Parker Racor 800D-5REC-D Quick guide

800D-5REC-D
Heavy-Duty Filter/Recycler Buggy
Installation and Service Instructions
Contact Information:
Parker Hannin Corporation
Racor Division
P.O. Box 3208
3400 Finch Road
Modesto, CA 95353
phone [phone]
209 521 7860
fax [phone]
[e-mail]
www.parker.com/racor
www.parker.com/racorproducts
This mobile unit can serve a variety of
applications at various locations using
minimal oor space. It is generally used
in a truck service shop for ltering/
recycling/transferring fuel from tank
to tank. Used for this purpose they
remove contaminants from fuel using the
following legendary three stage process:
Stage 1 - Separation
As fuel enters the assembly, it moves
through the centrifuge and spins off
large solids and water droplets, which
are heavier than fuel, and fall to the
bottom of the collection bowl.
Stage 2 - Coalescing
Small water droplets bead-up on the
surface of the conical bafe and cartridge
lter. When heavy enough, they too fall to
the bottom of the collection bowl.
Stage 3 - Filtration
Proprietary Aquabloc®II cartridge lters
repel water and remove contaminants
from fuel down to 2 micron (nominal).
Instruction Part Number 14406 Rev -
Product Features:
• Portable and easy to use
• Replacement filters
available to 2 micron
• Easy to service
• Simple installation
• Heavy duty construction
• Increased fuel efficiency
• Clear collection bowl
• Self-venting water drain

Priming/
Maintenance
Instructions
Switch pump off.1.
Open drain valves on bottom of2.
lters. Drain all contaminants.
Close drain valves.
Remove T-handles and lids from3.
top of lter housings.
Fill lter housings with clean fuel.4.
Lubricate lid gaskets and T-handle5.
O-rings with clean fuel or motor oil.
Replace lids and T-handles, tighten6.
snugly by hand - do not use tools.
Troubleshooting
Filter Replacement
Switch pump off.1.
Remove T-handles and lids.2.
Remove lters by holding bail3.
handles and slowly pulling upward
with a twisting motion. Dispose of
properly.
Install new lters.4.
Fill lter housings with clean fuel.5.
Lubricate lid gaskets and T-handle6.
O-rings with clean fuel or motor oil.
Replace lids and T-handles, tighten7.
snugly by hand - do not use tools.
Operating the
Recycler
Place Fuel Tank Suction Line (15 ft
max. length) so that fuel is drawn
from bottom most portion of the
tank. The Fuel Tank Return Line (15
ft max. length) is to return filtered
fuel to the top of fuel tank (see
Operation Diagram below).
Mechanical
Symptom Solution Electrical Symptom Solution
Unit will not prime.
Unit not filled with fuel.
(see priming instructions)
Unit will not turn on.
Motor impellar is bound. (carefully turn
motor fan in rear with a screwdriver.)
Loose wiring. (tighten)
T-handle not tight. (tighten)
Motor overheated and turned off.
(turn power off allowing motor to cool.)
Hose fittings are loose. (tighten)
Drain valve open. (close valve)
No fuel flow or low flow,
high vacuum restriction, or
poor filter life.
Filters clogged. (replace filters)
Hose restricted. (check hose
length, may be a pinched or
plugged hose.)
Viscosity of fuel too high.
(fuel must be heated.) Caution: Turn off power when performing check list on motor.
Recycle
System
Transfer
System
Fuel Tank
Suction Line
Fuel Tank
Return Line
Operation Diagram

Replacement Parts
Part No. Description
1. RK 11-1945 T-handle and O-ring Kit (includes A)
2. RK 11-1927-01 Lid Kit (includes B)
3. 2020TM-OR
Replacement Filter (10 Micron) (includes A & B)
Other filter options:
2020SM-OR (2 micron)
2020PM-OR (30 micron)
4. RK 11815-103 Mounting Bracket Kit
5. RK 11-1939 Conical Baffle and Turbine Centrifuge Kit (includes B, C, D, & E)
6. RK 11-1938 See-thru Bowl with Drain and Plug Kit (includes B, F, & 10)
7. RK 20126 Bowl Plug Kit
8. RK 11037A Bowl Ring (includes B & G)
G. RK 11542 Cap Screw Kit
1000FH10 1
B
A
B
C
D
E
F
G
2
3
4
5
6
8
7
9
11
10
Part No. Description
9. 1000FH10 Fuel Filter/Water Separator (X2)
10. RK 11815-103 Mounting Bracket Kit
11. Contact Factory Compound Gauge Kit
12. Contact Factory STK Hose
13. Contact Factory Hose Assembly Pipe Inlet
14. Contact Factory Pump Motor 3GPM 110/220 Kit
800D-5REC-D
12
13
14

May 2009© 2009 Parker Hannin Corporation
All products manufactured
or distributed by Racor are
subject to the following, and
only the following, LIMITED
EXPRESS WARRANTIES, and
no others: For a period of
one (1) year from and after
the date of purchase of a new
Racor product, Racor warrants
and guarantees only to the
original purchaser-user that
such a product shall be free
from defects of materials
and workmanship in the
manufacturing process. The
warranty period for pumps and
motors is specifically limited
to ninety (90) days from date of
purchase. A product claimed to
be defective must be returned
to the place of purchase. Racor,
at its sole option, shall replace
the defective product with a
comparable new product or
repair the defective product.
This express warranty shall be
inapplicable to any product not
properly installed and properly
used by the purchaser-user
or to any product damaged or
impaired by external forces.
THIS IS THE EXTENT OF
WARRANTIES AVAILABLE
ON THIS PRODUCT. RACOR
SHALL HAVE NO LIABILITY
WHATSOEVER FOR
CONSEQUENTIAL DAMAGES
FLOWING FROM THE USE OF
ANY DEFECTIVE PRODUCT
OR BY REASON OF THE
FAILURE OF ANY PRODUCT.
RACOR SPECIFICALLY
DISAVOWS ALL OTHER
WARRANTIES, EXPRESS
OR IMPLIED INCLUDING,
WITHOUT LIMITATION, ALL
WARRANTIES OF FITNESS
FOR A PARTICULAR PURPOSE
(EXCEPT FOR THOSE WHICH
APPLY TO PRODUCT OR
PART THEREOF THAT IS
USED OR BOUGHT FOR USE
PRIMARILY FOR PERSONAL,
FAMILY, OR HOUSEHOLD
PURPOSES), WARRANTIES OF
DESCRIPTION, WARRANTIES
OF MERCHANTABILITY,
TRADE USAGE OR
WARRANTIES OR TRADE
USAGE.
Warning
Failure or improper selection
or improper use of the
products and/or systems
described herein or related
items can cause death,
personal injury and property
damage. This document and
other information from Parker
Hannifin Corporation, its
subsidiaries and authorized
distributors provide product
and/or system options for
further investigation by users
having technical expertise.
It is important that you
analyze all aspects of your
application and review the
information concerning the
product or system in the
current product catalog. Due
to the variety of operating
conditions and applications
for these products or systems,
the user, through its own
analysis and testing, is solely
responsible for making the
final selection of the products
and systems and assuring that
all performance, safety and
warning requirements of the
applications are met.
The products described
herein, including with
limitation, product features,
specifications, designs,
availability and pricing, are
subject to change by Parker
Hannifin Corporation and
its subsidiaries at any time
without notice.
The following statement
is required pursuant to
proposition 65, applicable
in the State of California:
‘This product may contain a
chemical known to the State of
California to cause cancer or
reproductive toxicity’.
Limited Warranties Statement