Migatronic RALLY MIG 161i User manual

QUICKGUIDE RALLY MIG 161i
UK
50113775 D
RALLY MIG 161i - Factory setting
Setting possibilities Area Step Factory setting Unit
2T
Primary parameters:
1 Welding current Area depends on
program
1 Depending on
program
A
Wire feed speed 0.1 m/min
Thickness of material 0.1 mm
2 Arc length -9.9 – +9.9 0.1 0.0 V
Secondary parameters:
1 Hotstart (MMA/TIG) 0 - 100 1 25 %
3 Arc power (MMA/TIG) 0 - 150 1 25 %
TIG process (TIG) ON/OFF OFF
1 Arc Adjust (MIG) -5.0 – +5.0 0.1 0.0 -
6 Burnback (MIG) 1 – 30 1 5 ms
Note: Fe programs with reversed polarity are recommended
for Innershield wires
Programs
No. Wire Material Gas
P106 Ø 0.6 mm Fe SG2 CO2
P101 Ø 0.8 mm Fe SG2 CO2
P109 Ø 0.9 mm Fe SG2 CO2
P102 Ø 1.0 mm Fe SG2 CO2
P116 Ø 0.6 mm Fe SG2 ArCO2(82/18)
P111 Ø 0.8 mm Fe SG2 ArCO2(82/18)
P119 Ø 0.9 mm Fe SG2 ArCO2(82/18)
P112 Ø 1.0 mm Fe SG2 ArCO2(82/18)
P201 Ø 0.8 mm CrNi ER 316 LSI ArCO2(98/2)
P209 Ø 0.9 mm CrNi ER 316 LSI ArCO2(98/2)
P202 Ø 1.0 mm CrNi ER 316 LSI ArCO2(98/2)
P311 Ø 0.8 mm AlMg5 ER5356 Ar
P319 Ø 0.9 mm AlMg5 ER5356 Ar
P312 Ø 1.0 mm AlMg ER5356/ER5554 Ar (100)
P359 Ø 0.9 mm AlSi5 ER4043 Ar (100)
P352 Ø 1.0 mm AlSi5 ER4043 Ar
P369 Ø 0.9 mm AlMg3Mn ER5554 Ar (100)
P372 Ø 1.0 mm AlSi12 ER4047 Ar (100)
P501 Ø 0.8 mm CuAl8 Brazing ArCO2(98/2)
P509 Ø 0.9 mm CuAl8 Brazing ArCO2(98/2)
P502 Ø 1.0 mm CuAl8 Brazing ArCO2(98/2)
P561 Ø 0.8 mm CuSi3 Brazing ArCO2(98/2)
P569 Ø 0.9 mm CuSi3 Brazing Ar (100)
P562 Ø 1.0 mm CuSi3 Brazing ArCO2(98/2)
Arc adjust (electronic choke)
1
Set welding current (A)
Burnback
MIG parameters
Set welding
current (A)
Hotstart
Arc
power
Short circuit
MMA parameters
TIG
welding

QUICKGUIDE RALLY MIG 161i
UK
Selection of AlMg/AlSi programs:
1. Select material the material type “Al”
2. Select material type 0.9 or 1.0mm
3. Keep the material key pressed for 5sec
until the “Al” LED is switched off as
indication of entrance to set-up mode.
The display shows
319 (0.9 mm AlMg ER5356),
359 (0.9 mm AlSi5 ER4043) or
369 (0.9 mm AlMg3Mn ER5554)
if 0.9 mm wire has been selected, or
312 (1.0 mm AlMg ER5356/ER5554),
352 (1.0 mm AlSi5 ER4043) or
372 (1.0 mm AlSi12 ER4047)
if 1.0mm wire has been selected.
4. Turn the control knob back and forth
until the correct program is displayed.
5. The program is selected by one more
press on the material key knob, and the
machine will return to normal mode.
Selection of CuAl/CuSi programs:
1. Select material the material type “Cu”
2. Select material type 0.8, 0.9 or 1.0mm
3. Keep the material key pressed for 5sec
until the “Cu” LED is switched off as
indication of entrance to set-up mode.
The display shows
501 (0,8 mm CuAl8 Brazing) or
561 (0,8 mm Cusi3 Brazing)
if 0,8 mm wire has been selected, or
509 (0,9 mm CuAl8 Brazing) or
569 (0,9 mm CuSi3 Brazing)
if 0,9 mm wire has been selected, or
502 (1,0 mm CuAl8 Brazing) or
562 (1,0 mm CuSi3 Brazing)
if 1,0 mm wire has been selected.
1 Selecting welding process MIG/MMA
Selecting welding process TIG under
secondary MMA parameters.
2 Selecting type of material
Press the key until the LED is lit at the
relevant material.
3 Selecting wire diameter
Press the key until the LED is lit at the
relevant wire diameter.
7 Secondary parameters
Press the key until the desired parameter is
shown on the display.
Press key 4briefly to finish.
AWelding voltage
B Warning – overheating
RALLY MIG 161i CONTROL PANEL
I. Switch on the machine select process
II. Select type of material and
wire diameter
III. Set one of the following parameters:
welding current, wire feed speed or
thickness of material
IV. Trim the arc length, if required
5
B
1
A
4
2
6
3 7
4. Turn the control knob back and forth
until the correct program is displayed.
5. The program is selected by one more
press on the material key knob, and the
machine will return to normal mode.
Reset function
Press and hold the key for 5 seconds. Flashing
LED indicates that the relevant program is
reset to factory settings.
4 Primary parameters
Set one of the following interdependent
primary parameters at your own option:
welding current, wire feed speed or thickness
of material.
Inching
Wire inching starts by pressing the green key
pad and simultaneously triggering the torch
trigger. Wire inching continues even though
the green key pad has been released. It does
not stop until the torch trigger has been
released again
5 Arc length
The arc length can be adjusted as required.
Press the key under the symbol and turn the
control knob: plus (+) for a longer arc and
minus (-) for a shorter arc (-9.9 to +9.9).
6 Control knob
Adjustment of welding current, wire feed
speed, thickness of material or arc length.
Inching speed is adjustable during wire
inching. If the key for secondary parameters
is active, it is possible to trim the secondary
parameters.