Table of Contents
Introduction············································· 5
Specifications ·········································· 6
Identification ··········································· 9
Safety·····················································11
General Safety Guidelines·························11
Safety Guidelines Specific to Jointer··········12
Electricals ···············································14
Minimum Circuit Size Required for Model
4235 Jointer ·············································14
Grounding················································14
Electrical Wiring ·······································14
Setup······················································16
Shop Preparation······································16
Space Requirement ·········································16
Load Limits ······················································16
Electricals ························································16
Lighting····························································16
Safety Labels ···················································16
Dust Collection ················································16
Receiving··················································17
Cleaning···················································19
Assembly ·················································20
Dust Collection·········································22
Controls and Components ·······················23
Powerswitch ············································23
Infeed Table Adjustment ··························23
Infeed Table Depth Stop Knob ··················23
Outfeed Table Height Adjustment·············24
Fence ·······················································25
Test Run···················································26
Operation···············································27
Preparation··············································27
Inspect Wood Grain··································28
Squaring Stock··········································28
Surface Planing·········································29
Edge Jointing············································31
Beveling···················································31
Rabbet Cutting ·········································32
Common Cutting Problems ·······················33
Snipe································································33
Chipping ··························································33
Fuzzy Grain······················································33
Accessories ············································ 34
Maintenance ········································· 35
Maintenance Schedule ·····························35
Inspect / Adjust Jointer Tables ··················36
Inspect Outfeed Table Height ·························36
Adjust Outfeed Table Height···························36
Inspect Outfeed Table Parallelism ··················37
Inspect Infeed Table········································37
Adjust Table Parallelism/Coplanarity ··············38
Infeed Table Adjustments ·······························40
Infeed Table Depth Stop Adjustments ············41
Rotate / Replace Cutter Inserts ·················42
Adjust Fence Positive Stops ······················43
Adjust Belt Tension···································45
Align Belt Pulleys······································46
Troubleshooting····································· 47
Mechanical / Electrical Issues····················47
Operation / Quality-Related Issues ···········48
Wiring Diagram ····································· 50
Parts List················································ 51
Maintenance Record······························ 60
Notes····················································· 61
Warranty and Service····························· 62
Appendix ··············································· 63
US Standard –Metric Conversion Chart·····63