ParaBody 883 User manual

1
883 SECOND STACK OPTION
FOR 880 GYM SYSTEM
CLASSH
PART # 7168901
REV. C Revision: 3/08/02
USER’S GUIDE
WARNING:
Read and follow all directions
for each step to insure proper
assembly of this product.
Version: 883102

THERE IS A RISK ASSUMED BY INDIVIDUALS WHO USE THIS TYPE OF
EQUIPMENT. TO MINIMIZE RISK FOLLOW THESE RULES!
1. Before using, read all the warnings and instructions
on the use of this machine. Use only for intended
exercise. DO NOT modify the machine.
2. Obtain a medical exam before beginning any
exercise program.
3. Keep body and clothing free of all moving objects.
4. Inspect the machine before use. DO NOT use it if it
appears damaged. DO NOT attempt to fix a broken or
j
ammed machine. Notify your authorized ParaBody
dealer before use and have repairs made by an
authorized service technician.
5. Be certain that weight pin is completely inserted.
Use only the pin provided by the manufacturer. If
unsure, call your authorized ParaBody dealer.
6. Never pin the weights or prop plate into an elevated
position. DO NOT use the machine if found in this
condition. DO NOT attempt to fix. Notify your
authorized ParaBody dealer.
7. Inspect cables and their connections before using
machine. Pay particular attention to the cable ends.
DO NOT attempt to fix. Notify your authorized
ParaBody dealer before use and have repairs made by
an authorized service technician.
8. Make sure all spring loaded pull pins are fully
engaged in the adjustment position and fully tighten
thumbscrew before use.
9. Children must not be allowed near this machine.
Supervise teenagers.
.
IMPORTANT SAFETY INFORMATION
TABLE OF CONTENTS
Safety Statement.............2
General Notes..................3
Tools Required................3
NOTE: In a continual effort to improve our products, specifications are subject to change
2001 LifeFitness, a division of Brunswick Corporation. All rights reserved.
ParaBody is a trademark of Brunswick Corporation
www.parabody.com
2
Parts list..........................4
Assembly Instructions.....5-31
Insert-Registration Card
©

IMPORTANT NOTES
Please note:
Tools Required forAssembly
* Thank you for purchasing the ParaBody 880 Second Stack Option. Please read these
instructions thoroughly and keep them for future reference.
3
NOTE:BOLTLENGTH IS MEASURED FROMTHEUNDERSIDE OFTHEHEADOFTHEBOLT.
BOLT LENGTH RULER:
* This product must be assembled on a flat, level surface to assure its proper function. DO NOT
securely tighten any frame connections until the entire frame has been assembled, unless
otherwise stated.
Bolt Length Ruler
0123456
1/2 1/2 1/2 1/2 1/2 1/2
BOLT LENGTH
* Rubber mallet or hammer
* 3/4” wrench
* 9/16” wrench
* Ratchet with 3/4” and 9/16” sockets
* 7/32”Allen wrench
*Adjustable wrench
* Tape measure

PART #
7160208
7167908
6523401
7095701
7012102
6957302
7165701
7156101
3116201
6972201
3108002
6978101
KEY
1
2
3
4
5
6
7
8
9
10
11
12
QTY
1
1
2
1
2
1
1
1
2
1
2
1
PART #
3102924
3102807
3102906
3102955
3102802
3102501
3102503
6939202
6382301
3221702
3103302
7159801
DESCRIPTION
3/8 X 1-3/4” BOLT
3/8” LOW HEIGHT LOCK NUT
3/8 X 4” BOLT
3/8 X 4-1/4” BOLT
3/8” LOCK NUT
3/8” WASHER
3/4” WASHER
WEIGHTPLATE
WEIGHT PLATE BUSHING 10 CT.
E-RING
13/16” SHAFT COLLAR
THREADED HOUSING
QTY
3
2
2
2
3
4
2
15
3
1
2
1
DESCRIPTION
STACKBASE
LEFTBOOMBRACKET
GUIDE ROD
WEIGHTSTACKSHAFT
WEIGHT STACK SPACER
HEADPLATE
PRESS STACK CABLE
LEG CABLE
3-1/2” PULLEY
WEIGHT STACK PIN
WEIGHT STACK CUSHION
WEIGHTSTACK LABEL
KEY
13
14
15
16
17
18
19
20
21
22
23
24
PARTS LIST
4
• NOTE: If assembling the SECOND STACK OPTION to a completely assembled (including cables) 880
GYM SYSTEM without LEGPRESS OPTION, please refer to PAGE 5.
• NOTE: If assembling the SECOND STACK OPTION to a completely assembled (including cables) 880
GYM SYSTEM with LEGPRESS OPTION, please referto PAGE 16.

STEP 1:
5
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1/2 1/2 1/2 1/2 1/2 1/2
• REMOVE the PRESS/LEG CABLE from the 880 GYM SYSTEM . Discard the PRESS/LEG CABLE . See FIGURE 1. (NOTE:
Remove pulleys for ease of removal.)
• NOTE: Follow these steps if assembling the SECOND STACK OPTION to a completely assembled (including cables)
880 GYM SYSTEM without LEG PRESS OPTION, otherwise please refer to PAGE 4.
PRESS/LEG
CABLE
FIGURE 1

STEP 2:
FIGURE 2
6
• Remove the two 3/8 X 4” BOLTS, four 3/8” WASHERS and two 3/8” LOCK NUTS from the REAR UPRIGHT as shown in
FIGURE 2.
3/8 X 4” BOLTS
STEP 3:
FIGURE 3
• SECURELY assemble the STACK BASE (1) to the BASE FRAME using two 3/8 X 4-1/4” BOLTS (16), two previously removed
3/8 X 4” BOLTS, four 3/8” WASHERS (18), four previously removed 3/8” WASHERS, two 3/8” LOCK NUTS (17) and two
previously removed 3/8” LOCK NUTS as shown in FIGURE 3.
REAR UPRIGHT
16 3/8 X 4-1/4”
3/8 X 4” BOLTS
BASE FRAME 1 18
17

7
FIGURE 5
STEP 5:
FIGURE 4
• Insert two WEIGHT PLATE BUSHINGS (21) into each of the fifteen WEIGHT PLATES (20) as shown in FIGURE 4.
STEP 4:
• Slide the WEIGHT PLATE SHAFT (4) thru the hole in the HEAD PLATE (6), and lock in place using one E-RING (22) as shown in
FIGURE 5.
21
20
6
22
4
0123456
1/2 1/2 1/2 1/2 1/2 1/2

FIGURE 6
STEP 6:
8
• Insert two GUIDE RODS (3) into the STACK BASE (1) as shown on FIGURE 6. (NOTE: If the 880 SHROUD OPTION was
purchased, place the GUIDE RODS (3) through the BOTTOM SHROUD BRACKET (found in SHROUD OPTION box)
and into the STACK BASE (1) as shown in FIGURE 6.
• Slide two WEIGHT STACK SPACERS (5), two 3/4” FLATWASHERS (19), and two WEIGHT STACK CUSHIONS (11) down
over the GUIDE RODS (3).
• Using EXTREME CARE slide all fifteen WEIGHT PLATES (20) (NOTE: If 50-LB.ADD-ON KIT was purchased, slide twenty
WEIGHT PLATES and discard two WEIGHTSTACK SPACERS (5), two 3/4” FLAT WASHERS (19) use the 50 LB.ADD-
ON HEAD PLATE and refer to the 50 LB. ADD-ON Kit instructions) down over the GUIDE RODS (3) on to the WEIGHT
STACK CUSHIONS (11). Make sure that the WEIGHT PLATES (20) are all facing as shown.
• Slide the head plate assembly down over the GUIDE RODS (3) onto the weight stack.
• Slide two SHAFT COLLARS (23) over the GUIDE RODS (3) as shown in FIGURE 6.
• (NOTE: Lubricate GUIDE RODS (3) with silicon or teflon spray available at most hardware stores.)
880 SHROUD
OPTIONONLY!
1
5
12
20
6
3
23
• Apply WEIGHT STACK LABELS (12) toWEIGHT PLATES (20) and HEAD PLATE (6) as shown in FIGURE 6. Begin with number
one at the HEAD PLATE (6) with larger numbers in consecutive order towards bottom of weight stack.
OPTIONAL50
LB.ADD-ONKIT
11
19

FIGURE 7
STEP 7:
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1/2 1/2 1/2 1/2 1/2 1/2
• CAREFULLYremove the BOOM PLATE from the the REAR UPRIGHT and the FRAME as shown in FIGURE 7. Discard the BOOM
PLATE.
FIGURE 8
STEP 8:
• Swing the GUIDE RODS (3) into the guide rod bushings in the LEFT BOOM BRACKET (2) as shown in FIGURE 8.
• SECURELY assemble the LEFT BOOM BRACKET (2) and the BOOM BRACKET to the REAR UPRIGHT and the FRAME using
the previously removed bolts, nylon spacers, washers and lock nuts as shown in FIGURE 8.(NOTE:The 2” NYLON SPACERS go
on the LEFT BOOM BRACKET only.)
3
2
9
BOOM PLATE
REAR UPRIGHT
FRAME
BOOM BRACKET
REAR
UPRIGHT
FRAME
2”
NYLON
SPACER
3”NYLON SPACER
2”NYLON
SPACER

10
0123456
1/2 1/2 1/2 1/2 1/2 1/2
STEP 9:
FIGURE 9
• Unscrew the threaded ends of the WEIGHT STACK CABLE from the WEIGHT STACK SHAFT and remove the two PULLEYS
from the BOOM BRACKET. See FIGURE 9.
WEIGHT
STACK
CABLE
PULLEY
BOOM BRACKET

11
STEP 10:
FIGURE 10
• Assemble two 3-1/2” PULLEYS (9) to the LEFT BOOM BRACKET (2) using two 3/8 X 1-3/4” BOLTS (13) and two 3/8”
LOW HEIGHT LOCK NUTS (14) as shown in FIGURE 10.
• Screw the long threaded end of the WEIGHT STACK CABLE into the end of the HEAD PLATE (6) .See FIGURE 10.
• Route the WEIGHT STACK CABLE around the pulleys in the LEFT BOOM BRACKET (2) as shown in FIGURE 10. (NOTE:
Make sure the cable runs in the grooves of the pulleys.)
• Assemble the WEIGHT STACK PIN (10) to the HEAD PLATE (6) as shown in FIGURE 10.
14
9
2
WEIGHT
STACK
CABLE
13 3/8 X 1-3/4”
10
6

12
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1/2 1/2 1/2 1/2 1/2 1/2
STEP 10:
FIGURE 11
• Route the new PRESS STACK CABLE (7) thru the PRESS STATION as shown. (NOTE: Remove pulleys for ease of installa-
tion.)
7

13
STEP 12:
FIGURE 12
• Route the new PRESS STACK CABLE (7) thru the PEC STATION as shown. (NOTE: Remove pulleys for ease of installation.)
Slide GUIDE RODS up just enough to get the cable end thru. Push GUIDE RODS down when finished.
STEP 13: FIGURE 13
• Screw the threaded end of the PRESS STACK
CABLE (7) into the end of the HEAD
PLATE. See FIGURE 13.
• Route the new PRESS STACK CABLE (7)
around the pulleys in the BOOM BRACKET
using the existing bolts as shown in
FIGURE 13. (NOTE: Make sure the cable
runs in the grooves of the pulleys.)
7
BOOM
BRACKET
HEAD
PLATE
7

STEP 14:
FIGURE 14
14
• Route the LEG CABLE (8) around the 3-1/2” PULLEY on the PULLEY PLATES using one existing 3/8 X 1-3/4” BOLT and one
existing 3/8” LOCK NUT. See FIGURE 14.
• Securely assemble the threaded end of the LEG CABLE (8) to the THREADED HOUSING (24) then assemble the THREADED
HOUSING (24) to the bracket on the STACK BASE (1) using one 3/8 X 1-3/4” BOLT (13) and one 3/8” LOCK NUT (17) as shown
in FIGURE 14.
8
8
0123456
1/2 1/2 1/2 1/2 1/2 1/2
BASE
FRAME
PULLEYPLATES
• Assemble the LEG CABLE (8) to the PEDESTAL and route the LEG CABLE (8) thru the BASE FRAME as shown in FIGURE 14.
(NOTE: Remove pulleys for ease of installation.)
1
17
24
13 3/8 X 1-3/4”
PEDESTAL

15
TIGHTEN!
20
6
23
3
STEP 15:
FIGURE 15
• SECURELY tighten all loose frame connections.
• Slide the SHAFT COLLARS (23) to the top of the GUIDE RODS (3) and tighten set screws as shown in FIGURE 15.
• Adjustments can be made in the above locations to set the correct amount of tension in the cables. (NOTE: FLOATING PULLEYS
should rest against the stops.)
• If upon completion of assembly, the HEAD PLATE (6) does not sit on top of the first WEIGHT PLATE (20), push the HEAD
PLATE (6) down, insert the WEIGHT STACK PIN (10) and perform several repetitions. This will relax the cable system and
prevent the HEAD PLATE (6) from lifting up. See FIGURE 15.
• For maximum performance, the HEAD PLATE (6) should just barely sit on the top WEIGHT PLATE (20).
Thank you for purchasing the ParaBody 880 Gym System. If unsure of proper use of equipment, call
your local ParaBody distributor or call the ParaBody customer service department at [phone]
• NOTE: After making adjustments make sure all jam nuts are SECURELYTIGHTENED!
• This completes the assembly of the 880 SECOND STACK OPTION. If the 880 SHROUD OPTION was purchased refer to
the 880 SHROUD KIT assembly instructions.
ADJUSTMENT
ADJUSTMENT

16
FIGURE 1
STEP 1:
PRESS/LEG
CABLE
• NOTE: Follow these steps if assembling the SECOND STACK OPTION to a completely assembled (including cables)
880 GYM SYSTEM with LEG PRESS OPTION (already assembled to the 880), otherwise please refer to PAGE 5.
• REMOVE the PRESS/LEG CABLE as shown in FIGURE 1. Discard the PRESS/LEG CABLE. (NOTE: Remove pulleys for ease of
removal.)

SHORT LEG PRESS CABLE
FIGURE 2
STEP 2:
• Carefully remove and discard the SHORT LEG PRESS CABLE from the LEG PRESS as shown in FIGURE 2.
17
STEP 3:
FIGURE 3
• Remove the two 3/8 X 4-1/4” BOLTS, two 3/8 X 3-3/4” BOLTS, eight 3/8” WASHERS, PULLEY BRACKET and four 3/8” LOCK
NUTS from the REAR UPRIGHT and the BASE FRAME as shown in FIGURE 3.
3/8 X 4-1/4”
BOLTS
REAR
UPRIGHT PULLEYBRACKET
THREADED HOUSING
3/8 X 3-3/4” BOLTS

18
STEP 4:
FIGURE 4
• SECURELY assemble the STACK BASE (1) to the BASE FRAME using two 3/8 X 4” BOLTS (15), two previously removed 3/8 X
4-1/4” BOLTS, eight previously removed 3/8” WASHERS and four previously removed 3/8” LOCK NUTS as shown in FIGURE 4.
3/8 X 4” 15
3/8 X 4-1/4” BOLTS
BASE FRAME 1
STEP 5:
FIGURE 5
• Remove the SHORT LEG PRESS CABLE from the PULLEY PLATES and the PULLEY BRACKET as shown in FIGURE 5.
SHORT LEG PRESS
CABLE

STEP 6:
FIGURE 6
SHORTLEG
PRESS CABLE
• Remove the rest of the SHORT LEG PRESS CABLE from the FRAME as shown in FIGURE 6. (NOTE: Remove pulleys for
ease of installation.)
19
FRAME
BOOM
BRACKET

STEP 8:
FIGURE 8
• SECURELY assemble the PEC STATION PAD to the FRAME using two previously removed 3/8 X 3” BOLTS and two 3/8”
WASHERS (18). See FIGURE 8.
3/8 X 3”
STEP 7:
FIGURE 7
• Remove the PULLEY BRACKET, the PEC STATION PAD and two 3/8 X 3” BOLTS from the FRAME. Discard the PULLEY
BRACKET. See FIGURE 7.
PECSTATION PAD
FRAME
PECSTATION PAD
FRAME
0123456
1/2 1/2 1/2 1/2 1/2 1/2
20
3/8 X 3”
PULLEY
BRACKET
18