National Cycle N936 User manual

INSTALLATION AND OWNER’S MANUAL
N936 LIGHTBAR for
KAWASAKI ®NOMAD Motorcycle
PARTS LIST Hex Key, 5mm
Wrench, 10mm
Screwdriver, #2 Phillips
Pliers
Description Qty.
Lightbar Assembly, N936 1
Wire Connectors 6
Spacer 2
Screws, Hex, M6 x 35 2
Make certain the motorcycle is securely posi-
tioned for this installation. Cover the front fender
with a protective cloth to avoid scratches.
1. Remove the headlight ring assembly from the
headlight shell (screwdriver), retain the screws for
re-use. Set the headlight ring assembly safely aside.
2. Disconnect the turnsignals wires, inside the head-
light shell.
3. Remove the turnsignal mounting bar (hex key, 5mm
and wrench, 10mm), retain the end screws for re-use
PREPARATION INSTALLATION
A. Mount the Lightbar
1.
Position the National Cycle Lightbar assembly in the
same location as the original turnsignal mounting bar.
2.
Thread the original end screws, through the Lightbar
mount holes, into their original locations.
3.
Position the Spacers between the Lightbar center
bracket and the turnsignal mounting bar center mount
-
ing location.
4.
Thread the M6 x 35 Hex Head screws through the
Lightbar center bracket, the spacer, then into the lower
triple-clamp.
5. Tighten the end screws to 15 ft/lbs (14Nm).
6. Tighten the center screws to 6 ft/lbs (6Nm).
7. Route the Lightbar wires into the headlight shell.
B. Wire the Lightbar.
1.
Attach the wires according to the following list: (Wire
Connectors and Pliers)
Turnsignal, Left = RED
Turnsignal, Right = RED
Running Lights = BLACK
Passing Lamps = BLUE
2. Grounding occurs through the frame.
3. Reinstall headlight.
Page 1 of 2 10-110736 Rev.B 07/02
Note: an assistant may be helpful
during the installation.
Wire from
Light Bar
insert to stop.
Through Wire
M6 x 35
Screw
Original
Screw
Spacer

Page 2 of 2 10-110736 Rev.B 07/02
MAINTENANCE
©1999 National Cycle, Inc. PO Box 158, Maywood, IL 60153-0158 USA
708-343-0400 / Fax: [phone] / www.nationalcycle.com / e mail: [email protected]
1. HORIZONTAL AIM
A. To adjust the Spotlights or Turnsignals right or left
gently rotate the lamp into the correct position. In the event
that the lamps become loose, refer to the procedure for verti-
cal adjustment.
2. VERTICAL AIM
(In addition to the tools needed for installation)
Hex Key, 5/32" or 4mm
Deep Socket and Socket ; 9/16" or 14mm
A. Disconnect wire connections inside the Headlight Shell.
B. Pull the wires out of the Light Bar tube.
C. Turn the Turnsignal to provide access to the mounting
screws.
D. Unscrew the Turnsignal mounting screws and remove the
Turnsignal (Hex Key).
The high quality chrome finish of your National Cycle
light bar can be maintained with any quality chrome
cleaner and /or polish.
Replacement bulbs and bulbs for the Turnsignals can
be found at motorcycle and accessory dealers as
well as automobile parts stores.
TESTING
ADJUSTMENT
1. Check all lights for proper operation.
2. Check the tightness of all fasteners that have been
involved in this installation
E. Push the Spotlight wire up into the Spotlight
Shell.
F. Loosen the nut on the Spotlight stud (Deep
Socket).
G.
Now, adjust the Spotlight. Reconnect the spot
-
light wire and illuminate to verify its projection.
H. Push wire into the Spotlight Shell.
I.
Firmly retighten the nut on the Spotlight stud.
J. Pull the wire out of the Spotlight Shell.
K.
Reassemble in reverse order of disassem
-
bly.
L.
Adjust the Spotlights and Turnsignals hori
-
zontally by rotating into position.
M. Verify operation of the lights.