New Holland CSX7000 User manual

SERVICEMANUAL
CSX7000
84210989A24/04/2009

Contents
INTRODUCTION
DISTRIBUTIONSYSTEMS.............................................................A
PRIMARYHYDRAULICPOWERSYSTEM...............................................A.10.A
PNEUMATICSYSTEM....................................................................A.20.A
ELECTRICALPOWERSYSTEM.........................................................A.30.A
LIGHTINGSYSTEM.......................................................................A.40.A
ELECTRONICSYSTEM..................................................................A.50.A
FAULTCODES............................................................................A.50.A
POWERPRODUCTION.................................................................B
ENGINE...................................................................................B.10.A
EXHAUSTSYSTEM.......................................................................B.40.A
ENGINECOOLANTSYSTEM............................................................B.50.A
STARTINGSYSTEM......................................................................B.80.A
AIRINTAKESYSTEM.....................................................................B.30.A
POWERTRAIN.............................................................................C
TRANSMISSIONMechanical.............................................................C.20.B
TRANSMISSIONHydrostatic..............................................................C.20.F
PROCESSDRIVEPrimaryprocessdrive.................................................C.50.B
TRAVELLING................................................................................D
FRONTAXLE.............................................................................D.10.A
REARAXLE...............................................................................D.12.A
2WD-4WDSYSTEMHydrostatic..........................................................D.14.E
STEERINGHydraulic.....................................................................D.20.C
STEERINGMechanical...................................................................D.20.B
SERVICEBRAKEHydraulic..............................................................D.30.C
PARKINGBRAKEMechanical............................................................D.32.B
BODYANDSTRUCTURE..............................................................E
USERCONTROLSANDSEAT...........................................................E.32.A
USERPLATFORM........................................................................E.34.A
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ENVIRONMENTCONTROLHeatingsystem.............................................E.40.B
ENVIRONMENTCONTROLAir-conditioningsystem.....................................E.40.C
ENVIRONMENTCONTROLHeating,ventilationandair-conditioning....................E.40.D
SAFETYSECURITYACCESSORIESSafety.............................................E.50.B
FRAMEPOSITIONING..................................................................F
FRAMELEVELLING......................................................................F.30.A
TOOLPOSITIONING....................................................................G
LIFTING..................................................................................G.10.A
LEVELLING..............................................................................G.30.A
CROPPROCESSING....................................................................K
FEEDINGReelfeeding....................................................................K.25.B
FEEDINGHeaderfeeding.................................................................K.25.D
FEEDINGFeederhousing................................................................K.25.E
THRESHINGConventionalthreshing.....................................................K.40.B
SEPARATINGBeating.....................................................................K.42.B
SEPARATINGRotaryseparator...........................................................K.42.C
SEPARATINGStrawowbeater..........................................................K.42.F
SEPARATINGStrawwalker...............................................................K.42.E
CLEANINGPrimarycleaning..............................................................K.62.B
CLEANINGT ailingsreturnsystem........................................................K.62.C
STORINGANDHANDLINGGrainstoring................................................K.60.B
UNLOADINGGrainunloading.............................................................K.72.B
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INTRODUCTION
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Contents
INTRODUCTION
Foreword........................................................................................3
NotetotheOwner..............................................................................7
Safetyrules.....................................................................................8
Drivelineoverview............................................................................11
Basicinstructions.............................................................................14
Torque........................................................................................17
Conversionfactors............................................................................20
Productidentication..........................................................................21
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INTRODUCTION
Foreword
TechnicalInformation
Thismanualhasbeenproducedbyanewtechnicalinformationsystem.Thisnewsystemisdesignedtodeliver
technicalinformationelectronicallythroughCD-ROMandinpapermanuals.AcodingsystemcalledICEhasbeen
developedtolinkthetechnicalinformationtootherProductSupportfunctionse.g.Warranty.
Technicalinformationiswrittentosupportthemaintenanceandserviceofthefunctionsorsystemsonacustomers
machine.Whenacustomerhasaconcernonhismachineitisusuallybecauseafunctionorsystemonhismachine
isnotworkingatall,isnotworkingefciently,orisnotrespondingcorrectlytohiscommands.Whenyourefertothe
technicalinformationinthismanualtoresolvethatcustomersconcern,youwillndalltheinformationclassiedusing
thenewICEcoding,accordingtothefunctionsorsystemsonthatmachine.Onceyouhavelocatedthetechnical
informationforthatfunctionorsystemthenyouwillndallthemechanical,electricalorhydraulicdevices,compo-
nents,assembliesandsubassembliesforthatfunctionorsystem.Youwillalsondallthetypesofinformationthat
havebeenwrittenforthatfunctionorsystem,thetechnicaldata(specications),thefunctionaldata(howitworks),
thediagnosticdata(faultcodesandtroubleshooting)andtheservicedata(remove,installadjust,etc.).
ByintegratingthisnewICEcodingintotechnicalinformation,youwillbeabletosearchandretrievejusttheright
pieceoftechnicalinformationyouneedtoresolvethatcustomersconcernonhismachine.Thisismadepossibleby
attaching3categoriestoeachpieceoftechnicalinformationduringtheauthoringprocess.
TherstcategoryistheLocation,thesecondcategoryistheInformationTypeandthethirdcategoryistheProduct:
•LOCATION-isthecomponentorfunctiononthemachine,thatthepieceoftechnicalinformationisgoingto
describee.g.Fueltank.
•INFORMATIONTYPE-isthepieceoftechnicalinformationthathasbeenwrittenforaparticularcomponentor
functiononthemachinee.g.CapacitywouldbeatypeofTechnicalDatathatwoulddescribetheamountoffuel
heldbytheFueltank.
•PRODUCT-isthemodelthatthepieceoftechnicalinformationiswrittenfor.
Everypieceoftechnicalinformationwillhavethose3categoriesattachedtoit.Youwillbeabletouseanycombination
ofthosecategoriestondtherightpieceoftechnicalinformationyouneedtoresolvethatcustomersconcernonhis
machine.
Thatinformationcouldbe:
•thedescriptionofhowtoremovethecylinderhead
•atableofspecicationsforahydraulicpump
•afaultcode
•atroubleshootingtable
•aspecialtool
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INTRODUCTION
HowtoUsethisManual
ThismanualisdividedintoSections.EachSectionisthendividedintoChapters.Contentspagesareincludedatthe
beginningofthemanual,theninsideeverySectionandinsideeveryChapter.AnalphabeticalIndexisincludedatthe
endofaChapter.PagenumberreferencesareincludedforeverypieceoftechnicalinformationlistedintheChapter
ContentsorChapterIndex.
EachChapterisdividedintofourInformationtypes:
•TechnicalData(specications)forallthemechanical,electricalorhydraulicdevices,componentsand,assemblies.
•FunctionalData(howitworks)forallthemechanical,electricalorhydraulicdevices,componentsandassemblies.
•DiagnosticData(faultcodes,electricalandhydraulictroubleshooting)forallthemechanical,electricalorhydraulic
devices,componentsandassemblies.
•Servicedata(removedisassembly,assemble,install)forallthemechanical,electricalorhydraulicdevices,com-
ponentsandassemblies.
Sections
Sectionsaregroupedaccordingtothemainfunctionsorasystemsonthemachine.EachSectionisidentiedby
aletterA,B,Cetc.TheamountofSectionsincludedinthemanualwilldependonthetypeandfunctionofthe
machinethatthemanualiswrittenfor.EachSectionhasaContentspagelistedinalphabetic/numericorder.This
tableillustrateswhichSectionscouldbeincludedinamanualforaparticularproduct.
SECTION
A-DistributionSystems
B-PowerProduction
C-PowerTrain
D-Travelling
E-BodyandStructure
F-FramePositioning
G-ToolPositioning
H-WorkingArm
J-T oolsandCouplers
K-CropProcessing
L-FieldProcessing
PRODUCT
TractorsXXXXXXXX
Vehicleswithworkingarms:backhoes,
excavators,skidsteers,.....
XXXXXXXXX
Combines,forageharvesters,balers,....XXXXXXXXXX
Seeding,planting,oating,spraying
equipment,....
XXXXXXXXX
Mountedequipmentandtools,.....XXXX
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INTRODUCTION
ThismanualcontainstheseSections.ThecontentsofeachSectionareexplainedoverthefollowingpages.
Contents
INTRODUCTION
DISTRIBUTIONSYSTEMSA
POWERPRODUCTIONB
POWERTRAINC
TRAVELLINGD
BODYANDSTRUCTUREE
TOOLPOSITIONINGG
CROPPROCESSINGK
SectionContents
SECTIONA,DISTRIBUTIONSYSTEMS
ThisSectioncoversthemainsystemsthatinteractwithmostofthefunctionsoftheproduct.Itincludesthecentral
partsofthehydraulic,electrical,electronic,pneumatic,lightingandgreaselubricationsystems.Thecomponentsthat
arededicatedtoaspecicfunctionarelistedintheChapterwhereallthetechnicalinformationforthatfunctionis
included.
SECTIONB,POWERPRODUCTION
ThisSectioncoversallthefunctionsrelatedtotheproductionofpowertomovethemachineandtodrivevarious
devices.
SECTIONC,POWERTRAIN
ThisSectioncoversallthefunctionsrelatedtothetransmissionofpowerfromtheenginetotheaxlesandtointernal
orexternaldevicesandadditionalProcessDrivefunctions.
SECTIOND,TRAVELLING
ThisSectioncoversallthefunctionsrelatedtomovingthemachine,includingtracks,wheels,steeringandbraking.It
coversalltheaxlesbothdrivenaxlesandnon-drivenaxles,includinganyaxlesuspension.
SECTIONE,BODYANDSTRUCTURE
ThisSectioncoversallthemainfunctionsandsystemsrelatedtothestructureandbodyofthemachine.Including
theframe,theshields,theoperator’scabandtheplatform.
SECTIONG,TOOLPOSITIONING
ThisSectioncoversallthefunctionsrelatedtothenaland/orautomaticpositioningofthetooloncethetoolisposi-
tionedusingtheWorkingArmorthemachineframe.
SECTIONK,CROPPROCESSING
ThisSectioncoversallthefunctionsrelatedtocropprocessing.
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INTRODUCTION
Chapters
EachChapterisidentiedbyaletterandnumbercombinatione.g.PrimaryhydraulicpowersystemA.10.ATherst
letterisidenticaltothesectionletteri.e.ChapterA.10isinsideSectionA,Distributionsystems.
CONTENTS
TheChapterContentslistsallthetechnicaldata(specications),functionaldata(howitworks),servicedata(remove,
installadjust,etc..)anddiagnosticdata(faultcodesandtroubleshooting)thathavebeenwritteninthatChapterfor
thatfunctionorsystemonthemachine.
Contents
DISTRIBUTIONSYSTEMS
PRIMARYHYDRAULICPOWERSYSTEM_10.A.
TECHNICALDATA
PRIMARYHYDRAULICPOWERSYSTEM-Generalspecication(A.10.A)
FUNCTIONALDATA
PRIMARYHYDRAULICPOWERSYSTEM-Dynamicdescription(A.10.A)
SERVICE
PRIMARYHYDRAULICPOWERSYSTEM-Hydraulicpump-Remove(A.10.A)
DIAGNOSTIC
PRIMARYHYDRAULICPOWERSYSTEM-Troubleshooting(A.10.A)
INDEX
TheChapterIndexlistsinalphabeticalorderallthetypesofinformation(calledInformationUnits)thathavebeen
writteninthatChapterforthatfunctionorsystemonthemachine.
Index
DISTRIBUTIONSYSTEMS-A
PRIMARYHYDRAULICPOWERSYSTEM
PRIMARYHYDRAULICPOWERSYSTEM-Dynamicdescription(A.10.A)
PRIMARYHYDRAULICPOWERSYSTEM-Generalspecication(A.10.A)
PRIMARYHYDRAULICPOWERSYSTEM-Hydraulicpump-Remove(A.10.A)
PRIMARYHYDRAULICPOWERSYSTEM-Troubleshooting(A.10.A)
PageHeaderandFooter
Thepageheaderwillcontainthefollowingreferences:
•SectionandChapterdescription
Thepagefooterwillcontainthefollowingreferences:
•PublicationnumberforthatManual,SectionorChapter.
•Versionreferenceforthatpublication.
•Publicationdate
•Section,chapterandpagereferencee.g.A.10.A/9
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INTRODUCTION
NotetotheOwner
Enginerepairinformation:
TheenginerepairinformationisnotcontainedwithinthisManual.
Forenginerepairinformation,pleaserefertotherespectiveRepairManualfortheenginetypeusedinyourvehicle.
FaultCodeResolution(FCR)information:
TheFCRinformationisnotcontainedwithinthepaperversionoftheManual.
ForFCRinformation,pleaserefertotheElectronicServiceTool(EST)ortheelectronicversionofthisManual.
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INTRODUCTION
Safetyrules
WARNINGANDDANGERSYMBOL
Thiswarningsymbolpointsoutimportantpersonalsafetymessages.
Carefullyreadthefollowingsafetyregulationsandobserveadvised
precautionsinordertoavoidpotentialhazardsandsafeguardyourhealth
andsafety.Inthismanualthesymbolisaccompaniedbythefollowing
keywords:
WARNING-Warningsconcerningunsuitablerepairoperationsthatmay
jeopardisethesafetyofRepairpersonnel.
DANGER-Specicwarningsconcerningpotentialhazardsforoperator
safetyorforotherpersonsdirectlyorindirectlyinvolved.
ACCIDENTPREVENTION
Mostaccidentsorinjuriesthatoccurinworkshopsaretheresultofnon-observanceofsimpleandfundamentalsafety
regulations.Forthisreason,INMOSTCASESTHESEACCIDENTSCANBEAVOIDEDbyforeseeingpossible
causesandconsequentlyactingwiththenecessarycautionandcare.
Accidentsmayoccurwithalltypesofmachine,regardlessofhowwellthemachineinquestionwasdesignedand
built.
Acarefulandjudiciousservicetechnicianisthebestguaranteeagainstaccidents.
Preciseobservanceofthemostbasicsafetyruleisnormallysufcienttoavoidmanyseriousaccident
DANGER
Shutdownthemachine,removekey,besureallmovingpartshavestoppedandallpressureinthesystems
isrelievedbeforecleaning,adjustingorlubricatingtheequipment.Failuretocomplywillresultindeathor
seriousinjury.
M871
SAFETYRULES
Generalguidelines
•Carefullyfollowspeciedrepairandmaintenanceprocedures.
•Donotwearrings,wristwatches,jewellery,unbuttonedorloosearticlesofclothingsuchas:ties,tornclothing,
scarves,openjacketsorshirtswithopenzipsthatmayremainentangledinmovingparts.Itisadvisedtowear
approvedsafetyclothing,e.g.:non-slipfootwear,gloves,safetygoggles,helmets,etc.
•Donotcarryoutrepairoperationswithsomeonesittinginthedriver’sseat,unlessthepersonisatrainedtechnician
whoisassistingwiththeoperationinquestion.
•Donotoperatethemachineoruseanyoftheimplementsfromdifferentpositions,otherthanthedriver’sseat.
•Donotcarryoutoperationsonthemachinewiththeenginerunning,unlessspecicallyindicated.
•Stoptheengineandcheckthatthehydrauliccircuitsarepressure-freebeforeremovingcaps,covers,valves,etc.
•Allrepairandmaintenanceoperationsmustbecarriedoutusingextremecareandattention.
•Servicestepsandplatformsusedintheworkshoporelsewhereshouldbebuiltaccordingtostandardaccident
preventionregulations.
•Disconnectthep.t.o.fromtheandlabelallcontrolstoindicatethatthemachineisbeingserviced.Anypartsthat
aretoberaisesmustbelockedinposition.
•Brakesareinoperativewhenmanuallyreleasedforrepairormaintenancepurposes.Useblocksorsimilardevices
tocontrolthemachineintheseconditions.
•Onlyusespeciedtowingpointsfortowingthemachine.Connectpartscarefully.Makesurethatallpinsand/or
locksaresecuredinpositionbeforeapplyingtraction.Neverremainnearthetowingbars,cablesorchainsthat
areoperatingunderload.
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INTRODUCTION
•Whenloadingorunloadingthemachinefromthetrailer(orothermeansoftransport),selectaatareacapableof
sustainingthetrailerortruckwheels.Firmlysecurethemachinetothetruckortrailerandlockthewheelsinthe
positionusedbythecarrier.
•Electricheaters,battery-chargersandsimilarequipmentmustonlybepoweredbyauxiliarypowersupplieswith
efcientgroundinsulationtoavoidelectricalshockhazards.
•Alwaysusesuitablehoistingorliftingdeviceswhenraisingormovingheavyparts.
•Takeextracareifbystandersarepresent.
•Neverusegasoline,dieseloilorotherinammableliquidsascleaningagents.Usenon-inammable,nontoxic
commerciallyavailablesolvents.
•Wearsafetygoggleswithsideguardswhencleaningpartswithcompressedair.
•Reducetheairpressureaccordingtothelocalregulationsinforce.
•Donotruntheengineinconnedspaceswithoutsuitableventilation.
•Neverusenakedamesforlightingwhenworkingonthemachineorcheckingforleaks.
•Allmovementsmustbecarriedoutcarefullywhenworkingunder,onornearthemachine.Wearprotectiveequip-
ment:helmets,gogglesandspecialfootwear.
•Whencarryingoutcheckswiththeenginerunning,requesttheassistanceofanoperatorinthedriver’sseat.The
operatormustmaintainvisualcontactwiththeservicetechnicianatalltimes.
•Ifoperatingoutsidetheworkshop,positionthemachineonaatsurfaceandlockinposition.Ifworkingonaslope,
lockthemachineinposition.Movetoaatareaassoonasissafelypossible.
•Damagedorbentchainsorcablesareunreliable.Donotusethemforliftingortowing.Alwaysusesuitable
protectivegloveswhenhandlingchainsorcables.
•Chainsshouldalwaysbesafelysecured.Makesurethatthehitch-uppointiscapableofsustainingtheloadin
question.Keeptheareanearthehitch-uppoint,chainsorcablesfreeofallbystanders.
•MaintenanceandrepairoperationsmustbecarriedoutinaCLEANandDRYarea.Eliminateanywateroroil
spillageimmediately.
•Donotcreatepilesofoilorgrease-soakedragsastheyrepresentaseriousrehazard.Alwaysstoreragsina
closedmetalcontainer.Beforeengagingthemachine,makesurethattherearenopersonswithinthemachineor
implementrangeofaction.
•Emptyyourpocketsofallobjectsthatmayfallaccidentallyunobservedintothemachineinnercompartments.
•Inthepresenceofprotrudingmetalparts,useprotectivegogglesorgoggleswithsideguards,helmets,special
footwearandgloves.
•Whenwelding,useprotectivesafetydevices:tintedsafetygoggles,helmets,specialoveralls,glovesandfootwear.
Allpersonspresentintheareawhereweldingistakingplacemustweartintedgoggles.NEVERLOOKDIRECTLY
ATTHEWELDINGARCWITHOUTSUITABLEEYEPROTECTION.
•Metalcablestendtofraywithrepeateduse.Alwaysusesuitableprotectivedevices(gloves,goggles,etc.)when
handlingcables.
•Handleallpartscarefully.Donotputyourhandsorngersbetweenmovingparts.Wearsuitablesafetyclothing-
safetygoggles,glovesandshoes.
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INTRODUCTION
Start-up
•Neverruntheengineinconnedspacesthatarenotequippedwithadequateventilationforexhaustgasextraction.
•Neverplacethehead,body,limbs,feet,handsorngersnearrotatingandmovingparts.
Hydraulicsystems
•Aliquidleakingfromatinyholemaybealmostinvisiblebut,atthesametime,bepowerfulenoughtopenetrate
theskin.Therefore,NEVERUSEHANDSTOCHECKFORLEAKSbutuseapieceofcardboardorwoodforthis
purpose.Ifanyliquidpenetratesskintissue,callformedicalaidimmediately.Failuretotreatthisconditionwith
correctmedicalproceduremayresultinseriousinfectionordermatosis.
•Inordertocheckthepressureinthesystemusesuitableinstruments.
WheelsandTyres
•Makesurethatthetyresarecorrectlyinatedatthepressurespeciedbythemanufacturer.Periodicallycheck
therimsandtyresfordamage.
•Standawayfrom(atthesideof)thetyrewhencheckinginationpressure.
•Donotusepartsofrecoveredwheelsasincorrectweldingbrazingorheatingmayweakenandeventuallycause
damagetothewheel.
•Nevercutorweldarimmountedwithaninatedtyre.
•Toremovethewheels,lockallwheels.Afterhavingraisedthemachine,positionsupportsunderneath,according
toregulationsinforce.
•Deatethetyrebeforeremovinganyobjectsthatmaybejammedinthetyretread.
•Neverinatetyresusinginammablegases,asthismayresultinexplosionsandinjurytobystanders.
RemovalandRe-tting
•Liftandhandleallheavypartsusingsuitablehoistingequipment.Makesurethatpartsaresustainedbyappropri-
atehooksandslings.Usethehoistingeyeboltsforliftingoperations.Extracareshouldbetakenifpersonsare
presentneartheloadtobelifted.
•Handleallpartscarefully.Donotputyourhandsorngersbetweenparts.Wearsuitablesafetyclothing-safety
goggles,glovesandshoes.
•Avoidtwistingchainsormetalcables.Alwayswearsafetygloveswhenhandlingcablesorchains.
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INTRODUCTION
Drivelineoverview
MAINOUTPUTSHAFT
1.Engine16.Cleangraincrossauger
2.Rotarydustscreen17.Returnscrossauger
3.Chaffspreaderdriveshaft(ifinstalled)18.Fanvariator
4.Chopperintermediatedriveshaft(ifinstalled)19.Fan
5.Chopperclutch(ifinstalled)20.Intermediateshaft
6.Chopper(ifinstalled)21.Rotaryseparator(ifinstalled)
7.Chaffspreader(ifinstalled)22.Grainelevator
8.Drumvariator23.Returnstopauger
9.Drum24.Strawelevatortopshaft
10.Beater25.Headerdriveshaft
11.Hydraulicpumpshaft26.Strawelevatorchain
12.Strawwalkers27.Graintankllingauger
13.Eccentricshaft28.Returnselevator
14.Shakershoe29.StrawFlow™beater(ifinstalled)
15.Strawelevatorbottomshaft
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INTRODUCTION
ZEIL06CS0138H0B1
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INTRODUCTION
UNLOADINGOUTPUTSHAFT
1.Engine
2.Enginecoolingsystem
3.Unloadingintermediatedriveshaft
4.Graintankbottomauger
5.Unloadingauger
ZDA7490A2
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INTRODUCTION
Basicinstructions
SHIMMING
Foreachadjustmentoperation,selectadjustingshimsandmeasureindividuallyusingamicrometer,thenaddup
therecordedvalues.Donotrelyonmeasuringtheentireshimmingset,whichmaybeincorrect,ortheratedvalue
indicatedoneachshim.
ROTATINGSHAFTSEALS
Forcorrectrotatingshaftsealinstallation,proceedasfollows:
•beforeassembly,allowthesealtosoakintheoilitwillbesealingforatleastthirtyminutes
•thoroughlycleantheshaftandcheckthattheworkingsurfaceontheshaftisnotdamaged
•positionthesealinglipfacingtheuid;withhydrodynamiclips,takeintoconsiderationtheshaftrotationdirection
andpositionthegroovessothattheywilldeviatetheuidtowardstheinnersideoftheseal
•coatthesealinglipwithathinlayeroflubricant(useoilratherthangrease)andllthegapbetweenthesealinglip
andthedustlipondoublelipsealswithgrease
•insertthesealinitsseatandpressdownusingaatpunch,donottapthesealwithahammerormallet
•whilstinsertingtheseal,checkthatitisperpendiculartotheseat;oncesettled,makesurethatitmakescontact
withthethrustelement,ifrequired
•topreventdamagingtheseallipontheshaft,positionaprotectiveguardduringinstallationoperations
O-RINGSEALS
LubricatetheO-RINGsealsbeforeinsertingthemintheseats,thiswillpreventthemfromoverturningandtwisting,
whichwouldjeopardizesealingefciency.
SEALINGCOMPOUNDS
ApplyoneofthefollowingsealingcompoundsonthematingsurfacesmarkedwithanX:RTVSILMATE,
RHODORSILCAF1orLOCTITE™PLASTICGASKET.Beforeapplyingthesealingcompound,preparethe
surfacesasfollows:
•removeanyincrustationsusingametalbrush;
•thoroughlyde-greasethesurfacesusingoneofthefollowingcleaningagents:trichlorethylene,petrolorawater
andsodasolution.
COTTERPINS
Whenttingsplitcotterpins,ensurethatthepinnotchispositionedinthedirectionoftheforcerequiredtostressthe
pin.Spiralcotterpinsdonotrequirespecialpositioning.
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INTRODUCTION
PROTECTINGTHEELECTRONIC/ELECTRICALSYSTEMSDURINGCHARGINGORWELD-
ING
Toavoiddamagetotheelectronic/electricalsystems,alwaysobservethefollowing:
1.Nevermakeorbreakanyofthechargingcircuitconnections,includingthebatteryconnections,whentheengine
isrunning.
2.Nevershortanyofthechargingcomponentstoground.
3.Alwaysdisconnectthegroundcablefromthebatterybeforearcweldingontheunitoronanyheaderattachedto
theunit.
•Positiontheweldergroundclampasclosetotheweldingareaaspossible.
•Ifweldingincloseproximitytoacomputermodule,thenthemoduleshouldberemovedfromtheunit.
•Neverallowweldingcablestolayon,nearoracrossanyelectricalwiringorelectroniccomponentwhilewelding
isinprogress.
4.Alwaysdisconnectthenegativecablefromthebatterywhenchargingthebatteryintheunitwithabatterycharger.
IMPORTANT:Ifweldingmustbeperformedontheunit,eithertheunitortheheader(ifitisattached),thebattery
groundcablemustbedisconnectedfromtheunitbattery.Theelectronicmonitoringsystemandchargingsystemwill
bedamagedifthisisnotdone.
Removethebatterygroundcable.Reconnectthecablewhenweldingiscompleted.
WARNING
Batteryacidcausessevereburns.Batteriescontainsulfuricacid.Avoidcontactwithskin,eyesorclothing.
Antidote-EXTERNAL:ushwithwater.INTERNAL:drinklargequantitiesofwaterormilk.Followwithmilk
ofmagnesia,beateneggorvegetablesoil.Callphysicianimmediately.EYES:ushwithwaterfor15minutes
andgetpromptmedicalattention.
84-110
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INTRODUCTION
SPAREPARTS
OnlyuseoriginalNEWHOLLANDsparepartsbearingthelogoshownbelow.
geninfo_031
Onlygenuinesparepartsguaranteethesamequality,durationandsafetyasoriginalparts,astheyarethesame
partsthatareassembledduringstandardproduction.OnlyNEWHOLLANDgenuinesparepartscanofferthis
guarantee.Whenorderingspareparts,alwaysprovidethefollowinginformation:
•Machinemodel(commercialname)andserialnumber
•partnumberoftheorderedpart,whichcanbefoundinthe"Microches"orthe"SparePartsCatalogue",usedfor
orderprocessing
TOOLS
ThetoolsthatNEWHOLLANDsuggestsandillustrateinthismanualhavebeen:
•specicallyresearchedanddesignedforusewithNEWHOLLANDmachines
•essentialforreliablerepairoperations
•accuratelybuiltandrigorouslytestedsoastoofferefcientandlong-lastingoperation
Byusingthesetools,RepairPersonnelwillbenetfrom:
•operatinginoptimaltechnicalconditions
•obtainingthebestresults
•savingtimeandeffort
•workinginsafeconditions
NOTE:Wearlimitvaluesindicatedforcertainpartsshouldbeconsideredtoberecommended,butnotbinding.The
terms"front","rear","right-hand"and"left-hand"(whenreferredtodifferentparts)aredeterminedfromtherear,
facinginthedirectionoftravelofthemachineduringoperation.
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