MSA SUPREMA User manual

SUPREMA – Fire and Gas Warning Unit
p/n: 10067124 / REV 0 / June 2005
Operation Manual

REV 0, June 2005 Page3
OperationManual SUPREMA
Contents
1. General Information............................................................................................ 15
1.1 Areas of Installation and Use of the SUPREMA ....................................................16
1.2 Sensors Which Can Be Connected to the Unit..................................................... 17
1.3 Software Status..................................................................................................... 18
2. System Concept .................................................................................................. 19
2.1 Introduction ............................................................................................................ 19
2.2 Features of the System........................................................................................19
2.3 Construction of the Unit......................................................................................... 20
2.4 Safety Concept...................................................................................................... 21
3. Description of the System ................................................................................. 23
3.1 Structure of the System......................................................................................... 23
3.2 Expansion Stages ................................................................................................. 24
3.3 System Design Variants........................................................................................ 24
3.4 Data Exchange between the Modules ................................................................... 24
3.5 Bus Protocol.......................................................................................................... 25
3.6 Descriptions of the Modules .................................................................................. 25
3.6.1 MeasurementValueInput(MDA-/MAI-/MAR-/MPI-/MFI-/MSI-/MCI-Module)............ 25
3.6.2 Data Processing/MCP Module (Central Processing Unit)..................................... 29
3.6.3 Display + Operation/MDO Module (Display + Operating Unit) .............................. 29
3.6.4 Digital +Analogue Output: MGO/MRC-TS/MRO/MRO-TS/MAO Modules ............ 30
3.6.5 Power Supply, Bus Connections, Connecting Technique ..................................... 31
3.7 System Power Supply........................................................................................... 35
3.7.1 EXT Terminals (External Power Supply, 24 VDC)................................................. 35
3.7.2 INT Terminals (MSP-module, 24 VDC, 150 W) ..................................................... 35
3.7.3 BAT Terminals (Backup Battery Power Supply) .................................................... 35
3.7.4 Features of the System Power Supply ................................................................. 35
3.7.5 Power Supply Plans .............................................................................................. 36
4. Operation of the System .................................................................................... 39
4.1 Operation............................................................................................................... 39
4.1.1 General .................................................................................................................. 39
4.2 IntegratedOperation/Display unit MDO10............................................................. 39
4.2.1 General .................................................................................................................. 39
4.2.2 Displaying and cancelling messages .................................................................... 40
4.2.3 Entering System Parameters................................................................................ 41
4.2.3.1 Operation menu structure ..................................................................................... 42
4.3 PC Operation......................................................................................................... 65
4.3.1 General .................................................................................................................. 65
4.3.2 Entering system parameters.................................................................................65
5. Installation............................................................................................................ 89
5.1 GeneralInformation ...............................................................................................89
5.1.1 Installation Instructions for Following the EMC Directives..................................... 89
5.1.2 Instructions on Meeting the EMC Requirements on the SUPREMA
Control System ..................................................................................................... 89
5.1.3 Standards and Guidelines ..................................................................................... 91
5.2 Installation,Step byStep........................................................................................92
5.2.1 Unpacking.............................................................................................................. 92
5.2.2 InstallationSite ...................................................................................................... 92

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5.2.3 Cabling .................................................................................................................. 93
5.3 ModuleConfiguration.............................................................................................95
5.3.1 Configuration of MIBModule .................................................................................. 95
5.3.2 ConfigurationoftheMAIModule ............................................................................99
5.3.3 Configuration of MCI 10/MCI 20/MCI 20 BFE Module (active sensors) ............... 100
5.3.4 ConfigurationoftheMATModule ......................................................................... 101
5.3.5 ConfigurationofMAT-TS Module ......................................................................... 102
5.3.6 Configuration of the MRO-8-module.................................................................... 103
5.3.7 Configurationof the MRC-TS Module .................................................................. 104
5.3.8 Configuration of the MRO-8-TS Module .............................................................. 105
5.3.9 Configuration of the MRO-16-TS Module ............................................................ 105
5.3.10 ConfigurationoftheMUTModule......................................................................... 105
5.3.11 Configuration of the MAR Module ........................................................................ 105
5.3.12 Configuration ofthe MST Module......................................................................... 105
5.3.13 Configuration oftheMAOModule ........................................................................ 105
5.3.14 Configuration of theMGO Module........................................................................ 107
5.3.15 ConfigurationoftheMCP Module ........................................................................ 109
5.3.16 Configurationof the MDO Module........................................................................ 110
5.3.17 ConfigurationoftheMDAModule......................................................................... 111
5.3.18 ConfigurationoftheMFIModule*......................................................................... 112
5.3.19 ConfigurationoftheMSIModule .......................................................................... 113
5.3.20 MRD 10 Dummy Relay ....................................................................................... 115
5.4 System Configuration (Hardware)....................................................................... 116
5.4.1 Slot Assignments ................................................................................................ 116
5.4.2 System Requirements ........................................................................................ 118
5.4.3 Maximum Loads.................................................................................................. 119
5.4.4 Configuration Examples ...................................................................................... 120
5.5 Systems Consisting of Several Racks ............................................................... 121
5.5.1 Systems with Central Recording of Measuring Values ....................................... 121
5.5.2 Systems with Decentralised Recording of Measuring Values (Satellites)........... 125
5.5.2.1 SUPREMACAN-BridgeCBM .............................................................................. 126
5.6 Connection of the Sensors.................................................................................. 134
5.6.1 General Instructions ............................................................................................ 134
5.6.2 Notes for the Operation With Catalytic Combustion Sensors............................. 134
5.6.3 Note for Operation withActive Sensors (0/4 ... 20 mA)....................................... 135
5.6.4 Overview of the Terminal Assignment ................................................................. 135
5.7 Connection of the Relay Outputs ........................................................................ 138
5.7.1 MRO-8 Module Relay Output Unit CommonAlarms ........................................... 139
5.7.2 AdditionalRelay Outputs ..................................................................................... 141
5.7.2.1 RelayInhibit ......................................................................................................... 142
5.7.3 System Failure Relay .......................................................................................... 144
5.8 Connection of the Switching Outputs.................................................................. 145
5.8.1 MHD-TS Module(HighDriver) ............................................................................. 147
5.9 Connection of theAnalogue Outputs ................................................................... 148
5.10 System Ports (MST Module) ............................................................................... 150
5.10.1 CAN Bus Ports (CAN-A/CAN-B).......................................................................... 151
5.10.2 PC/Laptop Port (System Operation, RS 232A)................................................... 152
5.10.3 Printer Port (Printer, RS 232B)........................................................................... 153
5.10.4 Diagnostics / Service (RS 232C) ........................................................................ 153
* With regard to fire and smoke detection, the SUPREMA has not been evaluated to any Canadian standard by
a third party agency.

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5.10.5 Reset Terminal (Reset Latching Alarms) ............................................................ 154
5.10.6 Acknowledge Terminal (Reset Horn Relay)......................................................... 154
5.10.7 LOCR Terminal ................................................................................................... 154
5.10.8 Password Terminal ............................................................................................. 154
5.11 Connection for the System Power Supply .......................................................... 154
5.11.1 Calculation of the Required Power Supply.......................................................... 154
5.11.2 ConnectionoftheDC-VoltageSupply(MIBModule) ........................................... 156
5.11.3 Connection of the Internal Rack Power Supply Unit (MSP Module) .................... 157
5.12 Labelling Concept................................................................................................ 158
5.12.1 Plug-In modules .................................................................................................. 158
5.12.2 Slots in the Rack ................................................................................................. 159
5.12.3 Connection and Terminal Modules on the Rack.................................................. 159
5.12.4 Connectionand Terminal Modules in Rail-Mounted Installation........................... 160
5.12.5 MAT(-TS) Connector Plug ................................................................................... 160
6. Startup................................................................................................................ 161
6.1 Turn On the Supply Voltage ................................................................................. 161
6.2 System Configuration.......................................................................................... 162
6.2.1 ConfigurationTool................................................................................................ 162
6.3 Start the Sensors ................................................................................................ 168
6.3.1 Presetting of Passive Sensors............................................................................ 168
6.3.2 Auxiliary EquipmentRequired ............................................................................. 168
6.3.3 MAI Module - Instrument Status “A” and “B” ........................................................ 169
6.3.3.1 Adjust the Sensor Current ................................................................................... 169
6.3.3.2 Preadjust the Zero Point/Sensitivity..................................................................... 170
6.3.4 MAI Module – from Instrument Status “C”............................................................ 172
6.3.4.1 Setting the Sensor Current.................................................................................. 172
6.3.4.2 Presetting ofZero/Sensitivity ............................................................................... 173
6.3.5 Preadjust theActive Sensors (MAI Module)......................................................... 175
6.3.6 Configure the Sensors ........................................................................................ 175
6.3.6.1 Set the System Parameters................................................................................ 176
6.3.6.2 Set the Input Parameters .................................................................................... 177
6.3.6.2.1 Information Menu ................................................................................................. 177
6.3.6.2.2 Sensor Data Menu .............................................................................................. 177
6.3.6.2.3 AlarmsMenu........................................................................................................ 178
6.4 Configure the Relay Driver Outputs (Switching Outputs) ................................... 179
6.4.1 Configure the Relay Driver Outputs .................................................................... 179
6.4.2 Behaviour of the Relay Outputs........................................................................... 181
6.5 Preliminary Calibration ........................................................................................ 183
6.5.1 Passive Sensors................................................................................................. 183
6.5.2 Presetting of Passive Sensors............................................................................ 183
6.5.3 Active Sensors .................................................................................................... 185
6.6 Completing Startup.............................................................................................. 186
7. Maintenance and Service ................................................................................ 187
7.1 Maintenance andAdjustment .............................................................................. 187
7.1.1 Passive Sensors................................................................................................. 187
7.1.2 Active Sensors .................................................................................................... 189
7.1.3 Separate ZeroAdjustment................................................................................... 193
7.2 Sensor Simulation Modules................................................................................. 194
7.2.1 Description of Function of Sensor Simulation Module 4-20mA, WT, HL ............. 194
7.3 Replacement of Sensors .................................................................................... 195
7.4 Replacement of Modules..................................................................................... 195

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7.4.1 Plug-In Cards ...................................................................................................... 196
7.4.2 ConnectionModules............................................................................................ 197
7.5 Changing the Password...................................................................................... 197
7.6 Plug-In Cards – Status LED ................................................................................ 198
7.6.1 MCP,MDA,MGO,MAOModules......................................................................... 199
7.6.2 MAI-Module .......................................................................................................... 200
7.7 Diagnostic Functions........................................................................................... 200
7.7.1 Logbook Functions .............................................................................................. 200
7.7.2 Measurement Data.............................................................................................. 202
7.8 System Failure Messages................................................................................... 203
7.9 Display of Digital Messages ................................................................................ 205
7.10 LED Test.............................................................................................................. 206
8. System Expansions........................................................................................... 207
8.1 Connection ofAdditional Sensors........................................................................ 207
8.2 Connection ofAdditional Relay Driver Outputs ................................................... 208
8.2.1 AdditionalRelay Connections.............................................................................. 208
8.2.2 Additional Switching Outputs............................................................................... 209
8.3 Connection ofAdditionalAnalog Outputs............................................................. 209
9. Connection of Peripherals .............................................................................. 211
9.1 Connection of a PC/Laptop ................................................................................. 211
9.1.1 Operating Software ............................................................................................. 212
9.1.2 Display Software ................................................................................................. 212
9.2 Protocol Printer ................................................................................................... 213
9.3 Bus Connection................................................................................................... 214
9.3.1 SUPREMAGateway CAN/MOD-Bus RTU (PKV30)............................................ 214
9.3.2 SUPREMA-GatewayCAN/Profibus DP............................................................... 217
10. Redundant Systems.......................................................................................... 219
10.1 Application/FunctionSafety ................................................................................. 219
10.2 Function of Redundant Systems......................................................................... 219
10.3 Design of the Redundant System ....................................................................... 220
10.3.1 Components of the Rack .................................................................................... 220
10.3.2 InstallationoftheMARModule............................................................................. 221
10.3.3 InstallationofMCPandMDAModule ................................................................... 222
10.3.4 Output Drivers/Relay Ouputs .............................................................................. 222
10.3.5 InstallationMGOModule...................................................................................... 223
10.3.6 ConnectionMRO10-8-TS Module ....................................................................... 223
10.3.7 ConnectionMRO-16-TS Module ......................................................................... 223
10.3.8 MAOModule ........................................................................................................ 225
10.4 Startup ................................................................................................................. 225
10.4.1 Setting the System Configuration........................................................................ 225
10.4.2 Configuration in the Case of New Installation...................................................... 227
10.4.3 ConfigurationTool................................................................................................ 228
10.4.4 Function Check ................................................................................................... 233
11. Technical Data................................................................................................... 235
11.1 System Data........................................................................................................ 235
11.2 ModuleData......................................................................................................... 236
11.2.1 MCP 10 Central Processing Unit....................................................................... 236
11.2.2 MDA10 DataAcquisition Unit .............................................................................. 236
11.2.3 MDO 10 Display + Operation Unit ....................................................................... 236

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11.2.4 MGO 10 General Output Unit .............................................................................. 237
11.2.5 MHD10-TS Modular High Driver .......................................................................... 238
11.2.6 MAI20AnalogInputUnit ...................................................................................... 238
11.2.7 MPI 10 WT100 Passiv Input Unit ......................................................................... 239
11.2.8 MPI 10 WT10 Passiv Input Unit ........................................................................... 239
11.2.9 MPI 10 HL8101 Passiv Input Unit......................................................................... 240
11.2.10 MPI 10 HL8113 Passiv Input Unit......................................................................... 240
11.2.11 MCI 10/MCI 20/MCI 20BFECurrentInputUnit.................................................... 241
11.2.12 MRO 10-8 Relais Output Unit.............................................................................. 241
11.2.13 MRC 10-TS Relais Connector ............................................................................ 242
11.2.14 MRO 10-8-TS Relais Output Unit (Rail-Mount Installation) ................................. 242
11.2.15 MRO 10-16-TS Redundant Relais Output Unit (Rail-Mount Installation)............. 243
11.2.16 Relay Contact Data ............................................................................................. 243
11.2.17 MAO 10Analog Output Unit ................................................................................. 243
11.2.18 MIB 20InterconnectionBoard ............................................................................. 244
11.2.19 MAT10Analog Terminal Unit ............................................................................... 245
11.2.20 MSP 10 System Power Unit ................................................................................ 245
11.2.21 MST 10 System Terminals .................................................................................. 246
11.2.22 MF 110 (Fire Input Unit)*...................................................................................... 246
11.2.23 MSI 10 (Switch InputUnit) ................................................................................... 247
11.2.24 MAT-TS 320 Flammable/ToxicAdapter................................................................ 247
11.2.25 MAT-TS 330 Fire Input (Qatar Version)* .............................................................. 247
11.2.26 Dummy Relay...................................................................................................... 248
11.2.27 MARAnalogRedundant....................................................................................... 248
12. SUPREMA Sensor Data Sheets....................................................................... 249
12.1 SUPREMA Sensor Data Sheet D-7010 (3-wire) ................................................. 250
12.2 SUPREMA Sensor Data Sheet D-7010 (5-wire) ................................................. 252
12.3 SUPREMA Sensor Data Sheet D-7100 (3-wire) ................................................. 254
12.4 SUPREMA Sensor Data Sheet D-7100 (5-wire) ................................................. 256
12.5 SUPREMA Sensor Data Sheet D-7400............................................................... 258
12.6 SUPREMA Sensor Data Sheet D-7600 (3-wire) ................................................. 260
12.7 SUPREMA Sensor Data Sheet D-7600 (5-wire) ................................................. 262
12.8 SUPREMA Sensor Data Sheet D-7602 (3-wire) ................................................. 264
12.9 SUPREMA Sensor Data Sheet D-7602 (5-wire) ................................................. 266
12.10 SUPREMA Sensor Data Sheet D-7606 (3-wire) ................................................. 268
12.11 SUPREMA Sensor Data Sheet D-7606 (5-wire) ................................................. 270
12.12 SUPREMA Sensor Data Sheet D-7711 K/D-7711 K-PR (3-wire)........................ 272
12.13 SUPREMA Sensor Data Sheet D-7711 K/D-7711 K-PR (5-wire)........................ 274
12.14 SUPREMA Sensor Data Sheet D-7152 K (3-wire).............................................. 276
12.15 SUPREMA Sensor Data Sheet D-7152 K (5-wire).............................................. 278
12.16 SUPREMA Sensor Data Sheet D-715 K (3-wire)................................................ 280
12.17 SUPREMA Sensor Data Sheet D-715 K (5-wire)................................................ 282
12.18 SUPREMA Sensor Data Sheet Series 47K-ST, -PRP (3-wire) ........................... 284
12.19 SUPREMA Sensor Data SheetSeries 47K-ST, -PRP (5-wire) ............................ 286
12.20 SUPREMA Sensor Data Sheet D-8101............................................................... 288
12.21 SUPREMASensor Data Sheet D-8113 ............................................................... 290
12.22 SUPREMA Sensor Data Sheet D-8201............................................................... 292
12.23 SUPREMA Sensor Data Sheet DF-7010............................................................. 294
* With regard to fire and smoke detection, the SUPREMA has not been evaluated to any Canadian standard by
a third party agency.

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12.24 SUPREMA Sensor Data Sheet DF-7100............................................................. 296
12.25 SUPREMA Sensor Data Sheet DF-8201............................................................. 298
12.26 SUPREMA Sensor Data Sheet DF-8250............................................................. 300
12.27 SUPREMA Sensor Data Sheet DF-8401............................................................. 302
12.28 SUPREMA Sensor Data Sheet DF-8501* ........................................................... 304
12.29 SUPREMA Sensor Data Sheet DF-8502* ........................................................... 306
12.30 SUPREMA Sensor Data Sheet DF-8510* ........................................................... 308
12.31 SUPREMA Sensor Data Sheet DF-8603............................................................. 310
12.32 SUPREMA Sensor Data Sheet DF-9200............................................................. 312
12.33 SUPREMA Sensor Data Sheet DF-9500 EX....................................................... 314
12.34 SUPREMA Sensor Data Sheet DF-9500............................................................. 316
12.35 SUPREMA Sensor Data Sheet DF-9500 Tr (Current Separator)........................ 318
12.36 SUPREMA Sensor Data Sheet FlameGard*....................................................... 320
12.37 SUPREMA Sensor Data Sheet GD 10 ................................................................ 322
12.38 SUPREMA Sensor Data Sheet IR-3600 .............................................................. 324
12.39 SUPREMA Sensor Data Sheet Contact .............................................................. 326
12.40 SUPREMASensor Data Sheet SafEye Type 2xx................................................ 328
12.41 SUPREMASensor Data Sheet SafEye Type 4xx/UV .......................................... 330
12.42 SUPREMA Sensor Data Sheet Type 410 WT (3-wire)........................................ 332
12.43 SUPREMASensor Data Sheet Type 451 ............................................................ 334
12.44 SUPREMASensor Data Sheet Type 460 ............................................................ 336
12.45 SUPREMA Sensor Data Sheet Type 490/O2............................................................................................. 338
12.46 SUPREMASensor Data Sheet UltimaX (2-wire forTox and O2) ......................... 340
12.47 SUPREMA Sensor Data Sheet UltimaX (3-wire for Explosive
Gases/Tox and O2) .............................................................................................. 342
12.48 SUPREMA Sensor Data Sheet UltimaX IR.......................................................... 344
12.49 SUPREMASensor Data Sheet Fire DetectorApollo Series 65
(not explosion-proof) Internal Power Supply (without safety barrier)* ................. 346
12.50 SUPREMASensor Data Sheet Fire DetectorApollo Series 65
(not explosion-proof) External Power Supply (without safety barrier)*................ 348
12.51 SUPREMA Sensor Data Sheet for Push-Button Detector
(not explosion-proof) Internal Power Supply (without safety barrier)................... 350
12.52 SUPREMA Sensor Data Sheet for Push-Button Detector
(not explosion-proof) External Power Supply (without safety barrier) ................. 352
12.53 SUPREMA Sensor Data Sheet Explosion-proof Push-Button Detector
with Barrier Z 787 ................................................................................................ 354
12.54 SUPREMA Sensor Data Sheet Ex-Fire Detector
Apollo Series 60 with Barrier Z 787*.................................................................... 356
12.55 SUPREMA Sensor Data Sheet Explosions-Proof Fire Detector
CERBERUS DO1101EX/DT1101EX with Barrier Z 787* .................................... 358
12.56 SUPREMA Sensor Data Sheet Explosion-Proof Push-Button
Detector with Barriers MTL 728 and MTL 710 ..................................................... 360
12.57 SUPREMA Sensor Data Sheet Explosion-Proof Fire Detector
Apollo Series 60 with Barriers MTL 728 and MTL 710*....................................... 362
12.58 SUPREMA Sensor Data Sheet Explosion-Proof Fire Detector
CERBERUS DO1101EX/DT1101EX with Barriers MTL 728 and MTL 710*........ 364
12.59 SUPREMA Sensor Data Sheet Contact .............................................................. 366
* With regard to fire and smoke detection, the SUPREMA has not been evaluated to any Canadian standard by
a third party agency.

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13. Dimensions ........................................................................................................ 369
13.1 Rack .................................................................................................................... 369
13.2 Rail-mountedModules......................................................................................... 370
13.2.1 MRO-8-TS Module .............................................................................................. 370
13.2.2 MRO-16-TS Module ............................................................................................ 370
13.2.3 MRC-TS-Module.................................................................................................. 371
13.2.4 MGT-40-TS-Module ............................................................................................. 371
13.2.5 MHD-TSModule .................................................................................................. 372
13.2.6 MAT-TSModule ................................................................................................... 372
14. Marking, Certificates and Approvals according to the
Directive 94/9/EC (ATEX) ................................................................................. 373
14.1 Special Conditions for Secure Use According to EG Type
TestApproval DMT03ATEX G 003 X .................................................................. 375
15. Special conditions to comply with the requirements of
DIN EN 61508 for SIL 3 according to TUEV Certificate No........................... 377
15.1 Conditions for configuration, installation, operation and maintenance ................ 377
15.1.1 Safety Conditions ................................................................................................ 377
15.1.2 System variants and Safety-related signal path .................................................. 378
15.2 Listing of the states of versions which are valid for SIL 3.................................... 380
15.2.1 Modules allowed .................................................................................................. 380
15.2.2 Software VersionsAllowed .................................................................................. 381
15.2.3 Safety-relevant Parameters ................................................................................ 381
15.3 TUEV-Certificate.................................................................................................. 382
16. Special conditions to comply with the requirements of
NFPA 72 for a SUPREMA Fire and Gas Warning System............................... 383
16.1 Safety Conditions ................................................................................................ 383
17. Ordering Information........................................................................................ 385
17.1 Modules and Accessories ................................................................................... 385

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Figures
Figure2-1: Block circuit diagram of a system layout (non-redundant) ............................. 21
Figure 4-1: Integrated operation/Displayunit-MDO-module.............................................. 39
Figure4-2: Menu list and input menu ................................................................................ 41
Figure 4-3: List display ...................................................................................................... 44
Figure 4-4: Bar display ...................................................................................................... 45
Figure4-5: Display as LED Field ...................................................................................... 46
Figure4-6: Measure Point Setup menu ............................................................................ 46
Figure4-7: “Information” submenu....................................................................................47
Figure4-8: “Sensor data” submenu.................................................................................. 48
Figure4-9: “Alarms” submenu .......................................................................................... 50
Figure4-10: Relay output assignment menu ...................................................................... 51
Figure4-11: Relay output menu.......................................................................................... 53
Figure4-12: System menu..................................................................................................56
Figure4-13: “Start calibration” submenu.............................................................................58
Figure4-14: “End calibration” submenu.............................................................................. 59
Figure4-15: Logbook selection menu................................................................................. 62
Figure 4-16: Calibration history ...........................................................................................62
Figure4-17: “Modules” submenu ........................................................................................ 64
Figure4-18: “Measure” main window.................................................................................. 65
Figure 4-19: List display ...................................................................................................... 67
Figure 4-20: Bar display ...................................................................................................... 68
Figure4-21: LED display..................................................................................................... 69
Figure4-22: Measure point menu ....................................................................................... 70
Figure4-23: “Information” submenu....................................................................................71
Figure4-24: “Sensor data” submenu.................................................................................. 72
Figure4-25: “Alarms” submenu .......................................................................................... 73
Figure4-26: Relay output assignment menu ...................................................................... 74
Figure4-27: Relay output menu.......................................................................................... 77
Figure4-28: System settings menu.................................................................................... 79
Figure4-29: “Start calibration” submenu.............................................................................81
Figure4-30: “End calibration” submenu.............................................................................. 83
Figure 4-31: Calibration history ...........................................................................................85
Figure5-1: MAT module, connection of the screening...................................................... 90
Figure 5-2: MIB-Module, DIL Switch (BGT = Rack No.) .................................................... 95
Figure 5-3: MAI module, position of adapter modules 1–8 ................................................ 99
Figure5-4: MAT module, position of the terminals for input 1–8 ..................................... 100
Figure5-5: MCI 10 module, solder bridges ..................................................................... 100
Figure5-6: Configuration of MAT module ........................................................................ 102
Figure5-7: Configuration of the MAT-TS module ............................................................ 103
Figure5-8: Configuration of the MRO-8 module ............................................................. 104
Figure5-9: Configuration of the MRC-TS module........................................................... 104
Figure 5-10: Configuration of the MAO module ................................................................. 106
Figure 5-11: Configuration MAO module, Layout version 6............................................... 107
Figure 5-12: Configuration ofthe MGO Module ................................................................. 108
Figure 5-13: MGO module, Layout version 11................................................................... 109
Figure5-14: MCP module, standard configuration............................................................ 109
Figure5-15: MDO module, standard configuration ........................................................... 110
Figure 5-16: MDO Module Memory ChipAssignment H/L................................................. 110

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Figure5-17: Configuration ot the MDA module.................................................................. 111
Figure5-18: ViewoftheMFIModule ................................................................................. 112
Figure5-19: ViewoftheMSIModule ................................................................................. 113
Figure5-20: View of the MRC module .............................................................................. 115
Figure5-21: Viewof MRD Module..................................................................................... 116
Figure5-22: Slots and Positions on the rack .................................................................... 117
Figure5-23: Rear of the Rack........................................................................................... 118
Figure 5-24: Configuration example 1 ............................................................................... 120
Figure 5-25: Configuration example 2 ............................................................................... 121
Figure 5-26: Configuration example 3 ............................................................................... 121
Figure 5-27: Configuration example 4 ............................................................................... 121
Figure 5-28: Connection CAN-Bridge CBM....................................................................... 126
Figure5-29: SUPREMACAN-BridgeCBM........................................................................ 126
Figure5-30: MATModule/MAT-TS Module, Connector Plug.............................................. 135
Figure5-31: MGT-40-TSModule ....................................................................................... 138
Figure 5-32: MRO-8 Module, TerminalAssignment........................................................... 140
Figure5-33: Connection diagram of the MRC-TS and MRO-8-TS modules .................... 141
Figure5-34: MRO-8-TS-Module........................................................................................ 144
Figure5-35: MIB Module, connection terminals for the system failure relay..................... 144
Figure5-36: Principle circuit diagram, connection of the switching outputs..................... 145
Figure5-37: MGT-40-TSModule ....................................................................................... 147
Figure 5-38: MHD-TS Module Connection (Switching outputs inverted) ........................... 148
Figure5-39: MHD-TSModule............................................................................................ 148
Figure5-40: MAT module/MAT-TS module, connector plug .............................................. 149
Figure 5-41: MST Module ports, Connections................................................................... 150
Figure5-42: MST Module Connections as from PCB version 8 ....................................... 151
Figure5-43: SUB-D pin assignment ................................................................................. 151
Figure5-44: Protocol Printer, Data Structure .................................................................... 153
Figure 5-45: MIB module, supply voltage terminals .......................................................... 156
Figure5-46: Connection diagram of the MSP module ...................................................... 157
Figure 5-47: Labelling field, plug-in cards.......................................................................... 158
Figure5-48: Labelling of the slots in the 1st rack.............................................................. 159
Figure5-49: Labelling of the connection and terminal modules in the rack ...................... 160
Figure5-50: Labelling of the rail-mounted connection and terminal modules................... 160
Figure5-51: Labelling of the MAT-(TS) connector plug ..................................................... 160
Figure6-1: Access 97 Database “config.mdb” ............................................................... 162
Figure6-2: “Digital output map” listing ............................................................................ 163
Figure 6-3: “Measuring point map” listing ........................................................................ 164
Figure 6-4: “Module configuration” listing ........................................................................ 165
Figure6-5: “Module types” listing .................................................................................... 166
Figure6-6: “Power supplies” listing................................................................................. 166
Figure6-7: Transfer program “SUPREMA_Configuration.exe” ....................................... 166
Figure6-8: Display and operating elements of the MAI module –Instrument Status
“A” and “B” .................................................................................................... 169
Figure6-9: Equivalent sensor circuit for the MPI-WT100/MPI-WT10 module ................ 169
Figure6-10: Equivalent sensor circuit for the MPI-HL8101/MPI-HL8113 module.............. 170
Figure6-11: Display and Operation Elements of the MAI Module–Instrument Status “C” 172
Figure7-1: Sensor simulation module ............................................................................ 194
Figure7-2: MCP, MDA, MGO, MAO modules, Status LEDs ........................................... 199
Figure7-3: MAI module, Status LEDs ............................................................................. 200
Figure7-4: MDO, Switch for LED Test............................................................................ 206

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OperationManual SUPREMA
Figure9-1: MDO module, RS 232 port ........................................................................... 211
Figure 9-2: MST module, RS 232-A port ......................................................................... 212
Figure9-3: MST module, RS 232-B port......................................................................... 213
Figure9-4: Protocol printer, Data Structure..................................................................... 213
Figure9-5: Connection Suprema Gateway CAN/MOD-BUS RTU .................................. 216
Figure9-6: Connection Suprema Gateway CAN/Profibus DP........................................ 217
Figure10-1: Circuit Diagram Rack System (redundant) .................................................. 220
Figure10-2: MAIModulewith MARModule ....................................................................... 222
Figure 10-3: Connection MRO-8-TS Redundant Module .................................................. 223
Figure10-4: Connection MRO-16-TS Module................................................................... 224
Figure 10-5: MRO-16-TS Module ...................................................................................... 225
Figure 10-6: Startup Message ........................................................................................... 226
Figure10-7: System Configuration Message.................................................................... 226
Figure10-8: Access 97 Database “config.mdb” ............................................................... 228
Figure10-9: “Digital output map” listing ............................................................................ 229
Figure 10-10: “Measuring point map” listing ........................................................................ 230
Figure 10-11: “Module configuration” listing ........................................................................ 231
Figure 10-12: “Moduletypes”listing .................................................................................... 232
Figure 10-13: “Power supplies” listing................................................................................. 232
Figure 10-14: Transfer program“SUPREMA_Configuration.exe” ....................................... 232
Figure15-1: System variants for SIL 3.............................................................................. 378
Figure15-2: Safety-related signal path from the inputs up to the alarm relays................ 379

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OperationManual SUPREMA
Tables
Table 1-1: Sensors available for connection.................................................................... 17
Table 1-2: Software status ATEX ..................................................................................... 18
Table 1-3: Allowed Software versions TÜV SIL 3............................................................. 18
Table 3-1: Voltage Changeover........................................................................................37
Table 4-1: Overview of operator keys .............................................................................. 42
Table 5-1: Allowed Conductor Cross Sections................................................................93
Table 5-2: Cable Specifications ....................................................................................... 94
Table 5-3: MaximumAllowable CAN Bus Length ............................................................. 95
Table 5-4: CAN BUS Bit Rate Settings/* MS = measuring point (input) .......................... 96
Table 5-5: Rack-CAN Node Number................................................................................ 96
Table 5-6: CAN Bus Terminating Resistors ..................................................................... 97
Table 5-7: MGO Module, Configuration of turn-on behaviour and failurebehaviour......... 97
Table 5-8: MAO Module, Configuration of turn-on behaviour and failure behaviour ......... 98
Table 5-9: MCI 10 module configuration ........................................................................ 101
Table 5-10: Types of MPIModules ................................................................................... 101
Table 5-11: Assignment of the Connection Modules ....................................................... 119
Table 5-12: System Configuration/Maximum Loads ........................................................ 120
Table 5-13: MGO Module/Maximum Loads...................................................................... 120
Table 5-14: CAN Bus Connection Elements.................................................................... 124
Table 5-15: Baud rate at the Central Rack ...................................................................... 127
Table 5-16: Baud rate at the Satellite Rack ..................................................................... 127
Table 5-17: Calculation of the Node ID ............................................................................ 128
Table 5-18: CAN-IDAssignment ...................................................................................... 128
Table 5-19: Technical Data CAN-Bridge CBM ................................................................. 133
Table 5-20: MAT-/MAT-TS Module, TerminalAssignment, Sensor Connections.............. 135
Table 5-21: MGT-40-TS Module, Terminal Assignments for Connection of the Sensors. 136
Table 5-22: MGT-40-TS Module/Allocation MAT– MGT connections............................... 137
Table 5-23: MRO-Module, Contact Load Capacity .......................................................... 138
Table 5-24: MRO-8-Module,RelayAssignment............................................................... 139
Table 5-25: MRO-8 Module, TerminalAssignment........................................................... 140
Table 5-26: MRO-8-TS Module, Common Alarm Relay Assignment ............................... 143
Table 5-27: MRO-8-TS-Module, Terminal Assignment .................................................... 143
Table 5-28: MIB Module, System Fail Relay, and TerminalAssignment .......................... 144
Table 5-29: MGT-40-TS Module, TerminalAssignments of the Switching Outputs ......... 146
Table 5-30: MAT-/MAT-TS ModuleTerminalAssignment,Analogue Outputs ................... 149
Table 5-31: MGT-40-TS-Module TerminalAssignment,AnalogueOutputs ...................... 149
Table 5-32: MST Module, Pin Assignment, CAN Bus Ports............................................. 152
Table 5-33: RS 232ATerminalAssignment ..................................................................... 152
Table 5-34: RS 232B, Pin Assignment ............................................................................ 153
Table 5-35: Power Requirement of the Sensors and Cables .......................................... 155
Table 5-36: Power Requirements of the System Modules .............................................. 155
Table 5-37: MSP Module,TerminalAssignment............................................................... 157
Table 6-1: Listing of Node ID.......................................................................................... 167
Table 7-1: MCP, MDA, MGO, MAO Modules, Function Status LED ............................... 201
Table 7-2: MAI Module, Function Status LEDs............................................................... 202

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Table 7-3: System Failure Message .............................................................................. 203
Table 7-4: ID Rack Assignment in decimal and hexadecimal figures ............................ 205
Table 7-5: Display of the digital messages .................................................................... 205
Table 9-1: Technical Data Suprema Gateway CAN/MOD-Bus RTU ............................. 216
Table 9-2: Technical Data Suprema Gateway CAN/Profibus DP .................................. 218
Table10-1: Modules of the Rack ..................................................................................... 221
Table10-2: Terminal Connections MRO-16-TS Module .................................................. 224
Table10-3: Listing of Node ID.......................................................................................... 231
Table14-1: Modules tested according to DMT 03ATEX G 003 X....................................376
Table17-1: Order No., Modules andAccessories ........................................................... 385

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Operation Manual SUPREMA
1. General Information
1. GeneralInformation
Safety Advice
The SUPREMAGas Warning Unit is a product supporting life and health!
•This manual must be carefully read, understood and followed by all individuals who have
or will have the responsibility for selecting, using, servicing or maintaining this product.
•This manual contains instructions for the optimal use of the product as well as important
safety information.
•Before use, the acting persons have to decide in accordance with this manual, whether
the product is suitable for the intended application
Liability Information
•The liability of MSAAUER is excluded if the product is not used appropriately and for the
intended purpose. Choice and use are in the sole responsibility of the acting persons.
•Warranties also as guarantees made by MSAAUER with respect to the product are
voided, if it is not used, serviced or maintained in accordance with the instructions in this
manual.
•The above corresponds to the terms and conditions of sale regarding the warranty and
liability of MSAAUER. It does not alter them.
Maintenance Advice
•This product must be inspected and maintained in regular intervals by trained specialists,
records are to be kept. For service and repairs original MSAAUER spare must be used
only. Inspections and maintenance must be made exclusively by authorised service
shops or MSAAUER. The authorised service shops are responsible for procurement of
valid technical information for the product, components thereof and maintenance
instructions. Modifications to the product or components thereof are not permissible and
violatethe approvals.
•The liability of MSAAUER extends exclusively to service and maintenance made by MSA
AUER.
Handling Instructions
This unit contains assemblies that are sensitive to static electricity. The unit should be opened
for maintenance or repair only by technically trained personnel..
Electrostaticdischargecausedby touching theassemblieswithoutprotectionshould be avoided.
The warranty is void in the event of damage to components by electrostatic discharge.
Attention!
Follow the Handling Instructions.
Components Subjectto Damage fromStatic Electricity!

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Operation Manual SUPREMA
1. General Information
1.1 Areas of Installation and Use of the SUPREMA
The AUER SUPREMA is a stationary gas warning system with multiple measurement sites,
which operates continuously to monitor work sites for the presence of combustible, explosive,
and toxic mixtures of gas and/or vapour with air and to monitor the ambient air for oxygen
content. The system supplies power to the sensors, displays the measured concentrations,
and monitors the limit values, but it also actuates alarm devices. The various functions of the
gas warning system, that is, the acquisition of the measurement values, the evaluation of the
signals, the actuation of the alarm devices, etc., are performed by the various modules of the
SUPREMA.
The SUPREMA can process the standardised current and voltage outputs of various types of
sensors.This means that the system can display and evaluate not only gas measurements but
other measurement variables as well (e.g., temperature and pressure).
Typical areas where the SUPREMAcan be used include:
•The chemical and petrochemical industry
•The paint and solvent-processing industry
•The gas-processing industry
•The steel-processing industry
•Municipal areas
Monitoring functions are called for in the following areas:
•Production
•Warehousing
•Distribution
•Shipping
•The processing of gases and vapours
•Explosion monitoring for the protection of industrial plant and the workers.
Continuous monitoring of the atmosphere to detect the formation of explosive gas/
vapour-air mixtures and to give early warning, long before the lower explosion limit is
reached (LEL).
•Toxicity monitoring for the protection of the workers.
Continuous monitoring of the atmosphere to detect the formation of toxic gas
concentrations. Early warning prior to or on reaching the limit values.
•Oxygen monitoring for protection of the workers.
Continuous monitoring of the atmosphere to detect oxygen enrichment or deficiency.
Early warning prior to or on reaching the limit values.
•Oxygen monitoring for protection of industrial plant.
Continuous monitoring of inerted atmospheres to detect the presence of oxygen. Early
warning prior to or on reaching the limit values.

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Operation Manual SUPREMA
1. General Information
1.2 Sensors Which Can Be Connected to the Unit
The following types of active and passive MSA sensors can be connected to the SUPREMA
system:
Table 1-1:
Sensors
availablefor
connection
(EX: Explosive gases or vapors; TOX: Toxic gases; OX: Oxygen; Fire Detection: Smoldering
Fire Detection; Flame: Flame Detector)
* With regard to fire and smoke detection, the SUPREMA has not been evaluated to any Canadian standard by
a third party agency.
Designation Module Measuring Use Active Passive
Type Principle
DF-7100 MCI catalytic EX X
DF-7010 MCI catalytic EX X
DF-9500 MCI electrochemical TOX/OX X
DF-9200 MCI electrochemical TOX/OX X
DF-8510 MCI electrochemical Fire Detection* X
DF-8501 MCI semiconductor Fire Detection* X
DF-8502 MCI semiconductor Fire Detection* X
DF-8401 MCI semiconductor TOX X
DF-8603 MCI semiconductor TOX X
DF-8201 MCI semiconductor TOX X
DF-8250 MCI semiconductor EX X
GD10 MCI infrared EX X
SafEye 2 and 4 MCI infrated/ultraviolet EX/TOX X
IR-3600 MCI infrared CO2X
D-7010 MPI-WT10 catalytic EX X
D-7100 MPI-WT100 catalytic EX X
D-7600 MPI-WT100 catalytic EX X
D-7602 MPI-WT100 catalytic EX X
D-7606 MPI-WT100 catalytic EX X
D-7400 MPI-WT100 catalytic EX X
D-7711 MPI-WT100 catalytic EX X
D-715 MPI-WT100 catalytic EX X
D-7152 MPI-WT100 catalytic EX X
Series 47K MPI-WT100 catalytic EX X
D-8101 MPI-HL8101 semiconductor TOX/EX X
D-8113 MPI-HL8113 semiconductor TOX/EX X
D-8201 MPI-HL8101 semiconductor TOX/EX X
D-8213 MPI-HL8113 semiconductor TOX/EX X
Type 410 MPI-WT100 catalytic EX X
Type 451 MCI electrochemical TOX X
Ultima MCI EX X
Ultima IR MCI infrared EX X
Ultima XE MCI catalytic EX X
Ultima XIR MCI infrared EX X
FlameGard MCI infrared Flame* X

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Operation Manual SUPREMA
1. General Information
1.3 Software Status
The operation manual refers to the following software status:
Module Software version Software version
Flash resp. EPROM CPLD
MCP 10 2.02.18
MDO 10 2.02.18
MDA 10 1.02.02 MDA MA01
MAO 10 2.02.01 MAO MA01
MGO 10 2.02.06 MGO MA01
MAI 20 MAIEA02 MAI MA01
MAR 10 MAR MA01
Table 1-2:SoftwarestatusATEX
Module Software version Software version
Flash resp. EPROM CPLD
MCP 10 2.02.15
MDO 10 2.02.15b
MDA 10 1.02.02 MDA MA01
MAO 10 2.02.01 MAO MA01
MGO 10 2.02.06 MGO MA01
MAI 20 MAI MA01
MAR 10 MAR MA01
Table 1-3:AllowedSoftware versionsTÜVSIL3
Attention! Other types of sensors may be operated in conjunction with the
SUPREMA only after consulting with MSA.

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Operation Manual SUPREMA
2. System Concept
2. System Concept
2.1 Introduction
The SUPREMA control system, which is used in the area of gas measuring technology, is
characterised by the following properties:
•modular system design
•compact construction
•highly flexible
•minimal installation work (bus system)
•high availability
At the maximum degree of expansion, 256 sensors can be connected. The system can drive
up to 512 relay outputs.
For higher safety levels, the system can be built with redundancy.
Via a CAN bus interface, an industrial PC can be connected to tie the system into the company
communications network, for example.
2.2 Features of the System
•19” rack system for the connection of up to 256 sensors.
•Output of up to 512 alarm messages.
•Complete system for up to 64 sensors with common alarm in one 19” rack.
•Modular system.
•Compact construction.
•High flexibility.
•Minimal installation work (bus system).
•External voltage operation (85 ... 265 VAC) no switching necessary.
•Power supply unit on the rack, 150 W.
•For higher power requirements, external power supplies can be connected.
•Battery connection for emergency power operation.
•Operating voltage of the modules = 24 VDC; voltage controller for 5 V, etc., on the
modules.
•The system is laid out so that card coding is no longer necessary.
•Operating voltage range of the system modules: 19.2 VDC ... 32 VDC.
•Operation of passive catalytic-/semiconductor-sensors (D-7600, D-7100, D-7010, etc.),
3- or 5-wire.
•Operation of active sensors with 4 ... 20 mA output, 2- or 3-wire (DF-7100, DF-9500,
etc.).
•Maximum number of sensors in the system: 256.
•Maximum number of sensors in one rack: 64.

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Operation Manual SUPREMA
2. System Concept
•Maximum number of switching outputs in the system: 512.
•System operation via a graphic display screen with a resolution of 240 x 64 pixels, cursor
keys and individual function keys.
•System operation optionally via laptop (Windows-oriented user interface).
•Option for connection of an external PC (data evaluation, data display, etc.).
•Key switch connection or password for access control.
•Key switch connection for relay inhibiting.
•Common alarm LEDs for 1st to 4th alarm, signal failure (sensor), horn, inhibit, power
supply failure.
•Protocol printout of status changes + system operations (standard ASCII, 80 CHR).
•3 x RS 232 interfaces for data transfer to an industrial PC/laptop/printer.
•RS 232 interfaces are electrically isolated.
•RS 232/RS 485 converters used for longer transmission distances.
•The 8 MRO-Module common alarm relays supplied by the rack power supply unit.
•External relays are supplied with power separately.
2.3 Construction of the Unit
The modules of the SUPREMA are mounted in a rack. For expanded systems, additional
modules can be placed in a second rack or installed on top hat rails in a switch box. Data is
exchanged between the modules over a CAN bus, which makes it possible to transmit data
over distances of up to 1,000 m. For measurement tasks that require redundant signal input
and processing, additional modules can be added at any time to expand the gas warning
system.
The installation site of the modules must be outside Explosion Zones 0, 1, and 2 and be free of
ignitable, explosive, or corrosive gases.
The sensors must have the type of protection against ignition prescribed for the installation
site.The connection between the input module of the SUPREMAandthesensorsisestablished
by a screened remote-measurement cable of the 2-, 3-, 4- or 5-wire type.
The SUPREMA system must be operated at a voltage in the range of: 19.2 VDC to 32 VDC.
For servicing, the sensors can be electrically isolated from the SUPREMA by mechanically
disconnecting the plug-in connection (MAT, MAT-TS modules).
The following block circuit diagram shows the possible layout of a non-redundant system.