Parker OIL-X Series User manual

OIL-X
COMPRESSED
AIR FILTER
Filters for Compressed Air
USER GUIDE: 17 118 6004 08/19 Rev A
Maintenance Guide: 171186001
Installation & Setup Guide: 171186002
Filtration
User Guide
(EN)
P010 - P055 (WS, A0, AA, ACS)

CONTENTS
04
05
09
11
16
13
18
19
22
21
23
20
12
17
07
10
14
02 OIL-X Compressed Air Filter - User Guide. ©2019.
– Installing the OIL-X System
– Installation Recommendations – Model Coding
– Water Separator Flow Rates
– Filter Flow Rates
– Technical Data
– Filter Flow Rates
– Declaration of Conformity
– Accessories / Spare Parts
– Parker Worldwide
– Filter Weights and Dimensions
– System Depressurisation
– Filter Bowl Removal
– Removal of Element from Filter Bowl
– Automatic Drain Replacement
– Service Reminder Label
– System Start-up Procedure
– Maintenance Intervals
– Insertion of Replacement Element into Filter Bowl
– Replacement of Filter Head O Ring Seal
– Reconnecting the Filter Bowl with Head
– Start-Up Procedure
– Running Conguration
– Water Separator Weights
and Dimensions
– Video: How–To Guide

03 OIL-X Compressed Air Filter - User Guide. ©2019.
INSTALLATION
RECOMMENDATIONS

04 OIL-X Compressed Air Filter - User Guide. ©2019.
INSTALLING THE OILX SYSTEM
Direction of
air flow.
Models 050 and
055 only
MODELS 050
AND 055 ONLY
e lower closure plate may move when the lter is
not pressurised
e lower closure plate is a non serviceable item and
should never be removed.
WS
1
3
4
2
AO
AA
90o
DIFFERENTIAL PRESSURE INDICATOR
Fitted as standard to AA & AO filters.
Hand tighten mounting screws and then torque to 2.5 Nm in sequence as shown - 1,2,3,4
No DPI fitted to ACS or WS models.
Before pressurising the lter ensure that the head and bowl are correctly tted and that the locking detail is properly aligned as shown in
the maintenance section of this manual.

INSTALLATION RECOMMENDATIONS
It is recommended that the compressed air is treated prior to entry into the distribution system and also at critical usage
points / applications.
Installation of compressed air dryers to a previously wet system could result in additional dirt loading for point of use lters for a period
whilst the distribution system dries out.
Filter elements may need to be changed more frequently during this period.
For installations where oil-free compressors are used, water aerosol and particulate are still present, general purpose and high eciency
grades should still be used.
A general purpose lter must always be installed to protect the high eciency lter from bulk liquid aerosols and solid particulate.
Install purication equipment at the lowest temperature above freezing point, preferably downstream of after coolers and
air receivers.
Point of use purication equipment should be installed as close to the application as possible.
Purication equipment should not be installed downstream of quick opening valves and should be protected from possible reverse ow
or other shock conditions.
Purge all piping leading to the purication equipment before installation and all piping after the purication equipment is installed and
before connection to the nal application.
If by-pass lines are tted around purication equipment, ensure adequate ltration is tted to the by-pass line to prevent contamination
of the system downstream.
Fit drain lines from the coalescing lters directly to a condensate separator. If it is not possible to connect the drain lines directly to a
separator, the lines should be vented in to a condensate manifold (vented at one end) and then in to a single inlet of a condensate
separator.
Provide a facility to drain away collected liquids from the purication equipment.
Collected liquids should be treated and disposed of in a responsible manner.
05 OIL-X Compressed Air Filter - User Guide. ©2019.

06 OIL-X Compressed Air Filter - User Guide. ©2019.
START-UP
PROCEDURE

STARTUP PROCEDURE
RUNNING CONFIGURATION
Before pressurising the lter ensure that the head and bowl are correctly tted and that the locking detail is properly aligned.
Slowly open the inlet valve (01) to gradually pressurise the lter and wait 1 minute (02) before slowly opening the outlet valve (03)
to re-pressurise the downstream piping.
Note: Do not open inlet or outlet valves rapidly or subject unit to excessive pressure dierential as damage may occur.
0 bar
7 bar
07 OIL-X Compressed Air Filter - User Guide. ©2019.
01
03
WS AA AO
1 Minute
02
WS AAAO

08 OIL-X Compressed Air Filter - User Guide. ©2019.
PRODUCT
MAINTENANCE

MAINTENANCE INTERVALS
09 OIL-X Compressed Air Filter - User Guide. ©2019.
To ensure optimal lter performance the OIL-X Grade AO and OIL-X Grade AA coalescing and dry particulate lter elements require
changing every 12 months (8736 hours) along with the automatic oat drain.
Unlike coalescing and dry particulate lter elements which are changed annually to guarantee compressed air quality, the lifetime of an
adsorption lter element / cartridge can be attributed to various factors and will require more frequent changes. Factors aecting the
lifetime of adsorption lters are:
Oil vapour concentration
e higher the inlet concentration of oil vapour, the faster the adsorption material capacity will be used, resulting in reduced adsorption
lter element / cartridge lifetime.
Bulk oil
Adsorption lters are designed only to reduce oil vapours and odours, not liquid oil or oil aerosols. Poorly maintained or non-existent
pre-ltration (coalescing lters) will cause the adsorption lter capacity to be used quickly resulting in reduced adsorption lter element /
cartridge lifetime.
Temperature
Oil vapour content increases exponentially to inlet temperature, reducing adsorption lter element / cartridge lifetime. Additionally, as
temperature increases, the adsorption capacity of the adsorbent material decreases, again reducing adsorption lter element / cartridge
lifetime.
Relative Humidity or Dewpoint
Wet air reduces the adsorptive capacity of the adsorbent material, reducing adsorption lter element / cartridge lifetime. Ideally, in-line
adsorption lters should always be placed downstream of a compressed air dryer to prolong adsorption lter element / cartridge lifetime.
Compressor oil changes
When compressor oil is changed, the new lubricant burns o “light ends” which increases the oil vapour content for hours or even weeks
afterwards. is increase in oil vapour content is adsorbed by the adsorption lter element / cartridge, reducing the adsorption lter
element / cartridge lifetime.
OIL-X Grade ACS Adsorption Filters
e performance of the OIL-X Grade ACS element is based upon a nominal inlet temperature of 21°C, with a pressure dewpoint of -40°C
and a maximum oil vapour inlet concentration of 0.018mg/m3. Under these conditions, OIL-X Grade ACS will have a lifetime of 650
hours. Operating OIL-X grade ACS at higher inlet temperatures / higher inlet oil vapour concentrations / or before a refrigeration or
adsorption dryer will result in lower adsorption lter lifetime. Replace the carbon lter element upon detection of vapour, odour or taste.
OIL-X Grade ACS are recommended for point of use applications only where frequent element changes are acceptable.
OIL-X Grade OVR Adsorption Filters
Unlike in-line adsorption lters (OIL-X Grade ACS), OIL-X Grade OVR adsorption lters are sized and selected to not only provide
consistent air quality but to also provide 12 months of cartridge life. is 12 month (6000 hours for models OVR 100 ~ OVR 250 and
8736 hours for models OVR 300 ~ OVR 550) cartridge life is dependent upon sizing for the following inlet parameters: maximum inlet
temperature / compressor type, minimum inlet pressure, position in system (before or after a dryer) and inlet oil vapour content. OIL-X
Grade OVR adsorption lters are designed for both plant scale (compressor room) and point of use applications.

SYSTEM DEPRESSURISATION
FILTER BOWL REMOVAL
Slowly close the inlet (01) and outlet (02) valves and depressurise the lter (03) using the drain.
Unscrew the lter bowl (01 & 02) and remove the used element (03).
Note: A strap wrench may be required for the removal of the 050 & 055 lter bowl.
10 OIL-X Compressed Air Filter - User Guide. ©2019.
Caution
0 bar / 0 psi
01
02
03
Caution
0 bar / 0 psi
Safety Gloves
Dispose Safely
01
02

REMOVAL OF ELEMENT FROM FILTER BOWL
AUTOMATIC DRAIN REPLACEMENT
Remove the element from the lter bowl.
Unscrew the automatic drain (01) and discard (02). Fit the new drain (03) and tighten (04).
11 OIL-X Compressed Air Filter - User Guide. ©2019.
2.5N/m
Dispose Safely
01
04
03
02
03

INSERTION OF
REPLACEMENT ELEMENT
INTO FILTER BOWL
REPLACEMENT OF FILTER
HEAD O RING SEAL
RECONNECTING THE FILTER BOWL WITH HEAD
Insert the new element into the lter bowl ensuring that
the lugs are seated correctly in the grooves.
Replace the O-ring located in the lter head with the new
O-ring provided.
Ret the lter bowl and head ensuring that the threads are fully engaged (01) and the locking details are aligned (02).
Note: To ensure that the bowl is fully engaged into the head, the 010-030 bowl requires 360oof rotation until the thread stop, 720o
for the 035-045 bowl and 540o for the 050-055 bowl.
12 OIL-X Compressed Air Filter - User Guide. ©2019.
Ensure to lubricate the O-ring and
threads with a suitable acid free
Petroleum jelly.
02
01
Upto 720o

Do not open inlet or
outlet valves rapidly
or subject unit to
excessive pressure
dierential as
damage may occur.
SERVICE REMINDER LABEL
SYSTEM START UP PROCEDURE
Attach the element change date label to the lter bowl and write on the date the element is to be replaced. i.e 12 months after
element change.
Slowly open the inlet valve (01) to gradually pressurise the lter and wait 1 minute (02) before slowly opening the outlet valve (03)
to re-pressurise the downstream piping.
13 OIL-X Compressed Air Filter - User Guide. ©2019.
Do not use solvents
or alcohol to
clean the labels as
this could cause
damage.
0 bar / 0 psi
7 bar / 100 psi
01
1 Minute
02
03

14 OIL-X Compressed Air Filter - User Guide. ©2019.
STILL STUCK? WATCH THE HOWTO GUIDE
WHAT YOU’LL FIND IN THIS VIDEO
Installing the OIL-X System
Start-up Procedure
System De-pressurisation
Filter Bowl Removal
Removal of Element from Filter Bowl
Automatic Drain Replacement
Insertion of Replacement Element into Filter Bowl
Replacement of Filter Head O Ring Seal
Reconnecting the Filter Bowl with Head
Service Reminder Label
System Start-up Procedure
Watch this guide via Parker Hannin

15
TECHNICAL
SPECIFICATION

MODEL CODING EXAMPLE
PRODUCT SELECTION
Stated ows are for operation at 7 bar g (100 psi g) with reference to 20oC, 1 bar a, 0% relative water vapour pressure.
For ows at other pressures apply the correction factors shown.
MODEL
ELEMENT
GRADE PREMIUM ENERGY EFFICIENT ELEMENT THREAD TYPE DRAIN OPTION DP INDICATOR
A = 1/4”
B = 3/8”
C = 1/2”
D = 3/4”
E = 1”
G = 1 1/2”
H = 2”
I = 2 1/2”
J = 3”
G = BSPP
N = NPT
F = Float
M = Manual
X = None
I = Incident Monitor
WS
AO
AA
ACS
AA P 030 A G F I
P 3 digit code as
shown below
MODEL SIZE PORT SIZE
16 OIL-X Compressed Air Filter - User Guide. ©2019.
WATER SEPARATOR FLOW RATES
CFP –Correction Factor Minimum Inlet Pressure (Water Separators)
MODEL PORT SIZE L/S M3/MIN M3/HR CFM
P010A
P020D
P045I
P010C
P035G
P025E
P055J
P010B
P025D
P050I
P015C
P040H
P030G
[ ]
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¼
¾
2½
½
1½
1½
1
3
⅜
¾
2½
½
2
10
40
350
10
350
110
800
10
110
800
40
350
110
0.6
2.4
21.0
0.6
21.0
6.6
48.0
0.6
6.6
48.0
2.4
21.0
6.6
36
144
1260
36
1260
396
2880
36
396
2880
144
1260
396
21
85
742
21
742
233
1695
21
233
1695
85
742
233
WS
Minimum Inlet
Pressure
bar g 16151413121110987654321
232218203189174160145131116100877358442915
0.680.710.730.760.790.820.850.890.941.001.141.331.592.002.634.00
psi g
WS
WS
WS
WS
WS
WS
WS
WS
WS
WS
WS
WS
Correction Factor 0.680.710.730.760.790.820.850.890.941.001.141.331.592.002.634.00

TECHNICAL DATA
MODEL FILTER MODELS
MIN
OPERATING
PRESSURE
MAX
OPERATING
PRESSURE
MIN
RECOMMENDED
OPERATING TEMP
MAX
RECOMMENDED
OPERATING TEMP
BAR G BAR G OCOCPSI G PSI G OFOF
Note: AO / AA / WS grade lters for use up to 16 bar g (232 psi g) are supplied with a oat drain [F] as standard.
For pressures between 16 and 20 bar g (232 and 290 psi g) a manual drain [M] must be used.
ACS grade lters are supplied with a manual drain [M] as standard.
P010
P010
P010
P010
P010
P010
055
055
055
055
055
055
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F
M
M
F
F
M
F
M
M
F
F
M
[ ]
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[ ]
[ ]
[ ]
[ ]
[ ]
[ ]
[ ]
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[ ]
1
1
1
1
1
1
16
20
20
16
16
20
15
15
15
15
15
15
232
290
290
232
232
290
2
2
2
2
2
2
35
35
35
35
35
35
80
100
100
80
80
50
176
212
212
176
176
122
–
–
–
–
–
–
WS
AO
AA
AO
AA
ACS
P030G
P050I
P040H
P055J
P035G
P055I
P045I
1½
2 ½
2
3
1 ½
2 ½
2 ½
110
430
220
620
160
620
330
6.6
25.8
13.2
37.3
9.6
37.3
19.8
233
911
466
1314
339
1314
699
P030
P050
P040
P055
P035
P055
P045
396
1548
792
2232
576
2232
1188
[GRADE]
[GRADE]
[GRADE]
[GRADE]
[GRADE]
[GRADE]
[GRADE]
FILTER FLOW RATES
CFP –Correction Factor Minimum Inlet Pressure (Coalescing and Dry Particulate Filters)
MODEL PORT
SIZE L/S M3/MIN REPLACEMENT
ELEMENT KIT
M3/HR CFM NO.
P010A
P020C
P010C
P025D
P010B
P020D
P015C
P025E
¼
½
½
¾
⅜
¾
½
1
10
30
10
60
10
30
20
60
0.6
1.8
0.6
3.6
0.6
1.8
1.2
3.6
21
64
21
127
21
64
42
127
P010
P020
P010
P025
P010
P020
P015
P025
[Grade]
[Grade]
[Grade]
[Grade]
[Grade]
[Grade]
[Grade]
[Grade]
[Grade]
[Grade]
[Grade]
[Grade]
[Grade]
[Grade]
[Grade]
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
36
108
36
216
36
108
72
216
[GRADE]
[GRADE]
[GRADE]
[GRADE]
[GRADE]
[GRADE]
[GRADE]
[GRADE]
Minimum Inlet
Pressure
Correction Factor
bar g 16 2015 1914 1813 17121110987654321
232 290218 277203 263189 248174160145131116100877358442915
0.68 0.590.71 0.610.73 0.620.76 0.640.79
0.820.850.890.941.001.141.331.592.002.634.00
psi g
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17 OIL-X Compressed Air Filter - User Guide. ©2019.
[ ]

WATER
SEPARATOR
WEIGHTS AND
DIMENSIONS
18 OIL-X Compressed Air Filter - User Guide. ©2019.
WATER SEPARATOR WEIGHTS AND DIMENSIONS
MODEL PIPE
SIZE
HEIGHT H AWIDTH W BDEPTH D C WEIGHT
MM MMMM MMMM MM KGINS INSINS INSINS INS LBS
¼
1
3
½
1½
¾
2½
⅜
1½
½
2
¾
2½
180
277
516
180
440
238
440
180
277
238
440
277
516
154
232
444
154
383
202
383
154
232
202
383
232
444
76
120
192
76
164
89
164
76
120
89
164
120
192
50
70
120
50
100
50
100
50
70
50
100
70
120
65
115
183
65
157
84
157
65
115
84
157
115
183
38
38
40
38
38
38
38
38
38
38
38
38
40
0.80
2.64
10.83
0.78
6.69
1.35
6.28
0.79
2.54
1.08
6.46
2.64
10.80
7.09
10.91
20.31
7.09
17.32
9.37
17.32
7.09
10.91
9.37
17.32
10.91
20.31
6.06
9.13
17.48
6.06
15.08
7.95
15.08
6.06
9.13
7.95
15.08
9.13
17.48
2.99
4.72
7.56
2.99
6.46
3.5
6.46
2.99
4.72
3.5
6.46
4.72
7.56
1.97
2.76
4.72
1.97
3.94
1.97
3.94
1.97
2.76
1.97
3.94
2.76
4.72
2.56
4.53
7.20
2.56
6.18
3.31
6.18
2.56
4.53
3.31
6.18
4.53
7.20
1.5
1.5
1.57
1.5
1.5
1.5
1.5
1.5
1.5
1.5
1.5
1.5
1.57
1.76
5.83
23.89
1.72
14.74
2.98
13.85
1.75
5.61
2.39
14.23
5.83
23.81
WSP010A
WSP025E
WSP055J
WSP010C
WSP035G
WSP020D
WSP045I
WSP010B
WSP030G
WSP015C
WSP040H
WSP025D
WSP050I
Note: Water Separators do not include a DP Indicator, use dimension H + C for the total height.
Pipe Size
(port size)
Bowl
Removal
Clearance
W
A
C
H
B
D

FILTER
WEIGHTS AND
DIMENSIONS
19 OIL-X Compressed Air Filter - User Guide. ©2019.
FILTER WEIGHTS AND DIMENSIONS
MODEL PIPE
SIZE
HEIGHT H AWIDTH W BDEPTH D C WEIGHT
MM MMMM MMMM MM KGINS INSINS INSINS INS LBS
¼
¾
2½
3
½
1½
½
2
⅜
1
½
1½
¾
2½
2½
180
277
654
844
180
367
238
532
180
277
238
440
238
532
844
154
232
582
772
154
322
202
475
154
232
202
383
202
475
772
76
120
192
192
76
120
89
164
76
120
89
164
89
164
192
50
70
120
120
50
70
50
100
50
70
50
100
50
100
120
65
115
183
183
65
115
84
157
65
115
84
157
84
157
183
32
32
68
68
32
32
38
68
32
32
32
68
32
68
68
0.84
2.14
10.30
15.30
0.82
3.04
1.17
7.30
0.84
2.69
1.16
6.90
1.44
7.10
15.9
7.09
10.91
25.75
33.23
7.09
14.45
9.37
20.94
7.09
10.91
9.37
17.32
10.91
20.94
33.23
6.06
9.13
22.91
30.39
6.06
12.68
7.95
18.7
6.06
9.13
7.95
15.07
7.95
18.7
30.39
2.99
4.72
7.56
7.56
2.99
4.72
3.5
6.46
2.99
4.72
3.5
6.46
3.5
6.46
7.56
1.97
2.76
4.72
4.72
1.97
2.76
1.97
3.94
1.97
2.76
1.97
3.94
1.97
3.94
4.72
2.56
4.53
7.20
7.20
2.56
4.53
3.31
6.18
2.56
4.53
3.31
6.18
3.31
6.18
7.20
1.5
1.5
1.57
1.57
1.5
1.5
1.5
1.5
1.5
1.5
1.5
1.5
1.5
1.5
1.57
1.86
4.71
22.71
33.73
1.81
6.70
2.58
16.09
1.86
5.92
2.55
15.21
3.19
15.65
35.05
P010A
P025D
P050I
P055J
P010C
P030G
P020C
P040H
P010B
P025E
P015C
P035G
P020D
P045I
P055I
W
A
C
H
B
D
Pipe Size
(port size)
Bowl
Removal
Clearance
C

FILTER MODELS CAT NO. CONTENTS
010
010
010
025 – 030
025 – 030
025 – 030
015 – 020
015 – 020
015 – 020
035 – 045
035 – 045
035 – 045
050 – 055
050 – 055
050 – 055
010 – 030 010 – 055
035 – 055 010 – 055
TRK1-2
MBK1-1
MBK1-2
TRK3-2
MBK3-1
MBK3-2
TRK2-2
MBK2-1
MBK2-2
TRK4-2
MBK4-1
MBK4-2
TRK5-2
MBK5-1
MBK5-2
DPI-K PD15NO
ZD90GL EM1
ACCESSORIES / SPARE PARTS SERVICE KITS
20 OIL-X Compressed Air Filter - User Guide. ©2019.