ParaBody 868 Mounting instructions

868
WEIGHT STACK OPTION
PRODUCT ASSEMBLY
INSTRUCTIONS SHEETS
RF.’~’ISION A

868 WEIGHT STACK OPTION ASSEMBLY PARTS LIST
SORT AND COUNTALL PARTS BEFORE BEGINNING ASSEMBLY
HARDWARE:
ITEM NAME/DESCRIPTION QTY
2.
3.
4.
5.
6.
7.
8.
9.
10.
I1.
3/8 X3-I/2 IN.BOLT............................................................................................................. 3
3/8 X 2-3/4 IN.BOLT............................................................................................................. 1
3/8 XI-1/2 IN.BOLT............................................................................................................. 1
3/8INWASHER..................................................................................................................... 3
3/8IN.LOCKWASHER........................................................................................................ 1
3/8IN.LOCKNUT................................................................................................................ 1
WEIGHTSTACKPIN............................................................................................................ I
3/8IN.SPACER..................................................................................................................... 2
WEIGHTPLATEBUSHING............................................................................................... 40
2IN.SQ.ENDCAP................................................................................................................. 5
WEIGHTSTACKCUSI-I1ON................................................................................................. 2
YqELDMENTS/PARTS:
ITEM NAME/DESCRIPTION
2.
3.
4.
5.
6.
7.
8.
BASEWELDMENT....................................................... (6452101)....................................... 1
TOPSUPPORTWELDMENT....................................... (6451701)....................................... 1
CABLE............................................................................ (6262901)........................................
GUIDEROD................................................................... (6374601)....................................... 2
HEADPLATE................................................................ (6223001)....................................... 1
WEIGHTSTACKSHAFT.............................................. (6284501)....................................... 1
4-.I/2X3/8X1 IN.PULLEY......................................... (3116101)....................................... 1
WEIGHTSTACKLABEL............................................. (6189501)....................................... 1
NOTE: BOLT LENGTHIS MEASUREDFROMTHE UNDERSIDE OF THE HEADOF TIlE BOLT.
BO:LT LENGTHRULER:
0 1 I26
I 1 1 I, I

868 WEI.GHT STACK OPTION ASSEMBLY INSTRUCTIONS
TO PREPARE THE 866 STRENGTH BUILDING SYSTEM TO ACCEPT868 WEIGHT SZ~CK
OPTION PLEASE USE THE FOLLOWINGSTEPS:
Detach the HIGHPULLEYCABLEfrom the CARRIAGEWELDMENTand remove the CABLE
from the machine. (THE BOLTIN FRONTOF THEHIGH PULLEYWILL NEEDTO BE
LOOSENED OR REMOVEDTO DISASSEMBLE THE CABLE)
Loosen and remove tlae PULLEYand RELATEDHARDWAREfrom between the PULLEY
MOUNTFLATS directly above the WEIGHTCARRIAGE. (PLEASE DISCARDTHESE
ITEMS)
Loosen the BOLTconnection of the SECONDPULLEYbetween the PULLEYMOUN’I["FLATS.
Also, loosen the BOLTconnection of the PULLEYMOUNTFLATSto the UPRIGHT
EXTENSION.
Loosen and remove the BOLTand RELATEDHARDWAREfrom the connection of the PULLEY
MOUNTFLATStOthe LAT UPRIGHT.Rotate the PULLEYMOUNTFLATSup an,:l remove the
CARRIAGEWELDMENT.LOOSELYreassemble the PULLEYMOUNTFLATS t~ the LAT
UPRIGHT.
¯Loosen and remove the two (2) BOLTS.andRELATEDHARDWAREfrom the connection of the
LATUPRIGHTto the BASEof the UPRIGHTFRAME.(PLEASE SAVETHEONE(1) 3/8 X
I/4 IN. BOLT,FIVE (5) 3/8 IN. WASHERS,ANDTHETWO(2) 3/8 IN. LOCKNU’I?S FOR
ASSEMBLYIN A LATER~TEP, ANDDISCARDTHE 3/8 X 3 IN. BOLT)
Insert two (2) 2 IN. SO. ENDCAPSinto each end of the BASEWELDMENT,and three (3) :2 IN.
ENDCAPSthe ends of the TOPSUPPORTWELDMENTas shown on drawing.

868 WEIGHT STACK OPTION ASSEMBLY INSTRUCTIONS
10.
13.
SECURELYassemble one (I) 4-1/2 X 3/8 X1 IN. PULLEY,and two (2) 3/8 IN. SPACERSIothe
SUPPORTWELDMENTas shown on drawing using one (1) 3/8 X 2-3/4 IN. BOLT,two (2~)3/8
WASHERS,and one (1) 3/8 IN. LOCKNUT.
LOOSELYassemble tile BASEWELDMENTto the BASEof the LATUPRIGHTas shown on the
CABLEROUTINGDIAGRAMin the following order:
LOOSELYassemble one (1) 3/8 X3-1/2 IN. BOLTalong with the CABLEto the inside hole of the
BASEWELDMENT.Re-use the three (3) 3/8 IN. WASHERS,and one (I) 3/8 IN. LOCKNUT
STEP 1. (PLEASE SEE THE CABLE ROUTING DIAGRAM)
LOOSELYassemble the EXISTING3/8 X 3-1/4 IN. BOLT,two (2) 3/8 IN. WASHERS,and one (1)
3/8 IN. LOCKNUTfrom STEPI for the outside hole of the BASEWELDMENT.(PLEASESEE
THE CABLE ROUTING DIAGRAM)
Insert the GUIDERODSinto the holes of the BASEWELDMENTas shownon drawing, andallow them
to tilt back. (NOTE: LUBRICATEGUIDERODSWITHA SILICONORTEFLONSPRAYTHAT
IS AVAILABLEAT MOSTHARDWARESTORES)
Slide two (2) WEIGHTSTACKCUSHIONS(RADIUSEDGEFACINGUP) down over the GUIDE
RODSas shown on drawing.
SECURELYassemble the WEIGHTSTACKSHAFTto the ltEAD PLATEas shown on d~:awing, using
one (1) 3/8 X I-1/2 IN. BOLT,one (1) 3/8 IN. LOCKWASHER,and one (I) 3/8 IN. WASHER.
Snap two (2) WEIGHTPLATEBUSHINGSeach, into twenty (20) WEIGHTPLATESas shown
(DETAILA).
USINGEXTREMECAREslide all twenty (20) WEIGHTPLATESdown over the GUIDERODS
onto the WEIGHTSTACKCUSHIONSas shown on drawing. (MAKESURETHATTEE KEY
HOLES OF THE WEIGHT PLATES ARE ALL FACING THE SAME WAY)
Slide the HEADPLATEASSEMBLYdown over the GUIDERODSonto the WEIGHTSTACKas
shownon drawing.
Slide the TOPSUPPORTWELDMENTover the GUIDERODSas shown on drawing.
Removethe NUTSand WASHERSflom the !wo (2) loosened BOLTconnections on tile PULLEY
MOUNTFLAT.S above the WEIGHTSTACKas shown. Swing the TOP SUPPORTWELDMENT
over the top of the two (2) BOI~TS.Whenthe TOPSUPPOR.Tis in position ,cplace these two (2)
existing BOLTSwith two (2) 3/8 X 3-1/2 IN. BOLTS(ONEATA TIME). SECURELYassemble
WASHERSand NUTSto the BOLTS. (SEE DRAWING)
SECURELYtighten the BOLTconnections of the BASEWELDMENTfrom STEP4. (MAKESURE
THATTHE LOWPIJIAA~.Y (.’ABIA{ IS RUNNINGVERTICALLYBEFORETIGHTENING)

868 .WEIGHT STACK OPTION ASSEMBLY INSTRUCTIONS
14. To assemble the WEIGHTSTACKCABLE,follow the cable routing diagram on drawing, and use the
followingsteps:
Route the threaded end of the WEIGHTSTACKCABLEover the HIGHPULLEYbetween the
PULLEYMOUNTFLATS.Then reassemble the one (1) 3/8 X 3-1/4 IN. BOLTand REL?~TED
HARDWAREto the hole in front of the HIGHPULLEY(IF NECESSARY).(DO NOTOVER
TIGHTEN BOLT) (MAKE SURE THAT THE CABLE IS BETWEENTHE PULLEY AND
BOLT)
Continue the CABLEdown to the SECONDPULLEYbetween the PULLEYMOUNTFLATS.
Pull the CABLEover this PULLEYand down to the PULLEYBLOCK.
¯Continuethe CABLEaround the TOPPULLEYof the PULLEYBLOCKand up to the PULLEY
of the TOP SUPPORTWELDMENTabove the WEIGHTSTACK..
Continue the CABLEover and down this PULLEYto the WEIGHTSTACK,and SECURELY
assemble the CABLEto the WEIGHTSTACKSHAFTof the HEADPLATEas shown i~a the
CABLE ROUTING DIAGRAM.
¯See CABLEROUTINGDIAGRAMfor help in completing this step.
15. Attach the WEIGHTSTACKLABELSto the WEIGHTSTACKas shown on drawing.
16. To select WEIGHT,rotate the WEIGHTSTACKSELECTORPIN clock wise 90 degrees, inse;t into the
slot of the desired WEIGHTPLATE,and rotate the PINback down.

01 AS SHOWN
pULLEYMOUNTFLATS (2~--~
UPRIGHTEXTENSION
UPRIGHTFRAME
EXISTING 3/8 IN LOCK NUT (2)~
BASE
3/8 IN WASHER(2)
3/8 X 2-3/4 IN
I
I
I
I
/
WEIGHTSTACKLABELS
WEIGHT PLATES (20)-
WEIGHT STACK CUSHION (2)-
BASEWELDMENT EXISTING3/

-4--1/2 X 3/8 X 1 IN PULLEY
5/8 X .3/8 X 3/8 1N SPACER(2)
2 IN SQENDCAP(.3)
S~.~-TOP SUPPORTWELDMENT.....
EXISTING,3/8 IN WASHER(4-)
~EXISTING3/8 IN LOCKNUT(2)
HEADPLATE
IN WASHER
IN LOCKWASHER
.3/8 X 1-1/2 IN BOLT
’,’,;EIGHT PL.ATE E:USHING (2)
WEIGHT PLATE
DETAIL A
GUIDE ROD (2)
SERIAL NUMBER
EXISTING3/8 X ,3-1/4 IN BOLT
‘3/8 X 3-1./2 IN
ILEBETWEEN WASHERS
WASHER (5)
PULLEY BLOCK
CONNECTTO WEICHTSTACK
o
CABLE ROUTING DIAGRAk4