Omron Z510 User manual

B-53Z510
Z510
Welding Bead Sensor
Z510
• Inspect for welding flaws by measur-
ing the bead shape.
• Accumulate and output the profile da-
ta. Greatly simplify the management
of welding bead quality.
• The high-speed 10-ms measurement
period allows 100% in-line inspection.
• Automatic light intensity (brightness)
adjustment provides stable measure-
ment of fluctuating metal surfaces.
• The compact sensor head contains
both the transmitter and receiver, so
mounting space is not an issue.
In-line Inspection of Welding Beads
Features
Wide laser beam for
fast, highly accurate
inspections
Improve quality by performing 100% inspection of weld strength uniformity.
Detect Various Bead Flaws
Bead shape
Cracks or pinholes
Gaps in the weld
Display the Inspection Results or 3D Shape Data
Flatness OK ( 0/ 201) Last
Flatness OK ( 0/ 201) Last
Step
Step
: −0000. 51846 mm PASS
Depth:Bead :
Depth:Bead :
−0000. 33351 mm PASS
Gap
Gap
: +0000. 24302 mm PASS
Flatness
Flatness
: −0000. 23053 mm PASS
PEAK-BTM
PEAK-BTM
: +0000. 50820 mm PASS
Length
Length
: +0000. 25458 mm PASS
ESC: Back SFT + ENT/ESC : Save/Load
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B-54 Displacement sensors / Width-measuring Sensors
Basic System Configuration
Specifications
Controllers:
Z510-WC10E and Z510-WC15E
General Specifications
Characteristics
Note: This resolution is for measurements with an OMRON K3AS Linear Sen-
sor Controller connected and values averaged over 64 measurements.
Power supply
Z510-SW2T (0.5-m cable)
Z510-SW6 (0.5-m cable)
Z510-SW17 (0.5-m cable)
Sensor Extension Cables
Z519-SCIR (1.5 m, 3 m, 6 m, 8 m, 13 m, or 18 m)
Specify the required cable length when ordering.
Z510-WC10E
Z510-WC15E
Z300-KP
(2-m cable)
F150-VM
Monitor Cable (2 m)
BNC Jack
(Included with the F150-VM)
POWER
SYNC
ESC TRIG
SHIFT
ENT
CONSOLE
Monitors
Up to 2 Sensors can be connected.
Controllers
Sensors
Console
Use the Monitor to check
the image and display
menus when making
F150-M05L
Color Liquid Crystal Monitor
(pin input)
Item Specification
Supply voltage 21.6 to 26.4 VDC
Current
consumption
1 A max. (with 2 Sensors connected)
Insulation
resistance
20 MΩmin. (at 100 V DC) between DC exter-
nal terminals and GR terminal
(with internal surge absorber removed)
Dielectric
strength
1,000 VAC, 50/60 Hz between DC external ter-
minals and GR terminal (with internal surge
absorber removed)
Leakage current 10 mA max.
Noise resistance 1,500 VP-P; pulse width: 0.1 µs/1 µs; rising
edge: 1-ns pulse
Vibration
resistance
10 to 150 Hz (double amplitude of 0.1 mm)
for 8 minutes each in the X, Y, and Z direc-
tions
Shock resistance 200 m/s2 3 times each in 6 directions
Ambient
temperature
Operating: 0 to 50°C (with no icing or con-
densation)
Storage: -15 to 60°C (with no icing or con-
densation)
Ambient
humidity
Operating and storage: 35% to 85% (with no
condensation)
Atmosphere No corrosive gases
Grounding Less than 100 Ω
Degree of
protection
IEC60529 IP20 (In-panel)
Material Case: ABS
Item Specification
Number of Sensors Up to 2 Sensors can be connected.
Number of scenes 16
Light intensity
tracking function
Automatic (The light intensity tracking
range can be specified.)
Fixed (Select one of 31 stages.)
Measurement
items
Select one of the following 6 items:
Deviation from reference surface, Bead
height, Width, Bead change, Peak/Bottom,
Inspection length
Region
specification
A region can be specified in the direction of
the line beam.
Data storage 2,048 points max.
Trigger function Free-run, External 1, External 2, or Auto
Results output
Terminal block
8 input points: TRIGGER, LD-OFF, RE-
SET, DI0, and DI4 to DI7
12 output points:DO0 to DO5, DO8, DO15,
DO17 to DO19, and GATE
Monitor interface 1 channel (for pin jack or overscan monitor)
Analog output
resolution
The full-scale output can be divided into
40,000 gradations max.
Resolution (See note.): 0.25 mV (±5 V)
0.4 µA (4 to 20 mA)
Weight Approx. 700 g (Controller only)
•Judgement output
RS-232C output
Terminal block output
•Measurement value output
(measurement value)
RS-232C output
Analo
g
out
p
ut
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B-55Z510
Z510
Sensors: Z510-SW2T, Z510-SW6, and Z510-SW17
Note: 1. The minimum light intensity at the edges of the beam is defined as 1/e2(13.5%) of the intensity at the center of the beam. Some light will
scatter beyond this beam region and the measurement may be affected if the immediate vicinity around the workpiece is highly reflective.
2. This is the error with respect to the theoretical line of the displacement output when measuring the standard OMRON quartz glass. The
linearity may vary depending on the workpiece being used.
3. This is the error with respect to the theoretical line of the displacement output when measuring a standard OMRON stainless-steel block.
The linearity may vary depending on the workpiece being used.
4. This is the error with respect to the theoretical line of the displacement output when mea-
suring the standard OMRON white alumina ceramic. The linearity may vary depending on
the workpiece being used.
5. This is the displacement output’s peak-to-peak displacement conversion value. These fig-
ures are for measurement of the standard OMRON quartz glass (mirror reflection) or stan-
dard OMRON stainless-steel block (diffuse reflection) at the center of the measurement
region. The resolution performance characteristics may not be met when operating in a
magnetic field.
6. These figures are for Sensors connected to a Z510-WC10E or Z510-WC15E and averaged over 16 measurements. The averaged data
was transmitted to a PC through an RS-232C connection for storage and processing.
7. This is the displacement output’s peak-to-peak displacement conversion value. (These figures are for measurement of the standard OM-
RON white alumina ceramic at the center of the measurement region.)
The resolution performance characteristics may not be met when operating in a strong magnetic field.
8. These figures are for Sensors connected to a Z510-WC10E or Z510-WC15E and averaged over 64 measurements. The averaged data
was transmitted to a PC through an RS-232C connection for storage and calculations.
9. This is the value measured when the gap between the Sensor and workpiece (white alumina ceramic) is fixed with an aluminum jig.
Sensor model Z510-SW2T Z510-SW6 Z510-SW17
Measurement mode
Mirror reflection Diffuse
reflection Diffuse reflection Mirror reflection Diffuse reflection Mirror reflection
Measurement distance at center 20 mm (16 mm with
beam cover mount-
ed)
5.2 mm 50 mm 44 mm 100 mm 94 mm
Measurement range ±0.8 mm ±5 mm ±4 mm ±20 mm ±16 mm
Light source Visible semiconductor laser (Wavelength: 670 nm, 15 mW
max., class 3B)
Visible semiconductor laser
(Wavelength: 658 nm, 15 mW max., class 3B)
Beam dimensions (See note 1.) 20 µm ×4 mm typical at the ref- erence distance
(2-mm measurement region)
30 µm ×24 mm typical at the ref-
erence distance
(6-mm measurement region)
60 µm ×45 mm typical at the ref-
erence distance
(17-mm measurement region)
Linearity ±0.1% F.S.
(See note 2.) ±0.1% F.S. (See note 3.) ±0.1% F.S. (See note 4.)
Resolution 0.25 µm (See notes 5 and 6.) 0.3 µm (See notes 7 and 8.) 1 µm (See notes 7 and 8.)
Sampling period 9.94 ms
LED indicator (Laser indicator) Lit when the laser is ON.
Temperature characteristic
(See note 9.)
0.01% F.S./°C
Environmen-
tal resistance
Degree of protec-
tion
IP64 IP66
Ambient operat-
ing illumination
Illumination at light-receiver surface: 3,000 lx max. (incandescent light)
Ambient tempera-
ture
Operating: 0 to 50°C (with no icing or condensation)
Storage: -15 to 60°C (with no icing or condensation)
Ambient humidity Operating and storage: 35% to 85% (with no condensation)
Vibration (de-
struction)
10 to 150 Hz (double amplitude of 0.35 mm) for 8 minutes each in the X, Y, and Z directions
Materials
Controller: Die-cast aluminum
Cable sheathing: Heat-resistant PVC
Connector: Zinc alloy and brass
Cable length 0.5 m
Minimum bending radius 68 mm
Weight Approx. 350 g Approx. 600 g
±0.1% max.
80 mm 120 mm
Distance
120 mm
80 mm
Z510-SW17
Digital output
F502-EN2-04.book Seite 55 Dienstag, 26. Juli 2005 5:48 17

B-56 Displacement sensors / Width-measuring Sensors
In the interest of product improvement, specifications are subject to change without notice.
ALL DIMENSIONS SHOWN ARE IN MILLIMETERS.
To convert millimeters into inches, multiply by 0.03937. To convert grams into ounces, multiply by 0.03527.
Cat. No. Q03E-EN-02
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