Makita TM30D Manual

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CONCEPT AND MAIN APPLICATIONS
Model TM30D is a Cordless multi tool powered by 10.8V (12V max*4) slide
Li-ion battery.
The main features and benefits are:
• More compact compared with the current LXT model;
provides high maneuverability
• Ergonomically best possible barrel grip
Specifications
Model
Specifications TM30D
Battery
Voltage: V 10.8
Capacity: Ah 1.5, 2.0, 4.0
Energy capacity: Wh 17, 22, 44
Cell Li-ion
Type Slide
Charging time (approx): min 50, 70, 130 with DC10WC*3; DC10WD*4
22, 30, 60 with DC10SA*3; DC10SB*4
Max output power (W) 170
Oscillation angle, left/right: degree [°] 1.6 (3.2 in total)
Oscillations per minute: opm=min-1 6,000 - 20,000
Oscillating multi tool accessories
Makita oscillating multi tool accessories
equivalent to BOSCH OIS
(Oscillating Interface System)
Electronic
control
Variable speed control by dial Yes
Soft start Yes
Anti-restart function Yes
LED Job light Yes
Weight according to
EPTA-Procedure 01/ver.2.1: kg (lbs)
With Sanding pad and Dust
attachment 1.2 (2.6)*1 or 1.3 (2.9)*2
Without Dust attachment 1.1 (2.4)*1 or 1.2 (2.7)*2
*3 For all countries except North, Central and South American countries, Asia, Australia
*4 For North, Central and South American countries, Asia, Australia
Dimensions: mm ( " )
Length (L) 277 (10-7/8)*1 or
296 (11-5/8)*2
Width (W) 65 (2-9/16)
Height (H) 98 (3-7/8 )
*1 With battery BL1015, BL1020B
*2 With battery BL1040B
L
W
H
Oscillating multi tool accessories*8
Hex wrench
Battery*5
Charger*5
Battery cover*6
Plastic carrying case*5
Dust attachment set*7
Tool box (country-specific)
*5 Battery, charger and plastic carrying case are not supplied
with “Z” model.
*6 Supplied with the same quantity of extra Battery.
*7 Only for model with Sanding pad for European countries
*8 equivalent to BOSCH OIS (Oscillating Interface System)
Note: The standard equipment may vary by country or
model variation.
Standard equipment
Oscillating multi tool accessories*8
Triangular abrasive papers (Hook & loop type)
Tool box
Dust attachment set
Battery BL1015*3; BL1016*4
Battery BL1020B*3; BL1021B*4
Battery BL1040B*3; BL1041B*4
Charger DC10SA*3; DC10SB*4
Charger DC10WC*3; DC10WD*4
Optional accessories
April 2016
TECHNICAL INFORMATION
Model No.
Description Cordless Multi Tool
TM30D
OFFICIAL USE
for ASC & Sales Shop

1INDEX
1INDEX.......................................................................................................................................................................................... 2
2CAUTION .................................................................................................................................................................................... 3
3NECESSARY REPAIRING TOOLS ........................................................................................................................................... 3
4LUBRICANT AND ADHESIVE APPLICATION ...................................................................................................................... 3
5REPAIR ........................................................................................................................................................................................ 4
5-1 DC motor ............................................................................................................................................................................. 4
5-1-1 Disassembling ............................................................................................................................................................. 4
5-1-2 Assembling.................................................................................................................................................................. 6
5-2 Crank housing complete....................................................................................................................................................... 7
5-2-1 Disassembling ............................................................................................................................................................. 7
5-2-2 Assembling.................................................................................................................................................................. 9
5-3 Switch section .................................................................................................................................................................... 11
5-3-1 Assembling................................................................................................................................................................ 11
6Circuit diagram ........................................................................................................................................................................... 12
6-1 Repair of LED circuit......................................................................................................................................................... 12
7Wiring diagram ........................................................................................................................................................................... 13
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2CAUTION
Repair the machine in accordance with “Instruction manual” or “Safety instructions”.
Follow the instructions described below in advance before repairing:
· Wear gloves.
· In order to avoid wrong reassembly, draw or write down where and how the parts are assembled, and what are the parts.
It is also recommended to have boxes ready to keep disassembled parts by group.
· Handle the disassembled parts carefully. Clean and wash them properly.
3NECESSARY REPAIRING TOOLS
Code No.
Description
Use for
1R004
Retaining ring pliers ST-2 for External ring
removing/ assembling Retaining ring S-5
1R004-A
Retaining ring pliers S pliers STP-1
1R029
Bearing setting pipe 23-15.2
press-fitting Ball bearing 6902
1R032
Bearing setting plate 8.2
press-fitting Sphere bearing 505
1R037
Bearing setting plate 20.2
removing Ball bearing 6902
1R269
Bearing extractor (small)
removing Ball bearing 6902 and Sphere bearing 505
1R278
Round bar for Arbor 4-50
removing Sphere bearing 505
1R291
Retaining ring S and R pliers
removing Retaining ring R-32
1R356
Bearing plate 10mm (for arbor press)
removing Sphere bearing 505
4LUBRICANT AND ADHESIVE APPLICATION
Apply the following lubricants and adhesives.
Fig. 4-1
Lubricant
Amount
Molybdenum disulfide
a little
Crank housing
complete
Contact surface to
Sphere bearing 505
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5REPAIR
5-1 DC motor
5-1-1 Disassembling
Fig. 5-1-1-3
[3] Remove three 3x16 Tapping screws.
Fig. 5-1-1-1
[1] Loosen nine 3x16 Tapping screws, and remove Motor housing set (R).
3x16 Tapping
screw (9 pcs.)
Motor housing
set (R)
Fig. 5-1-1-2
[2] Remove LED circuit section from Motor housing set (L).
Motor housing
set (L)
LED circuit
section
3x16 Tapping
screw (3 pcs.)
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Fig. 5-1-1-4
[4] Remove DC motor section with Crank housing complete from Motor housing set (L).
.
Fig. 5-1-1-5
[5] Remove DC motor section from Crank housing complete.
Crank housing
complete
DC motor
section
Motor housing
set (L)
DC motor
section
Crank housing
complete
Crank shaft
Spacer
Cap
Terminal
DC motor
DC motor
section
Crank housing
complete
Motor housing
set (L)
Fig. 5-1-1-6
[6] Remove Spacer, Cap and Terminals from DC motor, then replace DC motor with a new one.
Note: Spacer may remain in Crank shaft side.
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5-1-2 Assembling
[1] Assemble by reversing the disassembly procedure.
Fig. 5-1-2-2
[3] Assemble DC motor to Motor housing set (L) while aligning the notch of DC motor with the projection of Motor housing set
(L).
Fig. 5-1-2-1
[2] Be sure to attach Cap to DC motor, and assemble DC motor to Crank housing complete.
Note: Assemble Spacer to DC motor side or Crank housing complete side in advance.
Crank housing
complete
Spacer
Cap
DC motor
Crank shaft
Motor housing
set (L)
DC motor
Projection of Motor
housing set (L)
Notch of DC motor
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5-2 Crank housing complete
5-2-1 Disassembling
[1] Remove DC motor section from Crank housing complete. (5-1-1 Disassembling)
Fig. 5-2-1-3
[4] Remove Retaining ring S-5 with 1R004.
Note: Do not re-use the removed Retaining ring S-5, because this part has been damaged when disassembling.
Fig. 5-2-1-1
[2] Remove Retaining ring R-32 with 1R291, and remove Washer 16.
Fig. 5-2-1-2
[3] Tap Crank housing complete with a plastic hammer, and remove Crank shaft section.
1R004
1R004-A
Retaining
ring S-5
Crank housing
complete
Crank shaft
section
Retaining ring
R-32
1R291
Washer 16
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Fig. 5-2-1-4
[5] Pull Sphere bearing 505 a little as shown below with 1R269 to make a gap between Sphere bearing 505 and Crank shaft.
Fig. 5-2-1-5
[6] Insert two 1R356 into the gap between Sphere bearing 505 and Crank shaft, and remove Crank shaft with 1R278.
Gap
1R269
Sphere bearing
505
Fig. 5-2-1-6
[7] The gap between Spacer 21 and Ball bearing 6902 is narrow and it is hard to insert the jaws of 1R269. Therefore, remove
Ball bearing 6902 with 1R269 while holding the jaws using water pump pliers.
Spacer 21
1R269
Ball bearing
6902
Water pump
pliers
1R356
1R356
1R278
Crank shaft
Sphere bearing
505
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5-2-2 Assembling
[1] Assemble by reversing the disassembly procedure.
Fig. 5-2-1-7
[8] Receive Ball bearing 6902 with 1R037, and pull out Crank shaft, and then remove the following parts.
Fig. 5-2-2-1
[2] Receive Ball bearing 6902 with 1R029, and press-fit
Crank shaft.
Fig. 5-2-2-2
[3] Assemble Spacer 21, and press-fit Ball bearing 6902
with 1R029.
1R029
Ball bearing 6902
Note:
Its orientation does
not matter.
Crank shaft
Spacer 21
Ball bearing
6902
Ball bearing
6902
Sphere bearing
505
Retaining ring S-5
Ball bearing
6902
1R037
Crank shaft
1R029
Spacer 21
Ball bearing 6902
Note:
Its orientation does
not matter.
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Fig. 5-2-2-6
[7] Assemble Washer 16, and assemble Retaining ring R-32 with 1R291. Note the orientation of Washer 16.
.
Fig. 5-2-2-3
[4] Press-fit Sphere bearing 505 with 1R032.
Fig. 5-2-2-4
[5] Assemble Retaining ring S-5 with 1R004.
1R032
Sphere bearing 505
Note:
Its orientation does
not matter.
1R004
1R004-A
Retaining ring S-5
Fig. 5-2-2-5
[6] Insert Crank shaft section into Crank housing complete, tap Carnk housing complete with a plastic hammer to assemble
Crank shaft section.
Note: Be sure to set O-ring 25 in place.
Crank housing
complete
Crank shaft
section
O-ring 25
1R291
Washer 16
Projection side
Retaining ring R-32
Retaining ring
R-32
Washer 16
1R291
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5-3 Switch section
5-3-1 Assembling
Notch
Switch cover
Switch
Motor housing
set (L)
Fig. 5-3-1-1
Assemble Switch cover to Switch as shown below, and set them to Motor housing set (L). Note the orientation of Switch cover.
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6Circuit diagram
6-1 Repair of LED circuit
Repair LED circuit with Non-insulated terminal and Polyolefin tube (inner diameter 4mm) as drawn.
Put Non-insulated terminal protected by Polyolefin tube in the position in Fig. 7-2 after repairing.
Cut the lead wires of LED circuit to the appropriate length so that they are fit into Motor housing set in the position in Fig. 7-2.
Remove and repair Polyolefin tube of the lead wires of LED circuit if necessary. However, do not remove Polyolefin tube in the
range between the rib F and LED circuit in Fig. 7-2.
Fig. 6-1
Fig. 5-1
COM
NO
＋ －
T
Color index of lead wires'
sheath
Orange
White
Blue
Yellow
Red
Black
AWG16
AWG16
AWG16
AWG22
Fuse
Controller
AWG24
Dial
AWG22
AWG16
AWG16
AWG16
AWG16
Closed end splice
Switch
Flag receptacle
with lock (#250, t=0.8)
Terminal
Flag receptacle
with lock (#187, t=0.8)
AWG24
LED circuit
DC motor
Flag receptacle
Without lock (#187, t=0.8)
Red mark
Insulated straight receptacle
Without lock (#187, t=0.8)
Crimp with
Non-insulated terminal.
Shrink Polyolefin tube.
Black/AWG24
Red/ AW G 24
Black/AWG24
Red/ AW G 24
Polyolefin tube
LED circuit
End of
Polyolefin tube
End of
Non
-insulated
terminal
End of
Polyolefin tube
2mmor more
2mmor more
Circuit of Switch
COM
NO
Controller
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7Wiring diagram
Fig. 7-2
Fig. 7-1
Connect Flag receptacle to DC motor as shown below.
Wiring to DC motor
Wiring to Motor housing set
Closed end
splice
Pin B
Rib C
Boss
Rib E
A
Controller
Dial
Switch
DC motor
Do not put any Lead wires on Dial.
Put DC motor with the flag
receptacle facing Switch lever side.
Put the lead wires of LED circuit in
this groove.
A
Switch lever
LED
circuit
Pin A
Rib A
Rib B
Rib D
Rib F
Fuse
Terminal
Put the lead wires of LED circuit in the
following space:
- between the rib B and the rib C
- between the rib C and the rib D
- between DC motor and the inner wall
- between the rib E and the rib F
Put Closed end splice and Fuse in this
space.
If LED circuit is repaired:
Put Non-insulated terminal protected
by Polyolefin tube in this space.
Put the lead wires of LED circuit in the
following space:
- between the pin A and the pin B
- between the pin B and the rib A
Put LED circuit in Motor housing L as shown below.
Section A-A
LED circuit
Lead wires of
LED circuit
Motor
housing L
Flag
receptacle
Lead wire
Red mark
DC motor
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