New Holland CR6090 Tier 4a User manual

Part number 47667943
1st edition English
April 2014
SERVICE MANUAL
CR6090 / CR7090 / CR8080 / CR8090 / CR9090
Tier 4a
Combine
PIN YDG118501 and above
PrintedinU.S.A.
Copyright © 2014 CNH Industrial America LLC. All Rights Reserved. NewHollandisaregisteredtrademarkofCNH Industrial America LLC.
Racine Wisconsin 53404 U.S.A.

LinkProduct/Engine
ProductMarketProductEngine
CR6090[YDG118501-]NorthAmericaF2CFE613A*A
CR7090[YDG118501-]NorthAmericaF2CFE613A*A
CR8080[YDG118501-]NorthAmericaF3AFE613A*A
CR8090[YDG118501-]NorthAmericaF3AFE613A*A
CR9090[YDG118501-]NorthAmericaF3BFE613D*A
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Contents
INTRODUCTION
Engine.......................................................................................10
[10.001]Engineandcrankcase.............................................................10.1
[10.202]Aircleanersandlines..............................................................10.2
[10.304]Enginelubricationsystem..........................................................10.3
[10.310]Aftercooler..........................................................................10.4
[10.400]Enginecoolingsystem.............................................................10.5
[10.414]Fananddrive......................................................................10.6
[10.418]Rotaryscreen......................................................................10.7
[10.450]Engineaircompressor.............................................................10.8
[10.500]SelectiveCatalyticReduction(SCR)exhausttreatment...........................10.9
Maingearboxanddrive...............................................................14
[14.100]Maingearboxanddrive............................................................14.1
Transmission..............................................................................21
[21.114]Mechanicaltransmission...........................................................21.1
[21.130]Mechanicaltransmissionexternalcontrols.........................................21.2
[21.145]Gearboxinternalcomponents......................................................21.3
[21.182]Differential..........................................................................21.4
Frontaxlesystem.......................................................................25
[25.108]Finaldrivehub,steeringknuckles,andshafts.....................................25.1
[25.100]Poweredfrontaxle.................................................................25.2
[25.310]Finaldrives.........................................................................25.3
Rearaxlesystem........................................................................27
[27.100]Poweredrearaxle..................................................................27.1
Hydrostaticdrive.........................................................................29
[29.100]Transmissionandsteeringhydrostaticcontrol.....................................29.1
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[29.134]Two-speedassembly...............................................................29.2
[29.202]Hydrostatictransmission...........................................................29.3
[29.204]Reservoir,cooler,andlines........................................................29.4
[29.218]Pumpandmotorcomponents......................................................29.5
[29.300]Rearhydrostatictransmission......................................................29.6
Brakesandcontrols....................................................................33
[33.110]Parkingbrakeorparkinglock......................................................33.1
[33.202]Hydraulicservicebrakes...........................................................33.2
Hydraulicsystems.......................................................................35
[35.000]Hydraulicsystems..................................................................35.1
[35.102]Pumpcontrolvalves................................................................35.2
[35.106]Variabledisplacementpump.......................................................35.3
[35.220]Auxiliaryhydraulicpumpandlines.................................................35.4
[35.300]Reservoir,cooler,andlters........................................................35.5
[35.359]Maincontrolvalve..................................................................35.6
[35.410]Headerorattachmentheightsystem..............................................35.7
[35.415]Headerorattachmenttiltingsystem...............................................35.8
[35.440]Graintankunloadsystem..........................................................35.9
[35.450]Tractionvariatorsystem..........................................................35.10
[35.518]Reelcontrolsystem..............................................................35.11
[35.536]Cropprocessorsystem..........................................................35.12
[35.602]Headerorattachmentlevelingsystem...........................................35.13
[35.760]Headerreverserdrive............................................................35.14
[35.796]Chaffspreadercontrol...........................................................35.15
Steering.....................................................................................41
[41.101]Steeringcontrol....................................................................41.1
[41.200]Hydrauliccontrolcomponents......................................................41.2
[41.206]Pump...............................................................................41.3
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[41.216]Cylinders...........................................................................41.4
[41.432]Autoguidancesteering.............................................................41.5
Tracksandtracksuspension........................................................48
[48.100]Tracks..............................................................................48.1
[48.130]Trackframeanddrivingwheels....................................................48.2
[48.134]Tracktensionunits.................................................................48.3
Cabclimatecontrol.....................................................................50
[50.100]Heating.............................................................................50.1
[50.104]Ventilation..........................................................................50.2
[50.200]Airconditioning.....................................................................50.3
Electricalsystems.......................................................................55
[55.000]Electricalsystem...................................................................55.1
[55.010]Fuelinjectionsystem...............................................................55.2
[55.011]Fueltanksystem...................................................................55.3
[55.012]Enginecoolingsystem.............................................................55.4
[55.013]Engineoilsystem..................................................................55.5
[55.014]Engineintakeandexhaustsystem.................................................55.6
[55.015]Enginecontrolsystem..............................................................55.7
[55.019]Hydrostaticdrivecontrolsystem...................................................55.8
[55.024]Transmissioncontrolsystem.......................................................55.9
[55.029]Gearboxelectricsystem.........................................................55.10
[55.030]Servicebrakeelectricalsystem..................................................55.11
[55.031]Parkingbrakeelectricalsystem..................................................55.12
[55.036]Hydraulicsystemcontrol.........................................................55.13
[55.050]Heating,Ventilation,andAir-Conditioning(HVAC)controlsystem...............55.14
[55.051]CabHeating,Ventilation,andAir-Conditioning(HVAC)controls.................55.15
[55.100]Harnessesandconnectors.......................................................55.16
[55.201]Enginestartingsystem...........................................................55.17
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[55.202]Coldstartaid.....................................................................55.18
[55.301]Alternator.........................................................................55.19
[55.302]Battery............................................................................55.20
[55.404]Externallighting..................................................................55.21
[55.408]Warningindicators,alarms,andinstruments....................................55.22
[55.421]Feedingcontrolsystem..........................................................55.23
[55.423]Cleaningcontrolsystem..........................................................55.24
[55.426]Harvestmaterialowcontrolsystem.............................................55.25
[55.512]Cabcontrols......................................................................55.26
[55.518]Wiperandwashersystem........................................................55.27
[55.519]Cabbrakecontrols...............................................................55.28
[55.520]Cabharvestingcontrols..........................................................55.29
[55.610]Groundspeedcontrol............................................................55.30
[55.618]Reverserelectriccontrol.........................................................55.31
[55.624]Residuehandlingcontrol.........................................................55.32
[55.628]Threshingelectricalcontrol......................................................55.33
[55.640]Electronicmodules...............................................................55.34
[55.661]Cabheadercontrols..............................................................55.35
[55.662]Headerheightcontrol............................................................55.36
[55.670]Headerlevelingcontrol...........................................................55.37
[55.780]Shakershoelevelingsystemcontrol.............................................55.38
[55.785]Precisionfarmingsystem........................................................55.39
[55.834]Sieveelectriccontrol.............................................................55.40
[55.836]Rotaryseparatorcontrol.........................................................55.41
[55.633]Balerfeedingcontrol.............................................................55.42
[55.911]GlobalPositioningSystem(GPS)................................................55.43
[55.988]SelectiveCatalyticReduction(SCR)electricalsystem..........................55.44
[55.DTC]FAULTCODES..................................................................55.45
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Productfeeding..........................................................................60
[60.105]Floatingroll,feedchain,anddrive.................................................60.1
[60.110]Feederhousing.....................................................................60.2
[60.112]Stonetrappingsystem.............................................................60.3
[60.130]Feederhousingshafts.............................................................60.4
[60.150]Feederdrivesystem...............................................................60.5
Threshing..................................................................................66
[66.000]Threshing..........................................................................66.1
[66.101]Concaveconveyorplate...........................................................66.2
[66.105]Concave............................................................................66.3
[66.110]Concavecontrolsystem............................................................66.4
[66.260]Threshingmechanismdrivesystem...............................................66.5
[66.321]Drum/Rotorvariatorwithelectricalcontrol.........................................66.6
[66.331]Rotor...............................................................................66.7
[66.360]Drum/Rotorhousing................................................................66.8
Residuehandling........................................................................73
[73.210]Strawchopperdrivesystem........................................................73.1
[73.220]Strawchopperframe...............................................................73.2
[73.230]Strawchopper......................................................................73.3
[73.300]PositiveStrawDischarge(PSD)...................................................73.4
[73.335]Chaffspreader.....................................................................73.5
[73.410]Opti-Spread™system..............................................................73.6
Cleaning....................................................................................74
[74.000]Cleaning............................................................................74.1
[74.100]Self-levelingframe.................................................................74.2
[74.101]Cleaningdrivesystems............................................................74.3
[74.110]Grainpan...........................................................................74.4
[74.114]Uppershakershoe.................................................................74.5
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[74.118]Lowershakershoe.................................................................74.6
[74.130]Fanhousing........................................................................74.7
[74.136]Fandrivesystem...................................................................74.8
[74.140]T ailingsreturnsystem..............................................................74.9
Cropstorage/Unloading.............................................................80
[80.101]Cleangrainelevator................................................................80.1
[80.150]Graintank..........................................................................80.2
[80.175]Graintankunloaddrivesystem....................................................80.3
[80.180]Graintankunload..................................................................80.4
Platform,cab,bodywork,anddecals.............................................90
[90.105]Machineshieldsandguards.......................................................90.1
[90.118]Protectionsandfootboards.........................................................90.2
[90.124]Pneumatically-adjustedoperatorseat..............................................90.3
[90.150]Cab.................................................................................90.4
[90.151]Cabinterior.........................................................................90.5
[90.154]Cabdoorsandhatches............................................................90.6
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INTRODUCTION
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Contents
INTRODUCTION
Basicinstructions-Importantnoticeregardingequipmentservicing...........................3
Internationalsymbols...........................................................................4
Foreword........................................................................................5
Safetyrules.....................................................................................6
Safetyrules-Personalsafety..................................................................7
Personalsafety.................................................................................8
Safetyrules.....................................................................................9
Safetyrules...................................................................................10
Personalsafety...............................................................................15
Safetyrules...................................................................................16
Safetyrules...................................................................................18
Generalspecication-GeneralWelding.....................................................20
BasicinstructionsEngineServiceInformation................................................21
Basicinstructions-ShopandAssembly......................................................22
Basicinstructions-ChainWearTables-RollerChains......................................24
Torque-Minimumtighteningtorquesfornormalassembly...................................26
Torque-Standardtorquedataforhydraulics.................................................31
Generalspecication-Lubricantcapacities..................................................33
Generalspecication.........................................................................35
Generalspecication-Biodieselfuels........................................................37
Generalspecication-BiodieselFuels.......................................................40
Dimension....................................................................................41
Generalspecication.........................................................................43
SelectiveCatalyticReduction(SCR)exhausttreatment-Productoverview(*)..............50
Generalspecication.........................................................................55
Productidentication..........................................................................56
(*)Seecontentforspecicmodels
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INTRODUCTION
Basicinstructions-Importantnoticeregardingequipmentservicing
Allrepairandmaintenanceworklistedinthismanualmustbecarriedoutonlybyqualieddealershippersonnel,
strictlycomplyingwiththeinstructionsgiven,andusing,wheneverpossible,thespecialtools.
Anyonewhoperformsrepairandmaintenanceoperationswithoutcomplyingwiththeproceduresprovidedherein
shallberesponsibleforanysubsequentdamages.
Themanufacturerandalltheorganizationsofitsdistributionchain,including-withoutlimitation-national,regional,or
localdealers,rejectanyresponsibilityfordamagescausedbypartsand/orcomponentsnotapprovedbythemanu-
facturer,includingthoseusedfortheservicingorrepairoftheproductmanufacturedormarketedbythemanufacturer.
Inanycase,nowarrantyisgivenorattributedontheproductmanufacturedormarketedbythemanufacturerincase
ofdamagescausedbypartsand/orcomponentsnotapprovedbythemanufacturer.
Theinformationinthismanualisup-to-dateatthedateofthepublication.Itisthepolicyofthemanufacturerfor
continuousimprovement.Someinformationcouldnotbeupdatedduetomodicationsofatechnicalorcommercial
type,orchangestothelawsandregulationsofdifferentcountries.
Incaseofquestions,refertoyourNEWHOLLANDSalesandServiceNetworks.
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INTRODUCTION
Internationalsymbols
Asaguidetotheoperationofthemachine,variousuniversalsymbolshavebeenutilizedontheinstruments,controls,
switches,andfusebox.Thesymbolsareshownbelowwithanindicationoftheirmeaning.
Thermostart
startingaid
Radio
PTO
Position
Control
Alternator
charge
Keepalive
memory
Transmission
inneutral
Draft
Control
Fuellevel
Turnsignals
Creeper
gears
Accessory
socket
Automatic
Fuelshut-off
Turnsignals
-onetrailer
Slowor
lowsetting
Implement
socket
Enginespeed
(rev/minx100)
Turnsignals
-twotrailers
Fastorhigh
setting
%age
slip
Hoursrecorded
Frontwind-
screen
wash/wipe
Ground
speed
Hitchraise
(rear)
Engineoil
pressure
Rearwind-
screen
wash/wipe
Differential
lock
Hitchlower
(rear)
Enginecoolant
temperature
Heatertemp-
eraturecontrol
Rearaxle
oiltem-
perature
Hitchheight
limit(rear)
Coolant
level
Heaterfan
Transmission
oilpressure
Hitchheight
limit(front)
Tractorlights
Airconditioner
FWD
engaged
Hitchdis-
abled
Headlamp
mainbeam
Airlter
blocked
FWDdis-
engaged
Hydraulicand
transmission
lters
Headlamp
dippedbeam
Parking
brake
Warning!
Remote
valveextend
Worklamps
Brakeuid
level
Hazard
warninglights
Remote
valveretract
Stop
lamps
Trailer
brake
Variable
control
Remote
valveoat
Horn
Roof
beacon
Pressurised!
Opencarefully
Malfunction!
SeeOperator's
Manual
Warning!
Corrosive
substance
Malfunction!
(alter-
nativesymbol)
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INTRODUCTION
Foreword
Soil,air,andwaterarevitalfactorsofagricultureandlifeingeneral.Whenlegislationdoesnotyetrulethetreatment
ofsomeofthesubstancesrequiredbyadvancedtechnology,soundjudgmentshouldgoverntheuseanddisposalof
productsofachemicalandpetrochemicalnature.
NOTE:Thefollowingarerecommendationsthatmaybeofassistance:
•Becomeacquaintedwithandensurethatyouunderstandtherelativelegislationapplicabletoyourcountry.
•Wherenolegislationexists,obtaininformationfromsuppliersofoils,lters,batteries,fuels,antifreeze,cleaning
agents,etc.,withregardtotheireffectonmanandnatureandhowtosafelystore,use,anddisposeofthese
substances.
•Agriculturalconsultantswill,inmanycases,beabletohelpyouaswell.
Helpfulhints
•Avoidllingtanksusingcansorinappropriatepressurizedfueldeliverysystemsthatmaycauseconsiderable
spillage.
•Ingeneral,avoidskincontactwithallfuels,oils,acids,solvents,etc.Mostofthemcontainsubstancesthatmaybe
harmfultoyourhealth.
•Modernoilscontainadditives.Donotburncontaminatedfuelsandorwasteoilsinordinaryheatingsystems.
•Avoidspillagewhendrainingoffusedenginecoolantmixtures,engine,gearboxandhydraulicoils,brakeuids,etc.
Donotmixdrainedbrakeuidsorfuelswithlubricants.Storethemsafelyuntiltheycanbedisposedofinaproper
waytocomplywithlocallegislationandavailableresources.
•Moderncoolantmixtures,i.e.antifreezeandotheradditives,shouldbereplacedeverytwoyears.Theyshouldnot
beallowedtogetintothesoil,butshouldbecollectedanddisposedofproperly.
•Donotopentheair-conditioningsystemyourself.Itcontainsgasesthatshouldnotbereleasedintotheatmosphere.
YourNEWHOLLANDdealerorairconditioningspecialisthasaspecialextractorforthispurposeandwillhaveto
rechargethesystemproperly.
•Repairanyleaksordefectsintheenginecoolingorhydraulicsystemimmediately.
•Donotincreasethepressureinapressurizedcircuitasthismayleadtoacomponentfailure.
•Protecthosesduringweldingaspenetratingweldsplattermayburnaholeorweakenthem,allowingthelossof
oils,coolant,etc.
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INTRODUCTION
Safetyrules
Personalsafety
Thisisthesafetyalertsymbol.Itisusedtoalertyoutopotentialpersonalinjuryhazards.Obeyall
safetymessagesthatfollowthissymboltoavoidpossibledeathorinjury.
ThroughoutthismanualyouwillndthesignalwordsDANGER,WARNING,andCAUTIONfollowedbyspecialin-
structions.Theseprecautionsareintendedforthepersonalsafetyofyouandthoseworkingwithyou.
Readandunderstandallthesafetymessagesinthismanualbeforeyouoperateorservicethemachine.
DANGERindicatesahazardoussituationwhich,ifnotavoided,willresultindeathorseriousinjury.
WARNINGindicatesahazardoussituationwhich,ifnotavoided,couldresultindeathorseriousinjury.
CAUTION,usedwiththesafetyalertsymbol,indicatesahazardoussituationwhich,ifnotavoided,could
resultinminorormoderateinjury.
FAILURETOFOLLOWDANGER,WARNING,ANDCAUTIONMESSAGESCOULDRESULT
INDEATHORSERIOUSINJURY .
Machinesafety
NOTICE:Noticeindicatesasituationwhich,ifnotavoided,couldresultinmachineorpropertydamage.
ThroughoutthismanualyouwillndthesignalwordNoticefollowedbyspecialinstructionstopreventmachineor
propertydamage.ThewordNoticeisusedtoaddresspracticesnotrelatedtopersonalsafety.
Information
NOTE:Noteindicatesadditionalinformationwhichclariessteps,procedures,orotherinformationinthismanual.
ThroughoutthismanualyouwillndthewordNotefollowedbyadditionalinformationaboutastep,procedure,or
otherinformationinthemanual.ThewordNoteisnotintendedtoaddresspersonalsafetyorpropertydamage.
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INTRODUCTION
Safetyrules-Personalsafety
Carefullystudytheseprecautions,andthoseincludedintheexternalattachmentoperators
manual,andinsistthattheybefollowedbythoseworkingwithandforyou.
1.ThoroughlyreadandunderstandthismanualandtheattachmentOperator’sManualbeforeoperatingthisorany
otherequipment.
2.Besureallpeopleandpetsareclearofthemachinebeforestarting.Soundthehorn,ifequipped,threetimes
beforestartingengine.
3.Onlytheoperatorshouldbeonthemachinewheninoperation.Neverallowanyonetoclimbontothemachine
whileitisinmotion.IfthemachineisequippedwithanInstructorsSeat,thismustonlybeusedfortraining
purposes.PassengersmustnotbeallowedtousetheInstructorsSeat.
4.Keepallshieldsinplace.Neverworkaroundthemachineoranyoftheattachmentswhilewearinglooseclothing
thatmightcatchonmovingparts.
5.Observethefollowingprecautionswheneverlubricatingthemachineormakingadjustments.
•Disengageallclutchingleversorswitches.
•Lowertheattachment,ifequipped,tothegroundorraisetheattachmentcompletelyandengagethecylinder
safetylocks.Completingtheseactionswillpreventtheattachmentfromloweringunexpectedly.
•Engagetheparkingbrake.
•Shutofftheengineandremovethekey.
•Waitforallmachinemovementtostopbeforeleavingtheoperatorsplatform.
6.Alwayskeepthemachineingearwhiletravellingdownhill.
7.Themachineshouldalwaysbeequippedwithsufcientfrontorrearaxleweightforsafeoperation.
8.Undersomeeldconditions,moreweightmayberequiredatthefrontorrearaxleforadequatestability.Thisis
especiallyimportantwhenoperatinginhillyconditionsor/whenusingheavyattachments.
9.Alwayslowertheattachment,shutofftheengine,settheparkingbrake,engagethetransmissiongears,remove
thekeyandwaitforallmachinemovementtostopbeforeleavingtheoperatorsplatform.
10.Iftheattachmentormachineshouldbecomeobstructedorplugged;settheparkingbrake,shutofftheengine
andremovethekey,engagethetransmissiongears,waitforallmachineorattachmentmotiontocometoastop,
beforeleavingtheoperatorsplatformtoremovingtheobstructionorplug.
11.Neverdisconnectormakeanyadjustmentstothehydraulicsystemunlessthemachineand/ortheattachmentis
loweredtothegroundorthesafetylock(s)isintheengagedposition.
12.Useoftheashinglightsishighlyrecommendedwhenoperatingonapublicroad.
13.Whentransportingonaroadorhighway,useaccessorylightsanddevicesforadequatewarningtotheopera-
torsofothervehicles.Inthisregard,checklocalgovernmentregulations.Varioussafetylightsanddevicesare
availablefromyourNEWHOLLANDdealer.
14.Practicesafety365daysayear.
15.Keepallyourequipmentinsafeoperatingcondition.
16.Keepallguardsandsafetydevicesinplace.
17.Alwayssettheparkingbrake,shutofftheengineandremovethekey,engagethetransmissiongears,waitforall
machineorattachmentmotiontocometoastop,beforeleavingtheoperatorsplatformtoservicethemachine
andattachment.
18.Remember:Acarefuloperatoristhebestinsuranceagainstanaccident.
19.Extremecareshouldbetakeninkeepinghandsandclothingawayfrommovingparts.
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INTRODUCTION
Personalsafety
WARNING
Riskofharmduringmaintenanceofthemachine!
Beforeyoustartservicingthemachine,attachaDONOTOPERATEwarningtagtothemachineina
visiblearea.
Failuretocomplycouldresultindeathorseriousinjury.W1242A
AttachaDONOTOPERATE(TAG)tothemachineinanareathatisclearlyvisiblewheneverthemachineisnot
operatingproperlyand/orrequiresservice.
Completethetaginformationforthe"REASON"thetagisattachedbydescribingthemalfunctionorservicerequired.
Validatethereasonforattachingthetagbysigningyournameinthedesignatedareaonthetag.
Thetagshouldonlyberemovedbythepersonwhosignedandattachedthetag,aftervalidatingtherepairsorservices
havebeencompleted.
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INTRODUCTION
Safetyrules
BT09A2131
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INTRODUCTION
Safetyrules
Importantnoticetooperators
Yourmachinemaybeequippedwithspecialguardingorotherdevicesincompliancewithlocallegislation.Someof
theguardingorsafetydevicesrequireactiveusebytheoperator.
Checklocallegislationontheusageofthismachine.
Accidentprevention
Farmaccidentscanbepreventedwithyourhelp.
Noaccidentpreventionprogramcanbesuccessfulwithoutthewholeheartedcooperationofthepersonwhoisdirectly
responsiblefortheoperationoftheequipment.
Toreadaccidentreportsfromalloverthecountryistobeconvincedthatalargenumberofaccidentscanbeprevented
onlybytheoperatoranticipatingtheresultbeforetheaccidentiscausedanddoingsomethingaboutit.
Itissaidthat"Thebestkindofsafetydeviceisacarefuloperatorwhowithcareandmatureconsiderationcansave
morelivesandlimbsthananyaccidentpreventionprogramwhichisnotadheredto".
Furtherinthischapteryouwillndalistofthemostimportantsafetyprecautions.
Taketimetoreadandfollowtheinstructionsandfurthermore,becareful!
Somepicturesinthismanualmayshowthesafetyguardingopenorremovedtobetterillustrateaparticularfeature
oradjustment.
Ensuretocloseorreplaceallguardsbeforeoperatingthemachine.
Generalandoperatingsafety
Mostfarmmachineryaccidentscanbeavoidedbytheobservanceofafewsimplesafetyprecautions.
1.Themachinemustonlybeusedbyaskilledoperatorfamiliarwithallthecontrolsandharvestingtechniqueson
cultivatedlandwithslopesuptomaximum26%(15°)uphillanddownhill.
2.Donotpermitanyoneotherthantheoperatortorideonthemachine.
3.Beforestartingtheengine,ensureeveryoneisclearofthemachine.
4.Warnbystandersbysoundingthehornseveraltimes.
5.Keepchildrenawayfromandoffthemachineatalltimes.
6.No-oneshouldbestandingontheladderswhenthemachineismoving.
7.Whendrivingonpublicroads,observetrafcregulations,adaptyourspeedtoroadandtrafcconditionsand
ensurethatalllightsandothersafetymechanismsonthemachine(iftheyarerequired)arettedandwork
properly.Thegraintankmustbeemptywhendrivingontheroad.Ensurethattheunloadingtubeislockedinits
closedposition.
8.Ensurethatbothbrakepedalsarelockedtogetherwhentravellingonpublicroads.
9.Ensurethehazardwarningsignsprovidedareinstalledatthefrontandtherearofthemachineandusethe
rotatingambertrafcwarningbeacon(s)(ifequipped)whendrivingonpublicroadstoindicatethevehicleisof
abnormalsizeandisslow-moving.
10.Donotbrakeabruptlytoavoidtippingofthemachine.
11.Donotexceed20km/h(12.5mph)whendrivingdownhill.Ifnecessary,changeintoalowergearbeforestarting
thedescent.
12.Nevertravelathighspeedincrowdedareas.
13.Avoidmakingturnsathighspeed.
14.Whendrivingonpublicroads,eitherwiththegrainheaderloadedonatrailerandattachedtotherearofthe
machine,orwiththegrainheaderstillattachedtothemachine(providedlocallegislationallows),alwaysbe
awareandconsciousofitssize.
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INTRODUCTION
15.Beforeoperatingthemachineensurethatallsafetyguardsareinstalled.
16.CheckthewheelnutstorqueasdescribedinMAINTENANCE.
17.Donotenterthegraintankwhilethemachineengineisrunning.Withenginestopped,useawoodenclearing
clubshouldthegraintankunloadingaugerbecomebridged.Takeutmostcarenottobepulledintothegraintank
incaseun-bridgingisrequired.
18.Donotattempttoclean,lubricateorcarryoutanyadjustmentsonthemachinewhileitisinmotionorwhilethe
engineisrunning.
19.Neverleavetheoperator'splatformwithoutrstdisengagingthemachinedrivemechanism,loweringtheheader,
stoppingtheengine,applyingtheparkbrakeandremovingtheignitionkey.
20.Donotworkunderthemachineheaderunlessitissecurelyblockedand/ortheheadersafetylatchisengaged.
21.Donotworkaroundthemachineinlooseclothingthatmightcatchinanyofthemovingparts.
22.Keephandsawayfrommovingpartsofthemachine.
23.Keepthereextinguisherwithineasyreachoftheoperator.Ensuretoreplaceitbyasimilartypeofextinguisher
orhaveitcheckedorrelledaftereveryusageand/ordateofexpiry.
24.Donotsteponthegraintankextensions,covers,orthecabroof.
25.Machinedustcancause"farmer'slung"disease.Itmayalsocontainharmfulsprayingresidues.Keepthecab
doorandwindowclosedduringoperation.Wearadustmaskwhencleaningtheaccumulateddustanddebris
onthemachine.
Hydraulicsystemsafety
•Hydraulicoilleakingunderpressurecanpenetratetheskinandcauseinfectionorotherinjury.T opreventpersonal
injury:
•Relieveallpressurebeforedisconnectinguidlines.
•Beforeapplyingpressure,makesureallconnectionsaretightandcomponentsareingoodcondition.
•Neveruseyourhandtocheckforsuspectedleaksunderpressure.Useapieceofcardboardorwoodforthis
purpose.
•Ifinjuredbyleakinguid,seekmedicalattentionimmediately.
•Thehydraulichosesandttingsonyourmachinemeetengineeringspecicationsfortheparticularfunction.When
replacingdamaged,blownorwornhosesorttings,useonlymanufactureauthorizedserviceparts.
•Careinhydraulichoseinstallationisamust:
•Makesurepressureisrelievedbeforestartinginstallationprocedure.
•DONOTkinkortwistahose,failuremayoccur.
•Properlyroutethehose.
•Haveacertiedhydraulictechnicianinstallthehose.
•Removeairfromthehydraulicsystemafterinstallinganyhydrauliccomponent.
•Periodicallycheckhydraulicsystemforleaksordamage.checkfor:
•Leaksathosettingorinhose.
•Damagedhosesand/orttings.
•Kinked,crushed,attened,hardblistered,heatcracked,charred,twisted,softorloosecoveredhoses.
•Corrodedordamagedttings.
•Leakingports.
•Excessivedirtanddebrisaroundhosesand/orttings.
•Damagedormissinghoseretainingclamps,guards,shields,etc.
•DONOTstandonoruseahoseasastep.DONOTpullorapplyexternalforcestothehose.Thehosemayfail
andcauseinjury.
•Keepallpersonsawayfromtheworkingarea.Mechanismscontrolledbyuidpowercanbecomehazardousifa
hosefails.Liftedmechanismscanfalltotheground,machinesteeringmayfail,etc.
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INTRODUCTION
•Stayclearofapressurizedhoseassemblythathasblownapart.Hosettingscanbethrownoffathighspeedand
aloosehosecanwhiparoundwithgreatforce.
•Hydraulicuidcanreachhightemperatures.Allowuidtocoolbeforeservicingthesystem.
•Escapinguidunderpressuremayformamistornespraywhichcanashorexplodeuponcontactwithanignition
source.
•Vibrationcanreducehoseservicelife.Makesureallretainingclampsand/ordevicesaresecured.
•Environmentalconditionscancausehoseandttingstodeteriorate.Inspecthydraulichosesperiodically.Replace
wornordamagedhosesandttings.
Safetyrequirementsforuidpowersystemsandcomponents-Hydraulics(Europeanstan-
dardPREN982)
Flexiblehoseassembliesmustnotbeconstructedfromhoseswhichhavebeenpreviouslyusedaspartofahose
assembly.
Donotweldhydraulicpiping.
Whenexiblehosesorpipingaredamaged,replacethemimmediately.
Itisforbiddentomodifyahydraulicaccumulatorbymachining,weldingoranyothermeans.
Beforeremovinghydraulicaccumulatorsforservicing,theliquidpressureintheaccumulatormustbereducedtozero.
Pressurecheckonhydraulicaccumulatorsshallbecarriedoutbymethodrecommendedbytheaccumulatormanu-
facturer.
Caremustbetakennottoexceedthemaximumallowablepressureoftheaccumulator.Afteranycheckofadjustment
theremustbenoleakageofgas.
Dangerofdeathbyelectrocution!
Payspecialattentiontotheoverheadpowerlines.Makesurethemachinehassufcientclearancetopassinall
directions(alsowithraisedoropenedmachinecomponents).Alsothinkoftheradioaerial(s)oranyotherfactory-
ttedaccessoryorpartswhichmayhavebeenaddedafterwards.
Shouldacontactbetweenthemachineandanelectricpowerlineoccur,thenthefollowingprecautionsmustbetaken:
Stopthemachinemovementimmediately,stoptheengineandapplythehand-brakeorparkingbrake.
Checkifyoucansafelyleavethecaboryouractualpositionwithoutdirectcontactwithelectricwires.Ifnot,stay
inyourpositionandcallforhelp.Ifyoucanleaveyourpositionwithouttouchingthelines,jumpoffthelaststepor
supportpositiontoensurethatthereisnocontactbetweenanypartofyourbodyandthegroundatanytime.Donot
touchthemachineafterwardsuntilpowertothelineshasbeenshutoff.Whenpeopleapproachthemachine,warn
themnottotouchthemachinebuttoasktheelectricpowersupplycompanytoshutoffthepowertothelines.
Enginesafety
1.Keeptheengineareacleanofdust,chaffandstrawtopreventthepossibilityofres.
2.Neveridletheengineinanenclosedareaasharmfulexhaustgasesmaybuildup.
3.Wearasuitablehearingprotectivedevice,suchasearmuffsorearplugs,ifyouareexposedtonoisewhichyou
feelisuncomfortable.
4.Thecoolingsystemoperatesunderpressurewhichiscontrolledbytheradiatorcap.Itisdangeroustoremove
thecapwhiletheengineishot.
5.Switchofftheengineandwaituntilithascooled.Eventhenuseextremecarewhenremovingthecap.Cover
thecapwitharagandturnitslowlytotherststoptoallowthepressuretoescapebeforeremovingthecap
completely.Standclearoftheradiatoropeningashotcoolantmaysplashout.
6.Neveraddcoldwatertoahotradiator.Failuretofollowtheseinstructionsmayresultinseriouspersonalinjury
fromhotcoolantorsteamblowoutand/ordamagetothecoolingsystemorengine.
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