ParaBody 837101 User manual

837101
WEIGHT STACK ATTACHMENT
PRODUCT ASSEMBLY
INSTRUCTIONS SHEETS
1
12/01/95

837101 WEIGHT STACK ATTACHMENT ASSEMBLY PARTS LIST
SORT AND COUNTALL PARTS BEFORE BEGINNING ASSEMBLY
HARDWARE:
ITEM NAME/DESCRIPTION QTY
2.
3.
4.
5.
6.
7.
8.
9.
11.
12.
13.
14.
15.
16.
17.
318X3IN.BOLT.............................................................................................................. 1
I/2X2-3/4IN.BOLT........................................................................................................ 2
3/8X2-3/4IN.BOLT........................................................................................................
3/8X1-1/2IN.BOLT........................................................................................................
1/2IN.WASHER............................................................................................................... i
3/8IN.WASHER............................................................................................................... 2
I/2 IN.LOCKWASHER.................................................................................................... 1
3/8IN.LOCKWASHER.................................................................................................... I
1/2IN,LOCKNUT............................................................................................................ 1
3/8IN.LOCKNUT............................................................................................................ 2
WEIGHTSTACKSELECTORPIN................................................................................... 1
3/8IN.FLANGESPACER.................................................................................................. 2
3X2 IN.ENDCAP...................................................................... , .................................... 2
2IN.SQ.COVERCAP......................................................................................................
I
WEIGHTSTACKCUSHION............................................................................................. 2
WEIGHTPLATEBUSHING........................................................................................... 40
3/8X2IN.NYLONBOLT................................................................................................ 2
WELDMENTS/PARTS:
ITEM NAME/DESCRIPTION QTY
2.
3.
4.
5.
6.
7.
8.
9.
PULLEYHOUSINGWELDMENT................................................................................... 1
WEIGHTSTACKBASEWELDMENT............................................................................. 1
1-3/4SO.X18-1/4IN.TUBE............................................................................................ 1
GUIDEROD...,...., ........... ~...... ~....~,...~........:.,..,,.:.:.:..:..:: ........ ::.....::.....:...::::.:.~...~.,.:..:::.:.. 2........
WEIGHTPLATE............................................................................................................. 20
HEADPLATE................................................................................................................... 1
WEIGHTSTACKSHAFT................................................................................................. 1
4-1/2X1IN.PULLEY....................................................................................................... 1
CABLE(6577701)............................................................................................................. 1
NOTE: BOLT LENGTHIS MEASUREDFROMTHE UNDERSIDE OF THE HEAD OF THE BOLT.
BOLT LENGTH
BOLT LENGTH RULER:
1/2 l
1
2
2/01/95

837101 WEIGHTSTACK ATTACHMENTASSEMBLY INSTRUCTIONS
RemoveLIT BARWELDMENTfrom the HIGHPULLEYCABLE,and set aside. Loosen and remove the
three (3) 3-1/2 X 1 IN. PULLEYSfrom the BOOMWELDMENT.Detach HIGHPULLEYCABLEfrom
the CARRL4GEWELDMENTand remove.
Loosen and remove BOOMWELDMENTfrom the FRONTand REARUPRIGHTWELDMENT.Remove
the 2 IN. SQ. ENDCAPfrom the top of the REARUPRIGHTWELDMENT.Removethe CARRIAGE
WELDMENTfrom the REAR UPRIGHTWELDMENT.
Insert the 1-3/4 SO. X 18-1/4 IN. TUBEinto the top of the REARUPRIGHTWP_ZDMENTas shown in ’
(VIEWB), then SECURELYre-assemble the BOOMWELDMENTto the R,EAR UPRIGHT
WELDMENTas shown.
Route CABLE(6577701) through the front slot and downto the rear slot of the BOOMWELDMENT.Re-
assemble two (2) of the three (3) 3-1/2 X1 IN. PULLEYSto BOOMWELDMENTasshownon the
(CABLE ROUTING DIAGRAM). (NOTE: MAKESURE CABLE IS THEGROOVE OF T HE
PULLEYS). SECURELYre-assemble the BOOMWELDMENTto the FRONTUPRIGHTWELD3tENT.
SECURELYassemble the PULLEYHOUSINGWELDMENTto the 1-3/4 SO. X 18-1/4 IN. TUBEas
shoxvn in (VIEWB)
Slide one (1) 2 IN. SQ. COVERCAPover the end of the WEIGHTSTACKBASEWELDMENT,then
SECURELYassemble it to the BASE WELDMENTasshown in (VIEWA) (NOTE: THE
PULLEY CABLE MUST BE ASSEMBLED EXACTLY THE WAY SHOWNTO ENSURE
PROPER FUNCTION)
Insert the GUIDERODSinto the holes of the WEIGHTSTACKBASEWELD?~4ENTas shown, and
allow them to tilt back. (NOTE: LUBRICATEGUIDERODSWITHA SILICON OR TEFLON
SPRAYTHATIS AVAILABLEAT MOSTHARDWAR~STORES). Slide two (2) WEIGHT
STACKCUSHIONSdown over the GUIDERODSas shown.
oSECURELYassemble the WEIGHTSTACKSHAFTto the HEADPLATEas .,;hown on drawing. Also
insert the WEIGHTPLATEBUSHINGSinto the WEIGHTPLATESas shown in (DETAILC).
3
12/01/95

837101 WEIGHT STACK ATTACHMENT ASSEMBLY INSTRUCTIONS
USINGEXTREMECAREslide the WEIGHTPLATESdown over the GUIDERODSonto the
WEIGHTSTACK CUSHIONS as shown. (MAKE SURE THAT THE KEY HOLES OF THE
WEIGHTPLATES ARE ALL FACING THE SAME WAY) Slide the HEAD PLATE ASSEMBLY
down over the GUIDERODSonto the WEIGHTSTACKas shown.
I0. Tilt the GUIDERODSback up underneath the PULLEYHOUSINGWELDMENTand insert the 3/8 X
2 IN. NYLONBOLTSthrough the PULLEYHOUSINGWELDMENTand into the ends of the GUIDE
RODSas shown in (VIEWB)
11. .Loosen and removethe top PULLEYfrom the PULLEYBLOCKand replace it wi.th the 4-I/2 X1 IN.
PULLEY.
12.. SECURELYassemble the remaining PULLEYfrom the BOOMWELDMENT,and the swapped
PULLEYof the PULLEYBLOCKto the PULLEYHOUSINGWELDMENTas shown in (VIEWB).
13. HIGH PULLEY CABLE ROUTING ASSEMBLY (SEE CABLE ROUTING DL4GRAM):
Ao
Uo
Co
Route the end of the CABLEunder, and around the 4-1/2 X 1 IN. PULLEYof the PULLEY
BLOCK,and back up through the BOOMWELDMENTtothe large hole of the PULLEY
HOUSING WELDMENT.
Route the CABLEthrough the hole and over and around the two PULLF,YSinthe PULLEY
HOUSINGWELDMENT.Run the cable down through the large hole above the WEIGHT
STACKand do~vn to the WEIGHTSTACKSHAFTof the HEADPLATE.
Thread the end of the CABLEinto the end of the WEIGHTSTACKSHAFT.
Insert the 3 X 2 IN. ENDCAPSinto the ends of the PULLEYHOUSINGWELDMENTas
shown in (VIEWB).
14. Re:attach LA T BAR WELDMENTto the HIGHPULLEYCABLE.
15. Attach the WEIGHTSTACKLABELSto the WEIGHTSTACKas shown in (DETAILC).
16. To select WEIGHT,rotate the WEIGHTSTACKSELECTORPIN clock wise 90 degrees, insert into the
slot of the desired WEIGHTPLATE,and rotate the PINback down.
4
12/01/95

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10~
2737 I DLM
65785
REVISIONS
8
SIZE I DRAWING NO.
10/$5 IOiK'O MGN
INST, 837101
AIN r:H RELEASE
BI CHG VIEW B
REV I DESCRIPTION I CHG NO I APP'O
• 1/2 IN. LOCK WASHER
A... 1/2 X 2-3/4 IN. BOLT (2)
~ 1/2 IN. WASHER
g .. WEIGHT PLATE BUSHING (2)
.... ~ WEIGHT PLATE (20)
. WEIGHT STACK LABEL (1-25)
MGN
DETAIL C
PARABODY, INC.
RAMSEY, MINNESOTA
1 OF 1
~.
..... m 3/8 IN. LOCK NUT (2)
.... 1-3/4 SO. X 18-1/4
TUBE (657740 f)
~ 1/2 X 3 IN. BOLT (2) (EXIST.)
~ 1/2 IN. LOCK WASHER (EXIST.)
~ 1/2 IN. LOCK NUT (EXIST.)
---- 1/2 IN. WASHER (2) (EXIST.)
VIEW A
VIEW B
± 1·
.....
TOLERANCES
(E'XCEFT }s NOTED)
DECIMAl..
I FRACTIONAl.. rrm:r AS SY
SCALE 1/16
3/8 IN. WASHER (2) ~.
3/8 X 3 IN. BOLT /"
1/2 IN. LOCK NUT
GUlOER~J2)
1§.5ZlJ
3/8 IN. LOCK NUT (EXIST.)
3/8 IN. WASHEf< (3) (EXIST.) ~ P>o... CABLE (EXIST.)
3/8 IN. LOCK NUT ./ /'./"X: __ 3/8 X 3-1/4 IN. BOLT (EXIST.)
W£JGHT STACK BAS£
W£LDlrlfNT
(657720 f )
-e- 2 IN. SQ. COVER CAP
3/8 X 2 IN. NYLON BOLT (2) .. ~
3-1/2 X 1 IN. PULLEY (2) .. (
3X2 IN. END CAP (2) ... fYi'I
PULLEY HOUSING
W£LOM£Nl1R576901)
3/8 IN. FlANGE SPACER (4) ~.'
3/8 X 2-3/4 IN. EIOLT (2) .. ~
--' WEIGHT STACK SELECTOR PIN
--' SEE PETAll C
-- SEE YIEW B
~ 3/B X 1-1/2 IN. BOLT
'--- 3/8 IN. LOCK WASHER
'-- HEAD PLATE
:tt.. WEIGHT STACK SHAFT
r---=1 ... WEIGHT STACK
.r BASE WELDMENT
i .. REAR UPRIGHT WELDMENT
I
I
I
I
I
II
CABLE ROUTING DIAGRAM
CABLE
AS SHOWN
t-.. .....
" 0 ...............
'" '..... ..... ..........
............... r;
1
1':-~-
.......... ~
..... r-f{~ It' ~ BOOAl WELDMENT
tI
CABLE (6577701) { :--J
4-1/2 X 1 IN. PULLEY : :.,..~ )!-!i PULLEY BLOCK
I ,
tt... r-=tr !! FRONT UPRIGHT WELDMENT
I ~I I
• I J
II •
I I I
(EXIST.) :hI
, I I
)-oj 1
\.0"'1
1"11
~--l I II
.0-- I II
~"'1!f-----, °1
,I
II
~---- --;L~-...r;:rn,l I
'=-...r-----~--
01
CASH NO I DESCRIP110N