Parker LINKnet TechBox Series User manual

LINKnet
TechBox
LINKnet is compatible with the software DSE version 3.00 or greater.
Product
Manual
HA473865U001
Issue 1
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2
!
Safety Information
Please read this information BEFORE installing the equipment.
Intended Users
This manual is to be made available to all persons who are required to install, configure or service equipment described herein,
or any other associated operation.
The information given is intended to highlight safety issues, and to enable the user to obtain maximum benefit from the
equipment.
Application Area
The equipment described is intended for industrial motor speed control using DC or AC motor controllers, with DC motors AC
induction or AC synchronous machines.
Personnel
Installation, operation and maintenance of the equipment should be carried out by qualified personnel. A qualified person is
someone who is technically competent and familiar with all safety information and established safety practices; with the
installation process, operation and maintenance of this equipment; and with all the hazards involved.
REFER TO YOUR MAIN PRODUCT MANUAL FOR SPECIFIC SAFETY
INFORMATION ABOUT THE DEVICE YOU ARE CONTROLLING
IMPORTANT
It is required that the user be familiar with navigating through the drive MMI menus, be able
to select functions and set values and options. For further reading on this topic, refer to the
appropriate drive instruction manual. If using DSE890 or DSELite it is required the user must
be familiar with the software packages.
2014 Parker Hannifin Corporation
All rights strictly reserved. No part of this document may be stored in a retrieval system, or transmitted in any form or by any means to persons
not employed by a Parker SSD Drives company without written permission from Parker SSD Drives.
Although every effort has been taken to ensure the accuracy of this document it may be necessary, without notice, to make amendments or
correct omissions. Parker SSD Drives cannot accept responsibility for damage, injury, or expenses resulting therefrom.
Windows is a registered trademark of Microsoft Corporation in the United States and other countries.
Printed in the USA
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Contents
Contents ......................................................................................................................3
Chapter 1 - An Overview.............................................................................................5
6053-LNET-00 TechBox...........................................................................................5
6055-LNET-00 TechBox...........................................................................................5
Further Reading .......................................................................................................5
Product Features......................................................................................................6
Part Number and Identification.................................................................................6
Ethernet Protocols supported:..................................................................................6
Software Requirements:...........................................................................................6
Hardware supported:................................................................................................6
Chapter 2 - Installation ...............................................................................................7
Installing the Option..................................................................................................7
Wiring Requirements:...............................................................................................7
Fitting the TechBox to the frame B AC690+ Drives................................................11
Fitting the TechBox to a DC590+ and AC690+ frames C and above......................12
Chapter 3 - Initial Set-up...........................................................................................13
There are 2 ways to communicate to the LINKnet Techbox: USB & Ethernet .......13
IP addressing information.......................................................................................13
Configuring the LINKnet Techbox IP addressing....................................................13
Setting the Node Address.......................................................................................14
Installing the USB driver for DSE and the LINKnet Techbox ..................................14
Setting the computer IP Address for LINKnet access via Ethernet.........................15
Configuring the Drive..............................................................................................17
Chapter 4 - Using DSE Macros and Templates.......................................................19
Node Addressing the LINKnet Modules..................................................................19
AC690+ and DC590+ Macros/Templates...............................................................19
690+ Macro Sample Configuration.........................................................................24
Watchdog Circuit....................................................................................................
25
Chapter 5 – Connecting to the LINKnet Techbox...................................................26
Command / Get Info...............................................................................................26
Installing and updating a configuration for the first time..........................................27
Chapter 6 – Troubleshooting ...................................................................................28
Health and Run LED’s............................................................................................28
Power on LED........................................................................................................28
Chapter 7 – Programming TS8000...........................................................................30
Modbus Settings.....................................................................................................30
Appendix A - Sequencing States ...........................................................................31
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Chapter 1 - An Overview
The LINKnet TechBox/TechCard option allows standard drives to be a part of the LINKnet Ethernet network.
A computer may be used to provide supervision and monitoring for each drive and other modules in the
system.
6053-LNET-00 TechBox
This techbox is to be used with the AC690+ frame B. The 6053-LNET-00
fits into the same location normally occupied by the keypad. If the keypad is
needed for the application, it may still be used with a remote mounting kit.
An auxiliary 24VDC power supply input allows the techbox to be powered
separately from the drive. If the drive shuts down, the network remains
intact.
6055-LNET-00 TechBox
This techbox is to be used with the DC590+ all frames and AC690+ frames
C and higher. The 6055-LNET-00 plugs into the right side technology box
slot beneath the front cover of the drive. The left side location is reserved
for feedback technology options. The keypad is unaffected by the presence
of a techbox. An auxiliary 24VDC power supply input is provided allowing
the techbox to be powered separately from the drive. In the event of a drive
shut down, the network integrity remains intact.
Further Reading
AC690+ Drive Instruction Manuals
DC590+ Drive Instruction Manual
Figure 1 – 6053 LINKnet Techbox
Figure 2 – 6055 LINKnet Techbox
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Product Features
•Available for AC690+ and DC590+ products
•Compact 5H x 3W x 1D inches
•Easy snap on installation
•Eliminates hard wired signal connections
•Standalone processing with built in macros
•Auxiliary power supply input for network backup
•Indicator LED’s for Drive and power On status
•Direct tag access for all drive parameters
Part Number and Identification
The Option can be supplied with the drive or independently.
•DC590+ Drive
Supplied with the DC590+ drive: 590P/xxxx/xxx/xxxx/xx/LNET/xxx/xxxx
Enclosed in a “Technology Box” for use with the 590+ all Frames: 6055-LNET-00
•AC690+ Drive
Supplied with the AC690+ drive: 690PB/xxxx/xxx/x/x/xxxx/xxxx/xxxx/LNET/xxx/xxxx
690P/xxxx/xxx/xxxx/xx/xxx/ LNET /xxx/xxx /xxx/xxxx
Enclosed in a “Technology Box” for use with the 690+ Size B: 6053-LNET-00
Enclosed in a “Technology Box” for use with the 690+ Sizes C+: 6055-LNET-00
Ethernet Protocols supported:
LINKnet supports the following Ethernet protocols:
1. Modbus UDP/IP Master for Wago support.
2. Modbus TCP/IP Slave – Supports TS8000 and PLCs
Software Requirements:
1. The software DSE (Drive System Explorer) & DSELite version 3.00 or greater supports LINKnet.
Hardware supported:
1. The 690+ drive with firmware version 5.x
2. The 590+ drive with firmware version 8.10 or greater only. If the firmware version is 8.9 or less, the drive
can be flashed to the latest firmware version using DSELite.
3. The 590+ drives with firmware version 5.x and 7.x drives.
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Chapter 2 - Installation
Installing the Option
WARNING
Before installing, ensure that the drive power is switched off and cannot be switched on
accidentally by other personnel.
Wait 5 minutes after disconnecting power before working on any part of the system or
removing the covers from the drive.
Wiring Requirements:
Use only Cat 6 Shielded Ethernet, patch or crossover cable.
Cable Connections
PIN
Signal
1
TD+
2
TD-
3
RD+
4
Termination
5
Termination
6
RD-
7
Termination
8
Termination
Cable Specifications – patch or crossover
Cable Type
Maximum Node-to-Node
Distance (m)
CAT6
Shielded
100
LINKnet operates at the nominal rate of 100 Mbit/s.
USB
Ethernet
TB 9
CAN
TB 1
+24VDC
Figure 3 - LINKnet Techbox Connections
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24VDC External Power Terminal block
Techbox TB 1
PIN 1
PIN 2
6053-LNET-00
+24VDC
0V
6055-LNET-00
+24VDC
0V
(The +24V terminal is always on the inboard terminal)
Figure 5 - LINKnet Terminations
TB 9
1
TB 1
1
TB 9
2
TB 9
3
TB 9
4
TB 1
2
TB 1
2
TB 1
1
TB 9
4
TB 9
3
TB 9
2
TB 9
1
6053-LNET-00
TECHBOX
6055-LNET-00
TECHBOX
Ethernet cable
USB to computer
USB to computer
External Power
To Ethernet Switch
6053-LNET-00
TECHBOX
6055-LNET-00
TECHBOX
Figure 4 -Sample LINKnet Network
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Ethernet Connection – (RJ45)
The Ethernet port is primarily intended for peer to peer communications with other modules in the system.
Other functions include direct support between the LINKnet module and a PC, ModBus TCP/UDP access to
remote I/O, HMI’s and PLCs. A computer connected to the Ethernet connector on the LINKnet module or via
an Ethernet switch, can be used to install LINKnet configurations or monitor (Go On line) with any element
within the LINKnet network. SSD Drives graphic configuration software package Drive System Explorer 890
(DSE890) version 3.0 and all subsequent versions support LINKnet. If you have an older version, updates
may be obtained simply by contacting Parker SSD Drives Product Support.
Firmware cannot be installed into a LINKnet module, over Ethernet. The USB port must be used.
USB Computer Connection – USB mini B connector.
A computer connected to the USB socket on a LINKnet module can be used to install configurations, install
firmware or monitor (Go On line) with a LINKnet Techbox. The USB cable can also supply power to the
individual LINKnet module. The connector is a USB mini B socket. A USB cable is supplied with the
DSE890 software package. The connected LINKnet Techbox can also forward (act as a gateway for)
commands to other LINKnet Techbox connected via Ethernet. When using DSE the entire LINKnet network
can be viewed using this connection. Since the USB cable can supply power to the LINKnet Techbox, a
Powered USB Hub may be required, as some PC’s may not have enough power on the USB port, to properly
power the Techbox. If the USB cable is connected to the LnTB and it does not have the required amount of
power to power the Techbox, the Module Status LED will flash in the Power Fail mode and communications
will not be established.
If using this method to communicate to the LINKnet Techbox, the USB cable MUST be connected to the
Techbox first, then launch DSE. If DSE is launched first and then you connect the USB cable to the Techbox,
communications will not be established. (The USB driver does not get loaded into Windows until the USB
cable is connected to the Techbox. Once this driver is loaded into Windows, DSE can detect it. DSE can only
detect drivers, if it is closed.)
DSE must always be closed before connecting the USB cable to the Techbox.
External Power Connection (Optional) Terminal Block (TB 1)
The LINKnet Techbox incorporates a switch mode power supply. When the LINKnet Techbox is fitted to the
590+ or 690+ drive, the power will be supplied from the drive. If power is supplied externally from the
Terminal Block TB1 connector, the Techbox will be powered from this external supply and not the drive.
Note: Power requirements: 200ma @24Vdc with a 15 to 30Vdc range. 320 mA @ 15 Vdc and 160 mA
@ 30 Vdc.
24VDC External Power Terminal block – 2 pin connector (TB 1)
The plug-in connectors for TB1 are physically different for the 6055-LNET-00 TechBox, and the 6053-
LNET-00 TechBox.
Techbox TB 1
PIN 1
PIN 2
6053-LNET-00
+24VDC
0V
6055-LNET-00
+24VDC
0V
(The +24V terminal is always on the inboard terminal)
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CAN peer-to-peer Terminal block – 4 pin connector (TB 9)
This option is not implemented yet
The CanOpen port will support peer to peer communication of run time data between LINKnet TBs and
other LINKnet nodes on a system. The plug-in connectors for TB1 are physically different for the 6055-
LNET-00 TechBox, and the 6053-LNET-00 TechBox.
Techbox TB 9
PIN 1
PIN 2
PIN 3
PIN 4
6053-LNET-00
CAN L
SHLD
CAN H
0V
6055-LNET-00
CAN L
SHLD
CAN H
0V
(The CAN L (pin 1) terminal is always on the inboard terminal)
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Fitting the TechBox to the frame B AC690+ Drives
WARNING!
Ensure that all power is off
prior to working on the drive
The option is supplied as a “6053-
LNET-00 Technology Box” which
fits into the front of the AC690+
drive in place of the keypad or blank
cover.
•Remove the terminal cover and
screws.
•Plug the ribbon cable into the
back of the TechBox and into the
socket on the AC690+B drive
•Snap the TechBox into place in
the recess on the front of the
AC690+B
•Make all user-wiring connections.
Connect all shields to the ground
post on the chassis. Make a
connection from the TechBox
TB1 ground terminal to the
ground post on the chassis.
•Re-install the terminal cover
securely with the screws.
Note: If permanently using the keypad with the Technology Box fitted, mount the keypad remotely
using the Panel Mounting Kit with part number (6052). The connecting lead enters the
AC690+ drive through the gland plate.
Figure 6 – 6053 LINKnet Installation
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Fitting the TechBox to a DC590+ and AC690+ frames C
and above
The option is supplied as a “6055-LNET-00 TechBox” which fits into the lower right front of the
AC690+C - K drive.
Note: The 6055-LNET-00 TechBox does not affect the operation of the 6051/6901 keypad.
WARNING!
Ensure that all power is off
prior to working on the drive.
•Remove the terminal cover.
•Plug the techbox into the socket located in the lower right side of the AC690+ C-K drive.
•Tighten the screw to secure the techbox to the drive. This also serves as a ground connection for the
TechBox.
•Make all user-wiring connections. Connect all shields to the ground post on the chassis.
•Re-install the terminal cover securely with the screws.
AC690+ C-F frames
DC590+ all frame sizes
Figure 7 – 6055 LINKnet Installation
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Chapter 3 - Initial Set-up
There are 2 ways to communicate to the LINKnet
Techbox: USB & Ethernet
The USB port is primarily intended to use for initial set up of the Techbox and setting up of the IP address.
But it can be used to install configurations, install firmware and monitor the entire LINKnet System. All of the
nodes in the system will appear in the DSE Module List when using the USB. Also if there are Ethernet issues
or IP address conflicts, the USB port can be used to directly connect to each Techbox for analysis. When
using the USB for the first time, the USB driver must be installed. Refer to Installing the USB driver for DSE
and the LINKnet Techbox at the end of this section.
An Ethernet connection can also be used to connect to the LINKnet Techbox. It will have a faster connection
than the USB method. A pc can be connected directly to the Ethernet port or it can be connected to the
Ethernet switch where all of the modules in the system will appear in the DSE Module List. When
communicating to the LINKnet modules via Ethernet, the computer must be on the same subnet and the
LINKnet modules. For set up instructions on using Ethernet communications, see page 15 to or if in DSE go
to HELP / LINKnet Support / Setting the computer IP Address for LINKnet access.
IP addressing information
Each LINKnet Techbox must have a unique IP address. Each LINKnet Techbox has a unique default IP
shipping address of 192.168.1.xxx. The last 3 digits will be random for each Techbox in the range of 1-127.
When the LINKnet TB is powered up in a system and it has the default shipping configuration, it will self
assign a unique address on each Techbox. At this point DSE can be launched and all of the LINKnet
Techboxes will appear in the Module List. (If there are duplicate IP Addresses, communications will not
establish between the Techboxes and DSE will not obtain a Module List.) Now the
custom configurations can be installed to each individual TB.
In a LINKnet configuration there is a System Control block which contains a place to
set the IP address. If no IP address is entered, the default shipping address of
192.168.1.xxx will be used and the TB will be self assigned an IP address in the
range of 1 - 127.
If an IP Address is entered in the System Control block, it will override the self assigned IP address.
It is recommended that an IP Address be assigned to each LINKnet TB. It is recommended that the LINKnet
configuration address be used as the last 3 digits of the IP address. Thus if the configuration address is 10 the
IP address would be 192.168.1.10
Configuring the LINKnet Techbox IP addressing
There are two ways to set the IP Address. One way is to set the IP Address is in the SYSTEM CONTROL
function block, which is located in the LINKnet configuration, as shown below. If you enter an IP Address
you MUST also enter the Subnet Mask address. If the IP Address in the SYSTEM CONTROL block is left at
0.0.0.0, the IP Address which is currently in the Techbox will be used. If an IP Address is set in the SYSTEM
CONTROL block, it will override the present IP Address which is in the Techbox.
The remaining way is to use the USB cable and connect it directly to the individual TechBox via the USB port
on the Techbox. The USB cable will supply power to the Techbox so it does not have to be fitted to a drive.
To use this method, connect the USB cable to the LINKnet Techbox, then launch DSE and go to
COMMAND / REFRESH FULL. The module will appear in the MODULE LIST. Then do a COMMAND /
SET IP ADDRESS. Enter the desired IP ADDRESS. Then do a COMMAND / GET INO and verify this data
in the SCRATCHPAD. Because of the way the USB driver loads and unloads from Windows, there is a
specific procedure which must be followed. Connect the USB cable to the Techbox first then launch DSE.
DSE can’t be open when connecting the USB cable to the Techbox. The USB driver will not load, thus the
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module will not appear in the MODULE LIST. Thus if you are setting the IP ADDRESS on multiple
Techboxes, after removing the USB cable from the Techbox, DSE must be closed. Then connect the USB
cable to the next Techbox, then launch DSE and repeat the procedure.
The IP address of the Techbox will be set as long as there is no IP address entered in the System Control
block. It must have an address of 0.0.0.0
If there is an IP address entered in the System Control block it will get over ridden with the set entered
address.
Setting the Node Address
Up to 127 LINKnet nodes can be addressed in the LINKnet configuration. Thus the NODE ADDRESS range
is 1 – 127.
To set the Node Address go to EDIT / Net Address and set the Node Address. The NodeAddress in the
example shown below is address 10.
There is no limitation on the IP address, but they all MUST be on the same subnet.
The SYSTEM CONTROL block is
located in the LINKnet configuration.
Installing the USB driver for DSE and the LINKnet
Techbox
When using the LINKnet Techbox for the first time, the USB STMicroelectronics Virtual COM driver
must be installed, so DSE can communicate to the LINKnet Techbox. To do this launch DSE, go to the menu
on the top, called Help / Installing the USB Driver / For a LINKnet Techbox. View this document and
follow the instructions.
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Setting the computer IP Address for LINKnet access via
Ethernet
When communicating to the LINKnet via Ethernet, the computer must be on the same subnet. To change the
pc settings:
1. From the START menu, open the Control Panel and select “Network and Sharing Center” or “Network
Connections” depending on the version of Windows you’re running.
2. In the window that comes up, click on “Local Area Connection”. That should bring up a dialog that
looks something like the following:
3. Click on the Properties button to bring up the Local Area Connection Properties dialog. On Windows 7
it should look something like this (it will be slightly different for XP):
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4. Double click on “Internet Protocol Version 4 (TCP/IPv4)” (“Internet Protocol TCP/IP” in XP) and that
should bring up the Internet Protocol Dialog that should look something like:
5. Click on the selection “Use the following IP address” and enter 192.168.1.197 for the IP address and
255.255.255.0 for the Subnet mask. Make sure “Use the following DNS server addresses” is also
selected, but you don’t have to enter anything for that. It should look something like:
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Configuring the Drive
The first step in using the technology option is configuring the drive to accept the
TechBox. The keypad (MMI), DSE890 (SSD Drives’ device level configuration
software), must be used to configure the TEC OPTION function block parameters
inside the drive before commissioning the LINKnet technology option.
The parameter names/functions in this function block are inter-dependent and will
change with different parameter values and various technology options.
The Function Block diagram below shows the DSE890 parameter names, which are
also displayed on the MMI if no Option is fitted or an incorrect TYPE is selected
for the fitted Option.
Under TYPE, select LINK
Parameter Descriptions
TYPE
Range: Enumerated - see below
Selects the type of TechBox.
Enumerated Value : Technology Option
0 : NONE
1 : RS485
2 : PROFIBUS DP
3 : LINK
4 : DEVICENET
5 : CANOPEN
6 : LONWORKS
7 : TYPE 7
MMI Menu Map
1
SETUP PARAMETERS
2
FUNCTION BLOCKS
3
SERIAL LINKS
4
TEC OPTION
TEC OPTION TYPE
TEC OPTION IN 1
TEC OPTION IN 2
TEC OPTION IN 3
TEC OPTION IN 4
TEC OPTION IN 5
TEC OPTION FAULT
TEC OPTION VER
TEC OPTION OUT 1
TEC OPTION OUT 2
IMPORTANT
The user must be familiar with navigating through the drive MMI menus,
be able to select functions and set values and options. For further reading
on this topic, refer to the appropriate drive instruction manual. If using
DSE890, the user must be familiar with the software package
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FAULT
Range: Enumerated
- see below
The fault state of the Technology Option card.
Enumerated Value : Fault State
0 : NONE: Normal operating mode.
1 : PARAMETER: Confirm that tag exists in the LINK Configuration.
2 : TYPE MISMATCH: Confirm that type of tag is valid.
3 : SELF TEST: The self test has failed. Replace TechCard/TechBox.
4 : HARDWARE: Hardware error. Replace TechCard/TechBox.
5 : MISSING:TechCard/TechBox not installed/
VERSION
Range: 0000 to FFFF
The version of the Technology Option. If no option is fitted then the version is set to zero.
INPUTS (1
–5)
Range: 0000 to FFFF
Not used with the LINK Technology Option
OUTPUTS (1
–2)
Range: 0 to 9999
Not used with the LINK Technology Option
Other Function blocks
While configuring the “TEC OPTION”, you may also insert other Link function blocks into the TechBox
template. This can be done by using DSE890.
DSE890
When configuring the “TEC OPTION” function block using DSE890 the TechBox and drive can be
programmed completely using the DSE890. Drive System Explorer (DSE890) provides the TechBox
templates for the DC590+ and AC690+ drives.
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Chapter 4 - Using DSE Macros and Templates
Node Addressing the LINKnet Modules
Each LINKnet module must have a unique Node Address assigned to it.
The range allowed in DSE is 1 to 127.
AC690+ and DC590+ Macros/Templates
The DSE program has pre-configured macros for the AC690+ and the DC590+. These macros contain a
template for the specific drive. The internal drive parameters are programmed via the template and are stored
in the TechBox/TechCard. The macros are loaded every time the drive is energized; thus all drive parameters
are loaded into the volatile memory. DSE version 3.0 or a subsequent revision is required.
Additional LINK function blocks may be inserted into the Techbox/Techcard configuration.
AC690+ Macro Template
The 690+ macro is selected from the File/New drop down menu as shown below. This 690+_v5 supports a
690+ drive with firmware version 5.x. If the drive is an earlier firmware version, it can be field upgradeable to
the latest firmware, by using DSELite.
DC590+ Macro Template
The 590+ macro is selected from the File/New drop down menu in DSE. There are two choices: the 590+ v5
LINKnet Techbox for a 590+ drive with firmware version 5.x and a 590+ v8 LINKnet Techboxfor a 590+
drive with firmware version 8.x drive. In DSELite the choices are the 590v5_f1.LKN and the
590v8_f1_.LKN.A 590+ v5 template will install into a firmware version 5, 7 or 8 drive. A 590v8f1.LNK
template will install into a firmware version 8 drive only. Note: When using a v8 drive, make sure the
firmware version is at least version 8.10 or later.
Select the applicable configuration for your drive. The program will prompt you for the module name.
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The 590+ macro has some preconfigured inputs and outputs as default. If another tag or parameter is needed,
it can be added inside the macro. It is possible to use both the drives’ internal function blocks and the Link
function blocks. Simply double-click on the macro to access the 590+ internal function blocks.
LINKnet Product Manual HA473865U001 Issue 1
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