National Cycle KIT-JL User manual

National Cycle, Inc. PO Box 158 Maywood, IL 60153-0158 USA
708-343-0400 / Fax: [phone] / www.nationalcycle.com / [email protected]
©2020 ational Cycle, Inc. Page 1 of 2 10-110808-000 05/20
Thank yo for p rchasing a National Cycle prod ct. Read these instr ctions caref lly and thoro ghly before beginning work. Dealers, if installing this wind-
screen for a c stomer, please give them this man al pon completion. It contains information needed to properly maintain and se this prod ct.
Note:
Tips for facilitation of operation, control and
adjustment, as well as maintenance work.
Attention:
Special notes and cautionary measures which can
prevent damage to the accessory or motorcycle.
Item Description Part No. Qty.
BAG#901
1 Screw, Button Head M6 x12 51-516312-000 6
2 ut, Hex 42-483002-000 6
3 Screw, Button Head M8x35 51-516435-000 4
4 ut, M8-1.25 42-433030-000 4
5 Bracket 37-410504-000 2
6 Spacer 49-495560-000 4
CLAMPS
7 Left Side Female (Slotted) 37-370031-000 1
8 Left Side Male (Tabbed) 37-370034-000 1
9 Right Side Female (Slotted) 37-370038-000 110
10 Left Side Male (Tabbed) 37-370039-000 1
R BBER CLAMP SPACERS
11 Large, 3/64 Thick 75-764701-000 4
CONTENTS OF KIT-JL
INSTALLATION INSTR CTION
Hardware Mount KIT-JL and
Hardware Mount KIT-JM
Mount Kit to install a Heavy Duty
or Dakota 4.5 Windshield to Suzuki C50
TOOLS REQ IRED
Hex Key, 5/32”
Two 7/16” Wrenches
Scissor or Small Knife
Phillips Screw Driver
(to adjust window if necessary)
PREPARATION
Take precaution against paint damage while installing
your windshield kit to your motorcycle. Place a heavy
cloth over the front fender of your motorcycle to prevent
any scratches or dents from occurring should a tool or
part fall during installation.
INSTALLATION
1. Install die cut Rubber Clamp Spacers to each clamp
half.
Trim the Spacer at the inside edge of Right Side Male
and Female Clamp. (Scissor) Diagram A.
Diagram A, RIGHT SIDE LEFT SIDE
Right and Left are determined from a rider’s perspective
Item Description Part No. Qty.
BAG#910
1 Screw, Button Head M6 x12 51-516312-000 6
2 ut, Hex 42-483002-000 6
3a Screw, Button Head M8x60 51-516461-000 4
4 ut, M8-1.25 42-433030-000 4
5 Bracket 37-410504-000 2
BAG#012
6a Spacer, 1.61 Length 49-495564-000 4
CLAMPS
7 Left Side Female (Slotted) 37-370031-000 1
8 Left Side Male (Tabbed) 37-370034-000 1
9 Right Side Female (Slotted) 37-370038-000 1
10 Left Side Male (Tabbed) 37-370039-000 1
R BBER CLAMP SPACERS
11 Large, 3/64 Thick 75-764701-000 4
CONTENTS OF KIT-JM
79
810
11 11

National Cycle, Inc. PO Box 158 Maywood, IL 60153-0158 USA
708-343-0400 / Fax: [phone] / www.nationalcycle.com / [email protected]
©2020 ational Cycle, Inc. Page 2 of 2 10-110808-000 05/20
2. Put Clamps on fork.
A. Must hit upper triple clamp.
B. Use M6 x 12 Screw and Acorn nut to clamp
together. Tighten to 10 ft. lbs. Diagram B. (Hex Key,
Wrenches)
3. Install windshield onto brackets using chrome spacers and
flat plate, as shown in diagram C. (Hex Key, Wrenches)
4. Make final adjustments. Check symmetry of left and right
sides and clearance. Gently turn handlebar left and right to
full fork lock to assure that no interference occurs between
the Hardware, turnsignals or Chrome Lowers and the gas
tank.
5. Fully tighten socket head screws, bolts, and cap nuts.
Optional adjustment of the window. For Heavy DutyTM
Windshields only.
The adjustable window is easily adjusted or changed in all
ational Cycle Heavy Duty Windshields. Loosen the 6 cap
nuts on the vertical chrome strips. Replace or adjust the win-
dow. Tighten cap nuts to 2 - 4 ft. lbs.
(2.7 - 5.4 m), torque pressure.
CLEANING AND MAINTENANCE
To clean the screen, wash with a clean soft cloth and plenty
of warm water and, if necessary, a non-abrasive soap such
as dishwashing liquid. Flannel or soft chamois make good
cleaning cloths. Paint, glue residue or grease removal:
Moisten cotton wad with naphtha or turpentine followed by a
wash as above.
ational Cycle Shield Wash™ ( 1401-01) makes a good
daily cleaner and comes with a handy travel-size bottle.
Shield Wash is safe for all windshields and helmet visors.
Do not clean polycarbonate in hot sun or high temperatures.
Do not clean the screen with household glass cleaners.
Do not allow brake fluid, alcohol, or strong solvents to contact
the screen.
RAIN REPELLENT
Do not use rain protective products made for glass. We rec-
ommend ational Cycle’s RainZip® ( 1410-01) to keep your
windscreen clear in rainy weather.
2
3 or 3a
4
5
6 or 6a
1
Diagram B, RIGHT SIDE
Diagram C
Ask for Shield Wash™ and RainZip® at yo r local dealer
or visit www.nationalcycle.com.