................................................................................112
5.4.1 Replacing Light Bulbs............................................................................................................113
5.4.2 Checking and Adjusting Reel Height Sensor ...........................................................................114
5.5 Cutterbar......................................................................................................................................116
5.5.1 Replacing Knife Section.........................................................................................................116
5.5.2 Removing Knife.....................................................................................................................118
5.5.3 Removing Knifehead Bearing.................................................................................................118
5.5.4 Installing Knifehead Bearing...................................................................................................119
5.5.5 Installing Knife ...................................................................................................................... 119
5.5.6 Spare Knife...........................................................................................................................120
5.5.7 Knife Guards.........................................................................................................................120
Adjusting Knife Guards...................................................................................................121
Replacing Pointed Guards..............................................................................................121
Replacing Stub Guards ..................................................................................................123
Checking Knife Hold-Downs ...........................................................................................125
5.5.8 Knifehead Shield...................................................................................................................127
Installing Knifehead Shield .............................................................................................128
5.6 Knife Drive System .......................................................................................................................129
5.6.1 Knife Drive Box .....................................................................................................................129
Checking Mounting Bolts................................................................................................129
Removing Knife Drive Box..............................................................................................129
Removing Knife Drive Box Pulley....................................................................................132
Installing Knife Drive Box Pulley......................................................................................132
Installing Knife Drive Box................................................................................................133
Changing Oil in Knife Drive Box......................................................................................138
5.6.2 Knife Drive Belts ...................................................................................................................139
Non-Timed Knife Drive Belts...........................................................................................139
Timed Double-Knife Drive Belts .....................................................................................142
5.7 Side Drapers ................................................................................................................................155
5.7.1 Removing Drapers ................................................................................................................155
5.7.2 Installing Drapers ..................................................................................................................155
5.7.3 Adjusting Draper Tension.......................................................................................................157
5.7.4 Adjusting Draper Tracking......................................................................................................159
5.7.5 Adjusting Deck Height ...........................................................................................................161
5.7.6 Header Draper Roller Maintenance ........................................................................................163
Inspecting Draper Roller Bearing ....................................................................................163
Draper Deck Idler Roller.................................................................................................163
Draper Deck Drive Roller................................................................................................166
5.7.7 Draper Deflectors ..................................................................................................................170
Removing Wide Draper Deflectors ..................................................................................170
Installing Wide Draper Deflectors....................................................................................171
Removing Narrow Draper Deflectors...............................................................................173
Installing Narrow Draper Deflectors.................................................................................174
5.8 Reel.............................................................................................................................................175
5.8.1 Reel Clearance to Cutterbar...................................................................................................175
Measuring Reel Clearance .............................................................................................175
Adjusting Reel Clearance ...............................................................................................176
214044 viiRevision A

TABLE OF CONTENTS
5.8.2 Reel Frown ...........................................................................................................................177
Adjusting Reel Frown .....................................................................................................177
5.8.3 Centering the Reel ................................................................................................................178
Centering Double Reels .................................................................................................179
Centering Single Reels...................................................................................................179
5.8.4 Reel Fingers .........................................................................................................................179
Removing Steel Fingers .................................................................................................180
Installing Steel Fingers ...................................................................................................180
Removing Plastic Fingers...............................................................................................181
Installing Plastic Fingers.................................................................................................181
5.8.5 Tine Tube Bushings...............................................................................................................182
Removing Bushings from Five-, Six-, or Nine-Bat Reels ...................................................182
Installing Bushings on Five-, Six-, or Nine-Bat Reels ........................................................187
5.8.6 Reel Endshields ....................................................................................................................194
Replacing Reel Endshields.............................................................................................194
Replacing Reel Endshields – Right-Hand Reel on Double-Reel Header.............................195
Replacing Reel Endshield Supports ................................................................................196
5.9 Reel System.................................................................................................................................198
5.9.1 Reel Drive Cover...................................................................................................................198
Removing Reel Drive Cover ...........................................................................................198
Installing Reel Drive Cover .............................................................................................199
5.9.2 Reel Drive Chain Tension ......................................................................................................200
Loosening Reel Drive Chain ...........................................................................................200
Tightening Reel Drive Chain ...........................................................................................201
5.9.3 Reel Drive Sprocket ..............................................................................................................203
Removing Reel Drive Sprocket .......................................................................................203
Installing Reel Drive Sprocket .........................................................................................203
5.9.4 Double-Reel U-Joint ..............................................................................................................204
Removing Double-Reel U-Joint.......................................................................................204
Installing Double-Reel U-Joint.........................................................................................205
5.9.5 Reel Drive Motor ...................................................................................................................206
Removing Reel Drive Motor............................................................................................206
Installing Reel Drive Motor..............................................................................................207
5.9.6 Replacing Drive Chain on Double Reel ...................................................................................208
Replacing Chain Using the Reel Drive Method.................................................................208
Replacing Chain Using Breaking the Chain Method .........................................................210
5.9.7 Replacing Drive Chain on Single Reel ....................................................................................211
5.10 Transport System (Optional)..........................................................................................................212
5.10.1 Checking Wheel Bolt Torque ..................................................................................................212
5.10.2 Checking Axle Bolt Torque .....................................................................................................213
5.10.3 Checking Tire Pressure .........................................................................................................214
6 Options and Attachments ..................................................................................................................215
6.1 Reel.............................................................................................................................................215
6.1.1 Lodged Crop Reel Finger Kit..................................................................................................215
6.1.2 Reel Endshield Kit.................................................................................................................215
6.1.3 Tine Tube Reinforcing Kit.......................................................................................................216
6.2 Cutterbar......................................................................................................................................217
6.2.1 Stub Guard Conversion Kit ....................................................................................................217
6.2.2 Vertical Knife Mounts.............................................................................................................217
6.3 Header.........................................................................................................................................218
6.3.1 Divider Latch Kit....................................................................................................................218
6.3.2 Stabilizer Wheels ..................................................................................................................218
6.3.3 Stabilizer/Slow Speed Transport Wheels.................................................................................219
6.4 Crop Delivery ...............................................................................................................................220
214044 viii Revision A

TABLE OF CONTENTS
6.4.1 Double Draper Drive (DDD) Kit...............................................................................................220
6.4.2 Draper Deflector (Narrow)......................................................................................................220
6.4.3 Draper Deflector (Wide).........................................................................................................220
6.4.4 Draper Extension Kit..............................................................................................................221
6.4.5 Swath Rods ..........................................................................................................................221
6.4.6 Upper Cross Auger (UCA) .....................................................................................................221
6.4.7 Rice Divider Rods .................................................................................................................222
7 Unloading and Assembly...................................................................................................................223
8 Troubleshooting.................................................................................................................................225
8.1 Crop Loss at Cutterbar..................................................................................................................225
8.2 Cutting Action and Knife Components ............................................................................................227
8.3 Reel Delivery................................................................................................................................230
8.4 Header and Drapers .....................................................................................................................232
8.5 Cutting Edible Beans ....................................................................................................................234
8.6 Windrow Formation.......................................................................................................................238
9 Reference...........................................................................................................................................239
9.1 Torque Specifications....................................................................................................................239
9.1.1 SAE Bolt Torque Specifications ..............................................................................................239
9.1.2 Metric Bolt Specifications.......................................................................................................241
9.1.3 Metric Bolt Specifications Bolting into Cast Aluminum..............................................................244
9.1.4 Flare-Type Hydraulic Fittings..................................................................................................244
9.1.5 O-Ring Boss (ORB) Hydraulic Fittings (Adjustable)..................................................................246
9.1.6 O-Ring Boss (ORB) Hydraulic Fittings (Non-Adjustable) ..........................................................248
9.1.7 O-Ring Face Seal (ORFS) Hydraulic Fittings...........................................................................249
9.1.8 Tapered Pipe Thread Fittings .................................................................................................251
9.2 Conversion Chart..........................................................................................................................252
Index ..................................................................................................................................................253
214044 ix Revision A

1Safety
1.1 Safety Alert Symbols
This safety alert symbol indicates important safety
messages in this manual and on safety signs on
the machine.
This symbol means:
•ATTENTION!
•BECOME ALERT!
•YOUR SAFETY IS INVOLVED!
Carefully read and follow the safety message
accompanying this symbol.
Why is safety important to you?
• Accidents disable and kill
• Accidents cost
• Accidents can be avoided
Figure 1.1: Safety Symbol
214044 1Revision A

SAFETY
1.2 Signal Words
Three signal words, DANGER, WARNING,andCAUTION, are used to alert you to hazardous situations. The
appropriate signal word for each situation has been selected using the following guidelines:
DANGER
Indicates an imminently hazardous situation that, if not avoided, will result in death or serious injury.
WARNING
Indicates a potentially hazardous situation that, if not avoided, could result in death or serious injury. It
may also be used to alert against unsafe practices.
CAUTION
Indicates a potentially hazardous situation that, if not avoided, may result in minor or moderate injury. It
may be used to alert against unsafe practices.
214044 2Revision A

SAFETY
1.3 General Safety
CAUTION
The following are general farm safety precautions
that should be part of your operating procedure for
all types of machinery.
Protect yourself.
• When assembling, operating, and servicing machinery,
wear all protective clothing and personal safety devices
that could be necessary for job at hand. Do NOT take
chances. You may need the following:
• Hard hat
• Protective footwear with slip resistant soles
• Protective glasses or goggles
• Heavy gloves
• Wet weather gear
• Respirator or filter mask
Figure 1.2: Safety Equipment
• Be aware that exposure to loud noises can cause
hearing impairment or loss. Wear suitable hearing
protection devices such as ear muffs or ear plugs to
help protect against objectionable or loud noises.
Figure 1.3: Safety Equipment
•Provideafirst aid kit for use in case of emergencies.
• Keep a fire extinguisher on the machine. Be sure fire
extinguisher is properly maintained. Be familiar with its
proper use.
• Keep young children away from machinery at all times.
• Be aware that accidents often happen when Operator
istiredorinahurry. Taketimetoconsidersafestway.
Never ignore warning signs of fatigue.
Figure 1.4: Safety Equipment
214044 3Revision A

SAFETY
•Wearclose-fitting clothing and cover long hair. Never
wear dangling items such as scarves or bracelets.
• Keep all shields in place. NEVER alter or remove safety
equipment. Make sure driveline guards can rotate
independently of shaft and can telescope freely.
• Use only service and repair parts made or approved
by equipment manufacturer. Substituted parts may not
meet strength, design, or safety requirements.
Figure 1.5: Safety around Equipment
• Keep hands, feet, clothing, and hair away from moving
parts. NEVER attempt to clear obstructions or objects
from a machine while engine is running.
•DoNOT modify machine. Unauthorized modifications
may impair machine function and/or safety. It may also
shorten machine’s life.
• To avoid bodily injury or death from unexpected startup
of machine, ALWAYS stop the engine and remove the
key from the ignition before leaving the operator’s seat
for any reason.
Figure 1.6: Safety around Equipment
• Keep service area clean and dry. Wet or oily floors are
slippery. Wet spots can be dangerous when working
with electrical equipment. Be sure all electrical outlets
and tools are properly grounded.
• Keep work area well lit.
• Keep machinery clean. Straw and chaff on a hot
engine is a fire hazard. Do NOT allow oil or grease to
accumulate on service platforms, ladders, or controls.
Clean machines before storage.
•NEVER use gasoline, naphtha, or any volatile material
for cleaning purposes. These materials may be toxic
and/or flammable.
• When storing machinery, cover sharp or extending
components to prevent injury from accidental contact.
Figure 1.7: Safety around Equipment
214044 4Revision A

SAFETY
1.4 Maintenance Safety
To ensure your safety while maintaining machine:
• Review operator’s manual and all safety items before
operation and/or maintenance of machine.
• Place all controls in Neutral, stop the engine, set
the park brake, remove the ignition key, and wait for
all moving parts to stop before servicing, adjusting,
and/or repairing.
• Follow good shop practices:
– Keep service areas clean and dry
– Be sure electrical outlets and tools are
properly grounded
– Use adequate lighting for job at hand Figure 1.8: Safety around Equipment
• Relieve pressure from hydraulic circuits before servicing
and/or disconnecting machine.
• Make sure all components are tight and that steel lines,
hoses, and couplings are in good condition before
applying pressure to hydraulic systems.
• Keep hands, feet, clothing, and hair away from all
moving and/or rotating parts.
• Clear area of bystanders, especially children, when
carrying out any maintenance, repairs or, adjustments.
• Install transport lock or place safety stands under frame
before working under machine.
• If more than one person is servicing machine at
same time, be aware that rotating a driveline or other
mechanically-driven component by hand (for example,
accessing a lube fitting) will cause drive components in
other areas (belts, pulleys, and knives) to move. Stay
clear of driven components at all times.
Figure 1.9: Equipment NOT Safe for Children
•Wearprotectivege
ar when working on machine.
• Wear heavy gloves when working on knife components.
Figure 1.10: Safety Equipment
214044 5Revision A

SAFETY
1.5 Hydraulic Safety
• Always place all hydraulic controls in Neutral
before dismounting.
• Make sure that all components in hydraulic system are
kept clean and in good condition.
• Replace any worn, cut, abraded, flattened, or crimped
hoses and steel lines.
•DoNOT attempt any makeshift repairs to hydraulic
lines, fittings, or hoses by using tapes, clamps, cements,
or welding. The hydraulic system operates under
extremely high pressure. Makeshift repairs will fail
suddenly and create hazardous and unsafe conditions.
Figure 1.11: Testing for Hydraulic Leaks
•Wearprop
er hand and eye protection when searching
for high-pressure hydraulic leaks. Use a piece of
cardboard as a backstop instead of hands to isolate
and identify a leak.
•Ifinjur
ed by a concentrated high-pressure stream of
hydraulic fluid, seek medical attention immediately.
Serious infection or toxic reaction can develop from
hydraulic fluid piercing the skin.
Figure 1.12: Hydraulic Pressure Hazard
• Make sure all components are tight and steel lines,
hoses, and couplings are in good condition before
applying pressure to a hydraulic system.
Figure 1.13: Safety around Equipment
214044 6Revision A

SAFETY
1.6 Safety Signs
• Keep safety signs clean and legible at all times.
• Replace safety signs that are missing or
become illegible.
• If original parts on which a safety sign was installed
are replaced, be sure repair part also bears current
safety sign.
• Replacement safety signs are available from your
Dealer Parts Department.
Figure 1.14: Operator’s Manual Decal
1.6.1 Installing Safety Decals
1. Clean and dry installation area.
2. Decide on exact location before you remove decal backing paper.
3. Remove smaller portion of split backing paper.
4. Place sign in position and slowly peel back remaining paper, smoothing sign as it is applied.
5. Prick small air pockets with a pin and smooth out.
214044 7Revision A

SAFETY
1.7 Safety Decal Locations
Figure 1.15: Upper Cross Auger
A - MD #279085
Figure 1.16: Slow Speed Transport
A - MD #220799
214044 8Revision A