Oneida Air Systems Dust Cobra - XCK010000 User manual

9_11
The Ceramic Dust Cobra Kit - XCK010000
Owner’s Manual
Powerful Economical Made in the USA
Oneida Air Systems, Inc. was founded in 1993 to bring cost effective, state-of-the-art
dust collection systems and material handling ductwork to woodworking shops. OAS
designs and manufactures industrial grade dust collection systems that create a prac-
tical, safe and healthy work place environment.
1.800.732.4065 www.oneida-air.com
Dust
ZBM000025C
R
Put together specically
to keep your clay studio
clean safely.
- Certicate included with every unit.
Certied Full Unit HEPA
Vacuum - Meets EPA RRP
Requirements Including
Lead.

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Ceramic Dust Cobra Owner’s Manual O.A.S. 2011
c
Thank You for Choosing an Oneida Air Systems Product!
Read the entire Owner’s Manual before installing or operating system!
Proudly Made
in the USA
I.
II.
III.
IV.
V.
VI.
VII.
VIII.
IX.
X.
XI
2
3
4
5
6 - 8
9
10
10
11
11
12
System Start-Up Information
General Specications
Dimensions
Parts
General Assembly
Filter Maintenance & Cleaning
Assembling Bag Liner Hold-Down
Cleanshop Accessory Kit
Emptying the Drum
Troubleshooting
Terms and Conditions
Table of Contents Page
OAS manufactures and sells dust collection equipment only. Our qualied technicians and sales staff are available 8:30am
-5:00pm EST Mon. - Fri. to answer any questions concerning OAS products and dust collection. Call for ductwork design
and ductwork quotes, including system pricing and shipping cost.

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Ceramic Dust Cobra Owner’s Manual O.A.S. 2011
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I. System Start-Up Information
Caution
Read the installation and maintenance instructions as well as the recommended safety practices in
this manual before assembling and using the Dust Cobra.
This vacuum is designed for indoor / dry material pick-up applications and should not be
used outside or in wet conditions or to pick up liquids.
Safety Instructions to be Strictly Followed.
The Dust Cobra is heavy! Handling and assembly should always be performed by experienced and
trained personnel who have experience with assembling equipment. In addition to the following
instructional manual, care should be taken to ensure compliance with specic safety require-
ments mandated by federal, state and local codes.
- Make sure that the voltage nameplate of the device corresponds to the voltage of your network. The plug must
be protected with a minimum of 15 amps. Important! The vacuum is supplied from the factory with a supply
cable with a grounded plug. It must only be connected to an approved grounded receptical.
- Before performing ANY maintenance work, unplug the vacuum from the outlet.
- Warning! Explosion and re hazard! Never vacuum ammable uids or gas, oil, alcohol, solvents, etc. Do not
operate near ammable uids or gas. Never vacuum warm uids or materials at more than 140 deg. F (60 Deg.
C), such as burning cigarettes, ashes, glowing coals, etc.
- Warning! Do not vacuum hazardous / carcinogenic dust unless HEPA lter is installed.
- Do not pull the vac by the cable and do not damage the insulation on the cable. If cable is damaged, it must be
replaced immediately.
- Always keep lter cartridge clean so the vacuum operates properly. Never operate vacuum without the lter.
- Components used in packaging (i.e. - plastic bags) can be dangerous. Keep away from children and animals.
- The use of this machine for anything not specied in this manual may be dangerous and must be avoided.
- The suction nozzle should be kept away from the body. Especially delicate areas such as the eyes, ears and
mouth.
- The equipment should be correctly assembled before use.
- Ensure that power receptical is correct voltage for the machine.
- Check the voltage indicated on the rating plate is the same as the supply voltage.
- Never leave the equipment switched on.
- Never carry out any maintenance on the machine without rst disconnecting from the main supply. If machine
is to be left unattended or can be reached by children or others not aware about their action, the electrical sup-
ply should also be terminated.
- The vac should never be immersed in water or a pressure jet of water used for cleaning.
- Periodically examine the power cable and machine for damage. If any damage is found, contact your service
center for repair.
- Should extension cords be used, ensure that the cord rating is suitable for use with the equipment. Do not use
the extension cord coiled as this could result in a voltage drop or overheating of motor.
- If the vacuum should overturn, it is recommended that the machine should be stood up before switching off.
- Service and repairs should be carried out by qualied personnel only. Replacement parts for the machine must
be manufacturers original parts only.
- The manufacturer can not be held responsible for any damage / injury caused to persons or property because
of the incorrect use of the machine or due to procedures being used that are not specied in this instruction
manual.
- Empty dust drum frequently. Never leave ammable (including wood dust) material in vac.

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Oneida Ceramic Dust Cobra Kit
XCK010000
XCK010099
Dust Cobra - Standard Motor
Dust Cobra - Brushless Industrial Motor
Part # Description
Appearance may
vary slightly.
Finally a solution for cleaning clay
dust and glazes without making it
worse!
The Dust Cobra works for applications where
dust collectors or shop vacuums don’t.
High Suction - 3X the air performance of most shop vacs
- 90”W/C - 260 CFM (Std shop vacs 70 CFM)
Ultra-High Efficiency Cyclonic Separation - 99% before
the filter - Filter Won’t Clog.
HEPA filter 99.97% @ 0.3 microns.*
Filter Pulse Cleaning Bar
System
Performance
System
Dimensions
Height w/ 10 Gallon Drum: Under 62””
Footprint: Approx. 24” x 24
Inlet Diameter: Full Welded 2.5” w/ Neutral Vane
Powder Coated Paint Finish Over Heavy Gauge Steel
Filter Media
Dust Bin 10 Gallon Heavy Steel Drum can be lined with plastic
bags for easy and safe disposal.
HEPA Filter Media Captures 99.97% of Test Material
from 0.3 Microns No Other Filter Bags Required.
*Oneida reserves the right to change or modify specs and system appearance without
notice. Actual system appearance may vary.
90” W/C Max. Suction - 260 CFM Max. Air Flow
Vacuum Motor Voltage: 110V / 11 Amps
Developes 3 psi. 7x more than a dust collector.
73 dBA @ 10’
Plastic Bag Drum Liner
Included
Mobile Cart
10 Gal. Steel Drum
Filter Pulse Cleaning Bar
Cleanshop Accessory Kit
Plastic Bag Drum Liner
Unit Weight: Under 50 lbs.
Weight
Patent
Pending
HEPA
Filtration
Runs on 110V
73 dBA @ 10’
*Uses standard Cleanstream lters.
Inexpensive to replace.
A few pushes on the bar during operation helps keep
your lter clean.
®
®
®
®
II. System Specications
- Certicate included with
every unit.
Certied Full Unit HEPA
Vacuum - Meets EPA
RRP Requirements
Including Lead.

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Ceramic Dust Cobra Owner’s Manual O.A.S. 2011
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III. Dimensions
58”
35”
18”
16”
Depth - 16”
All dimensions
are approximate.
If you replace the lter it is
imperative that you use a
Cleanstream® Pro HEPA l-
ter #09085 and not their non-
HEPA lter. Otherwise it will
not be a certied vacuum.

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IV. Parts
SMS001200A
SEX100300
FCH000002*
FXX001205
AFW170000
STZ000010A
OPTIONAL
RHW000010
AFT000050 AFT900516
AFB155175
AFT00001
AFB155180
RPG000000
AFT155175
SES100000
BXI001205C/1206C
RGZ025050
SCX001205B
AFL000003
BBS025050
AFT901032
AFS103275
AFT00001 AFS156150
AFW180516
AFW380125
ACB990300
DHF030000
DGP025000
AFC200200
AXD225225
SYSTEM:
SMS001200A - Wall Bracket (1)
ZBM000025 - Owner’s Manual (1)
SEX100300 - Drum Lid Steel 3” Inlet 10 Gal. (1)
BXI001205C/1206C - Cobra Motor Assembly (1)
SCX001205B - Cone (1)
SES100000 - Drum Steel 10 Gal. incl. Clamp (1)
FCH000002 - CleanstreamPro HEPA Filter 09085 (1)*
OPTIONAL:
STZ000010A - Cart (1)
RHW000010 - Wheel 10” Plastic (2)
AFT000050 - Nut Cap 1/2” - (2)
AFT900516 - Nylock Nut 5/16 (4)
AFB155175 - Bolt Hex Head 5/16 - 18 x 3/4 (4)
AFW180000 - Washer 5/16 (8)
AXD225225 - Coupler (1)
HARDWARE KIT:
AFB155180 - Bolt 5/16-18 x 2-1/2 (1)
AFL000003 - Latch Hook (1)
AFS103275 - Screw 10-32 x 3/4 Pan Head (2)
AFS156150 - Screw Socket Cap 5/16 x 18 x 1 1/2 (3)
AFT000001 - Thumb Nut 5/16 (4)
AFT155175 - Whiz Lock Nut 5/16 (1)
AFT901032 - Nylock Nut 10-32 (2)
AFW170000 - Washer 5/16 x 1 1/2 (4)
AFW180516 - Rubber Washer 5/16 (3)
AFW380125 - Felt Washer (3)
FXX001205 - Filter Bracket (1)
RGZ025050 - Gasket (3 ft.)
RGP000000 - Washer Gasket 1.5”x 1/16”
ACB990300 - Wire Hose Clamp 3” (2)
ACB000000 - Band Clamp 3 -6” Dia (2)
DHF030000 - Flex Hose 3” Dia. (1)
BBS025050 - Plastic Spacer (2)
DGP025000 - Plastic Blastgate 2.5” dia.
AFC200200 - Coupling Rubber 2” - 2”
RHS000000 - Nylon Hose Strap
AFS013000 - 3/8” self-tapping screws (2)
FGA000001 - Grounding Wire (1)
RHS000000
AFS013000
FGA000001
See previous page.

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V. General Assembly Instructions
3. Attach cone to wall
bracket by putting sup-
plied bolts through side
and bottom holes as
indicated by diagram
with supplied hardware.
4. Put wheels on axle by gently tapping with a hammer and
pushing and turning wheel down axle. When wheel is in po-
sition, gently tap supplied axle cap on end of axle to secure
wheel as shown above.
5. Put the supplied 3/4” hex bolt through a 5/16” washer
then through the back of the cart, then through another
5/16” washer, then nish with a hand-tightened 5/16” Ny-
lock nut. Repeat with the three other bolts then tighten bolts
with a wrench to nish. Bracket should be attached as high
as possible on the cart to give more room for the drum and
ex hose.
Axle Cap
Thumb Nut on bracket.
1.5” Bolt
Small
Rubber
Washer
Larger
Felt
Washer
Cone
Bracket
Arm
Thumb
Nut
Fender Washer
Felt washer on cone
side bolt.
1. Put self-sticking gasket around
inside rim on top of cyclone as
shown in photos. Be sure ends
meet evenly and there is no gap
for air leakage.
Bottom bolt with
rubber washer goes
inside cone then
through and is held
by thumb nut.
2. Line up Hook clamp holes in front of cone and put two
plastic spacers between the latch and cone. Fasten with
two pan head 3/4” screws provided by using two Nylock
nuts provided on the inside of cone.
6. Two of the four bolts
holding the motor plate
on are purposely left
loose and raised so
you can attach the lter
bracket.
Supplied Filter
Bracket /
Bolt and Nut

8. Screw supplied bolt through Bracket and fasten with nut.
V. General Assembly Instructions
10. Carefully put lter down into cone and align the hole
in motor tab with the hook clamp as shown below in Fig.
A. Then push back of motor housing down as you push
fasteners under the cone rim. This may be easier with
two people. It is very important that there is no gap
between the motor housing and the gasket. Clean air
wil blow out of the cowling during normal operation to
help with heat dissipation however.
Fasteners mounted
on underside of motor
housing to slide under
edge of cone rim.
Fig. “A”
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Ceramic Dust Cobra Owner’s Manual O.A.S. 2011
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11. You must adjust the
Hook Clamp so that it
holds the motor housing
tightly down when the
clamp is closed.
NEVER operate Cobra without the lter.
Motor damage could occur along with
voiding the warranty!
9. Put open end of lter over Filter Bracket and put bolt
through lter hole. Attach self-stick washer gasket to washer.
Put washer with gasket side to lter on bolt and thumb nut
as shown above. Tighten enough to make a rm seal but
DO NOT over tighten and crack lter.
Nut
On / Off
Switch
Slide lter bracket
foot underneath
washer and bolt.

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V. General Assembly Instructions
10. You must adjust the
Hook Clamp so that it
holds the motor housing
tightly down when the
clamp is closed.
12. Attach Drum Grounding wire to the Cobra as shown in
the illustration below.
13. Attach hose cuff to inlet
and then plastic blast gate
to the hose cuff with the
gate opening at the bottom as shown in picture.
14. Attach hose to blast gate and you’re ready
to go! Blast gate should only be closed when
you are using the Filter Pulse Cleaning Bar.
See pg. 10 for cleaning instructions. The On /
Off switch is located on the bottom of the plastic
cowl in the back.
15. To attach Hose Strap,
take off Thumb Nut, put
strap grommet on bolt,
then put Thumb Nut back
on.
Warning! Do NOT shut off air to inlet for
extended periods of time. This can cause
motor to overheat and shut off!
Collector
Hose Clamp
Hose Clamp
Flex Hose
Dust Bin
Drum Grounding Wire
To attach the Drum
Grounding Wire, start a
small hole in bottom of
cone above ex hose
and in the top of the
dust drum, then attach
the wire with the 3/8”
included self-tapping
screws.
11. Attach ex hose to top of dust drum with wire hose
clamp. Slide drum underneath cyclone and attach top
of ex hose to bottom of cyclone with another wire hose
clamp. You may want to use a little liquid soap to help
slide ex hose on cyclone. You will need a phillips head
screw driver to tighten the clamps. Attach dust drum top
to barrel with clamp ring.

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VI. Filter Maintenance & Cleaning
Filter Cartridge Cleaning Intervals
Optional Cleaning Procedure
Caution! Fine dust collected in filter is hazardous to your health! Do not breathe!
Filters are easily cleaned by removing and lightly tapping on oor. Dirt and debris will fall away
from the lter. Filter can be placed inside of a plastic bag and gently tapped. Wear dust mask
when cleaning lter. For more thorough cleaning, use the following steps.
1. Remove Filter from system and clean using compressed air (90 psi max.), blow the loose surface dust off of the lter,
blowing from the outside / in to prevent forcing the dust into the media pores. Keep nozzle 6 - 8” from surface.
2. After cleaning, inspect Filter for damage. Do not re-use a lter with bad gaskets, dented metal parts, torn media, etc...
Never operate Cobra without the lter in place! This can damage the motor and void the warranty!
1. Rinse the lter with a water hose (40 psi max.) on the outside. Wash from outside. Avoid getting water on the inside of
lter. Do not use high pressure nozzle or a power washer on inside of lter. The PTFE membrane surface on the inside of
the lter is fragile and can be damaged.
2. Blow excess water off using compressed air (50 psi). Keep nozzle 6 - 8” away
from inside surface to avoid damaging membrane.
3. Dry lters prior to returning them to service. It is NOT recommended to dry at
temperatures above 150 Deg. F. The lter must be absolutely dry before re-use.
Allow at least 24 hours of drying time.
4. Protect the lter from dust during the drying process.
5. Re-install the lter and run the collector 10 - 15 minutes without collecting any dust.
Assure that all moisture is gone and there are no leaks prior to continuing service.
1. Push bottom of blast gate
up to seal the vacuum.
2. Sharply push bar down and
hold for 5 seconds then
release. Repeat this “popping”
a few times.
3. Pull gate back down to
open suction to hose.
Frequent pulse cleaning of
the filter will keep vacuum
performance optimal.
If air flow is not restored,
check for clogs and clean
filter.
Check to make sure filter is
in good condition with no
cracks or tears or interrup-
tions in the seal.
When you replace filter,
make sure you tighten filter
only enough to make a
secure seal. If you over
tighten your filter you can
break it.
A broken filter can leak
material into the motor
and cause severe
damage!
You cannot operate the
Dust Cobra without a
proper filter in place. This
can also cause severe
damage to the motor and
will void warranty!
How to Use the Filter Pulse Cleaning Bar
Warning! Do NOT shut off air to inlet for
extended periods of time. This can cause
motor to overheat and shut off!

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Drum liner hold-down. (Retainer will come at.) To assemble Retainer
use (6) provided plastic Push Pins. Form the Retainer into a circle so
the outside row of holes lines up. If this makes the liner too big for your
drum, use the inner row of holes. Make sure the liner will t before you
insert the pins. Once the pins are locked together they cannot be
pulled apart. Put a Push Pin in from either side so the grabbing legs
of the pins line up as shown in (Fig. 2). Rotate one pin 90°. Push the
pins tightly together until they click. Put bag into drum and fold edge of
bag over rim of drum. Put Retainer into drum being careful not to rip or
puncture plastic bag. When bag is full, carefully remove retainer, seal
bag carefully, then pull bag out of drum and dispose of properly.
Includes:
- 25’ of 2.5’ Dia. Hose
- 5’ Extension Handle
- Wide Vacuum Head
- Slotted Vacuum Head
- 3” Dia. Brush
- Gulper Tool
VII. Assembling the Bag Liner Hold-Down
VIII. Cleanshop Accessory Kit Contents:

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X. Troubleshooting
Poor Dust Pick-Up
Filter Clogging
Excessive Vibration
Caused By:
Caused By:
Caused By:
- Clean lter.
- Check length of hose for obstructions..
- Check for air leaks between collector and dust bin.
- Examine hood design for weaknesses according to the ductwork guide.
- Check for a restricted hose, too small a hood port or too small a branch line.
Air leakage between cyclone and dust bin. Cyclone and dust bin must be air tight. Even small leaks can will cause
poor pre-separation in the cyclone.
Large chips clogging the lter:
Air leakage between cyclone and dust bin. Cyclone and dust bin must be air tight. Even small leaks can will cause
poor pre-separation in the cyclone.
Large chips clogging the hose:
- Check for a leak in the dust bin, ex coupling or lid. Check for split or torn ex coupling. (See also: Motor Over-
heating Section above.)
- Make sure dust bin has not over lled. Dust bin should be emptied before dust reaches top of container.
- Interruption of air ow, such as vacuuming chips with a ex hose connection, will increase lter maintenance.
- Check for clogs or large debris inside cyclone, on the inside or outside of the vortex tube.
Loose mounting bolts.
IX. Emptying Dust Drum
- Empty dust drum frequently.
- Wear a mask when emptying drum.
- Let dust settle before lifting off drum lid.
- Dispose of waste safely and properly.

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Please look over the shipped order very carefully in the presence of the delivery person for damage or incom-
plete shipment before signing the delivery receipt. Please note any tears or irregularities in shipping packaging,
however slight, on the shipping delivery receipt. This could be an indication of extensive concealed damage. The
shipping company will not take responsibility if the damage is not noted on the delivery receipt. In the event of
shipping damage, call OAS Customer Service immediately at 1.800.732.4065 so we can expedite replacements.
Please check in all parts within 3 days from receiving order. Notify OAS immediately of any missing or incorrect
parts. OAS does not accept any claims for damage or shortage after 3 days from date of delivery.
XI. Terms and Conditions
Checking in Order
Oneida Air Systems has a limited warranty on this product for a period of 1 year to the original purchaser from
the date of purchase unless otherwise specied. Items not manufactured by OAS are limited to their own manu-
facturer’s warranties. All electrical items such as magnetic starters, remotes, sensors, pumps, and accessories are
limited to 90 days. This warranty does not apply to defects due directly or indirectly to misuse, negligence, acci-
dents, abuse, repairs, alterations, improper wiring or lack of maintenance. This is Oneida Air Systems sole written
warranty and any and all warranties that may be implied by law, including any merchantability or tness, for any
particular purpose, are hereby limited to the duration of this written warranty. OAS does not warrant or represent
that the merchandise complies with the provisions of any law or acts unless the manufacturer so warrants. In no
event shall OAS’s liability under this warranty exceed the purchase price paid for the product and any legal actions
brought against Oneida Air Systems shall be tried in the State of New York, County of Onondaga.
Oneida Air Systems shall in no event be liable for death, injuries to persons or property or for incidental, contin-
gent, special, or consequential damages arising from the use of our product.
Limited Warranty
*Note: Motors should be protected from extreme weather to prolong motor life. Single phase motors
should only be started and stopped up to 4 - 10 times per hour. Starting single phase motors more fre-
quently can cause heat build up and can cause the motor overload to trip or cause motor damage. In gen-
eral, motors should be started and stopped as little as possible for maximum lifespan and best economy
(electrical use).
Delivery Risk of Loss
Products will be shipped to Buyer’s single destination. Title and risk of loss shall pass to the Buyer upon deliv-
ery to such destination. Buyer pays transportation expenses. Dates of shipment are advisory and OAS will make
reasonable efforts to ship on or before the date states for shipment, however, OAS shall not incur any liability for
failure to ship on that date.
Returned Goods Policy
Buyer must inform OAS of any shortage or damage, by so noting in writing, on the freight delivery bill prior to
signing to indicate receipt of shipment. All claims, including claims covered under the limited warranty, are subject
to inspection and investigation by OAS. OAS reserves the right to inspect and investigate all returned products
before Buyer’s claim is settled. All products returned for a refund must be unused and resaleable and purchased
within the last 30 days. There are no refunds on ex hose or custom made components. There will be a 25% re-
stocking fee applied to any returned items. Buyer must call and get an RMA#. (Return authorization number.)
Merchandise must be shipped to us prepaid.
Installing a dust collection system will greatly reduce airborne dust levels in your shop. However,
NIOSH recommends that respirators must be worn if the ambient concentration of dust exceeds the
prescribed exposure limit. If in doubt, wear a NIOSH mask.

Certificate of Compliance
Dust Cobra™ HEPA Vacuum Unit
Oneida Air Systems
1001 West Fayette St
Syracuse, NY 13204
On this Date: 31 Jan 2012
Testing conducted in accordance with IES RP-CC002.3 & Following guidelines within
Reference Standard; IES-RP-CC0034.3
Conducted by: ENV Services, Inc.
2880 Bergey Road, Suite K
Administered By : Ron Bolesta Hatfield, PA 19440