Maytronics Dolphin M600 Installation instructions

M600
Disassembly Instructions
February 2019
Release History
Rev Date Revision History Issued by Approved by
1.0 Oct 18th 2018 First draft AmirL
2.0 Dec 16th 2018 Second draft AmirL
3.0 Dec 24th 2018 Third draft AmirL
4.0 Feb 4th 2018 Fourth draft -
Release Candidate
AmirL

M600 Disassembly Instructions
Disassembling the M600 2
List of Figures
Figure 1: Opening the filter cover and removing the filter 4
Figure 2: Removing the filter cover 4
Figure 3: Detaching the top cover (step a) 5
Figure 4: Detaching the top cover (step b and c) 5
Figure 5: Detaching the top cover (step d) 6
Figure 6: Removing the front cover (steps a,b,c) 6
Figure 7: Removing the front cover 7
Figure 8: Dismantling the top body 7
Figure 9: Dismantling the top body (step b) 8
Figure 10: Dismantling the LU (step a) 8
Figure 11: Dismantling the LU (step b and c) 9
Figure 12: Dismantling the LU (step a and b) 9
Figure 13: Dismantling the LU (step d) 10
Figure 14: Dismantle the Electronic Card (step a and b) 10
Figure 15: Dismantle the Electronic Card (step c) 11
Figure 16: Disconnecting the cables (step a and b) 11
Figure 17: Disconnecting the cables (step c) 12
Figure 18: Removing the side covers – Push the snaps out 12
Figure 19: Removing the tracks (steps a and b) 13
Figure 20: Dismantling the drive system (step a) 13
Figure 21: Dismantling the drive system (step b and c) 14
Figure 22: Dismantling the drive system (step f) 14
Figure 23: Dismantling the drive part system 15
Figure 24: Remove the plastic locker 15
Figure 25: Dismantling the floats (step a) 16
Figure 26: Dismantling the floats (step b) 16
Figure 27: Dismantling the motor (step a) 17
Figure 28: Dismantling the motor (step b) 17
Figure 29: Dismantling the rear brush (step a) 18
Figure 30: Dismantling the rear brush parts (step b) 18
Figure 31: The rear brush dissembled – Top & Side view 19
Figure 32: Dismantling the front active brush (step a) 19
Figure 33: Dismantling the front active brush (step b) 20
Figure 34: Dismantling the front active brush (step c) 20
Figure 35: Dismantling the front active brush (step d) 21
Figure 36: The front active brush dissembled – Top & Side view 21
Figure 37: Removing the outer casing 22

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Figure 38: Detaching the bypasses 22
Figure 39: Removing the vacuum strip (step a) 23
Figure 40: Removing the vacuum strip (step b) 23
Figure 41: Removing the non-return flap 24
Figure 42: Fully disassembled M600 frame 24

M600 Disassembly Instructions
Disassembling the M600 4
Disassembling the M600
The following steps describe how to disassemble the M600.
1. Open the filter cover, grasp the filter handle, and pull the filter upward to remove it.
Note: The filter handle springs up when you open the filter cover.
Figure 1: Opening the filter cover and removing the filter
2. Tilt the cover to an angle as shown below and then pull the pins of the filter cover
one after the other.
Note - Usage of a screw driver to open
Figure 2: Removing the filter cover

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3. Detach the top cover as follows:
Unfasten the two screws that hold the top cover in place.
Figure 3: Detaching the top cover (step a)
Remove both grommet locker screw.
* Note – one screw instead of two
Figure 4: Detaching the top cover (step b and c)
Remove the grommet and the cable from the grommet locker as shown above.

M600 Disassembly Instructions
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Remove the water manifold.
Figure 5: Detaching the top cover (step d)
4. Remove the front panel as follows:
a. Push up the front panel (from inside to outside) by unsnapping taps on the cover.
b. As shown in figure A, B and C
Figure 6: Removing the front cover (steps a,b,c)

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Remove the float from its position.
Figure 7: Removing the front cover
5. Dismantle the top body as follows:
a. Remove the four screws that hold the top body in place.
Figure 8: Dismantling the top body

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Disconnect the top body from the frame but DO NOT pull it all the way out.
Note: The LEDs Unit (LU) retrofit cable is still plugged into the MU socket!
Figure 9: Dismantling the top body (step b)
6. Dismantle the LU as follows:
a. Remove the nut by hand or using the appropriate tool.
Figure 10: Dismantling the LU (step a)

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Unplug the cable.
Figure 11: Dismantling the LU (step b and c)
Remove six screws (indicated below), and disconnect the frame of the LU from the robot
top body.
Figure 12: Dismantling the LU (step a and b)

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Remove six screws (indicated below) and disconnect the LU from the LU frame.
Figure 13: Dismantling the LU (step d)
7. Dismantle the Electronic Card (PCB with LEDs) inside the LU as follows:
a. Remove the plastic holder at the rear by hand as shown below
b. Remove the float part
c. Remove the card by pushing the clips inside out as shown below
Figure 14: Dismantle the Electronic Card (step a and b)

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Figure 15: Dismantle the Electronic Card (step c)
8. Dismantle and remove the cables as follows:
a. Remove the two screws of the yellow omega clip that holds the cable
b. Unscrew the cable from the motor unit, by hand or using an appropriate tool
Figure 16: Disconnecting the cables (step a and b)

M600 Disassembly Instructions
Disassembling the M600 12
Unplug the cable.
Figure 17: Disconnecting the cables (step c)
9. Removing the side covers -
a) Remove the screw from inside to loosen the side cover – one screw
b) Press the two inner snaps that hold the side cover in place and remove the side
cover from both sides of the robot.
Figure 18: Removing the side covers – Push the snaps out

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10. Remove the tracks from both sides of the robot:
Figure 19: Removing the tracks (steps a and b)
11. Dismantle the driving system as follows:
c. Using a flat screwdriver, gently press on the clip and pull the wheel cover off at
the same time, from both sides of the robot, as shown below.
Figure 20: Dismantling the drive system (step a)

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d. Unfasten and remove the wheel washer screws from each side of the robot.
e. Remove the wheel’s holder
Figure 21: Dismantling the drive system (step b and c)
f. Remove the wheels.
Figure 22: Dismantling the drive system (step f)

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g. Dismantling the drive part system
Figure 23: Dismantling the drive part system
h. Remove the side motor unit locking clips on both sides of motor unit (Right & Left)
Figure 24: Remove the plastic locker

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Disassembling the M600 16
12. Dismantle the floats as follows:
a. Unfasten one screw connecting the float to the frame, from both sides.
Figure 25: Dismantling the floats (step a)
b. Remove the floats gently in a circular way
Figure 26: Dismantling the floats (step b)

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13. Dismantle the motor unit as follows:
a. Unfasten the two screws that secure the motor unit to the frame.
Figure 27: Dismantling the motor (step a)
b. Pull up and remove the motor unit.
Figure 28: Dismantling the motor (step b)

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14. Dismantle the Rear Brush as follows:
a. Remove the main body with two hands, one each side, push out the rear brush.
Figure 29: Dismantling the rear brush (step a)
b. Dismantle the rear brush parts according to the numbered steps indicated below.
Figure 30: Dismantling the rear brush parts (step b)

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Figure 31: The rear brush dissembled – Top & Side view
15. Dismantle the Front Active Brush as follows:
a. Remove the four screws holding the active brush in place from both sides.
Figure 32: Dismantling the front active brush (step a)

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b. Remove the screw holding the active brush in the middle
Figure 33: Dismantling the front active brush (step b)
c. Remove the active brush.
Figure 34: Dismantling the front active brush (step c)