Parker 660R-RAC Series User manual

660R-RAC Series
Gasoline Fuel Filter/Water Separators
Instruction Part Number 21385 Rev. H
660R-RAC series filters are
designed for high-performance
applications, which means your
engine will perform better than
ever with clean, water-free fuel.
Features and benefits include:
• The660R-RAC-02isUL
ListedandUSCGapprovedfor
inboard marine use
• Includeshigh-capacity10
micron Aquabloc®media
• Hasa90GPH(340LPH)
maximum flow rate
• Hassuperiorcorrosion
resistance with a electrostatic
powder paint coating
• Includesa4-portdie-cast
aluminum mounting head with
3/8”-18NPTFthreads
• Removes99%offreewater
Contact Information
ParkerHannifinCorporation
Racor Division
P.O.Box3208
3400FinchRoad
Modesto,CA95353
Phone [phone]
209 521 7860
Fax [phone]
Email [e-mail]
Web parker.com/racor
Specifications 660R-RAC-01 660R-RAC-02
Application:
Inboard
Outboard
No
Yes
Yes
Yes
Maximum Flow Rate 90 GPH (340 LPH) 90 GPH (340 LPH)
Center Threads 1”-14 1”-14
Port Size 3/8”-18 NPTF 3/8”-18 NPTF
Number of Ports:
Inlets
Outlets
2
2
2
2
Height 11.0 in. (27.9 cm) 10.5 in. (26.7 cm)
Width 4.2 in. (10.7 cm) 4.2 in. (10.7 cm)
Depth 4.5 in. (11.4 cm) 4.5 in. (11.4 cm)
Weight (dry) 3.0 lb (1.4 kg) 3.0 lb (1.4 kg)
Clean Pressure Drop 0.61 PSI (4.23 kPa) 0.61 PSI (4.23 kPa)
Maximum Pressure 7 PSI (0.5 bar) 7 PSI (0.5 bar)
Underbowl Clearance 1.0 in. (2.5 cm) 1.0 in. (2.5 cm)
Water Removal Efficiency 99% 99%
Ambient Temperature Range -40°to +255°F (-40°to +124°C)
Maximum Fuel Temperature 190°F (32°C)
660R-RAC-01 660R-RAC-02

1. Carefully spin off filter with
bowl, then fill with clean fuel
(useastrapwrenchneartopof
spin-onfiltertoremoveit).
2. Spinfilterwithbowlonto
mounting head and tighten
snugly by hand—do not use
tools to tighten.
3. Startengineandcheckfor
leaks.Ifengineisdifficultto
startorrunsrough,checkthat
drain, bowl, filter, and port plug
aresecurelytightened.Check
all connections for security
and hoses to ensure there
arenokinksorsharpbends
that would create excessive
restriction.
Danger! When servicing gasoline
fuel systems, extreme care must
be exercised to avoid potential
fire hazards. Do not smoke or
permit open flames near fuel
during servicing procedures.
Draining The Bowl
Water is heavier than fuel and
will settle at bottom of bowl
andappeardifferentincolor.In
extremelyhumidconditions,take
afuelsample(inclearcontainer)
frequently, and drain as required if
water is present.
1. Placeasuitablecontainer
below unit to collect
contaminants.
2. Closefueltankvalve,if
applicable, then open self-
ventingdrain(-01model)or
loosen/removedrainplug(-02
model)atbottomofbowl.
Note:aULListeddrainvalve
kitisavailablefor-02models,
orderpartno.RK19492.
3. Primefuelsystemfollowing
the manufacturer’s procedure -
refertoPriming.
Danger! Great care must be
exercised to avoid potential fire
hazards during installations on
gasoline fuel systems. Do not
smoke or permit open flames or
sparks near the fuel system.
Refer to Installation Diagram
on page 4 prior to beginning
installation.
1. Any secondary or pressure side
filters located between pump
and engine should be serviced
and left in place.
2. Mount unit vertically on suction
side of fuel pump, transfer
pump, or non-removable filters,
whichever comes first.
3. Ensure a suitable pipe thread
sealing compound is used on
NPTthreadsoffittingprior
toinstallationintohead.For
mounting flexibility, there are
twoinletandoutletport.Plated
steel fittings are recommended.
Plugunusedportswith
providedsteelNPTplug—do
notusetapesonNPTthreads.
4. Usequalityfuelhosein
maximum fuel line size
applicable to reduce potential
fuelflowrestrictions.Note:
USCGacceptedhose
recommended.
Installation Guidelines
Service
Filter Replacement
Filterreplacementfrequencyis
determined by contamination
levelsinfuels.Fuelflowtoengine
becomes restricted as filter
slowly plugs with contaminants,
resulting in noticeable power loss
and/orhardstarting.Replace
filterannually,every500hours,
or when there is a noticeable
power loss, whichever comes
first. Change filter as soon as
possible. Note: always carry extra
replacement filters as one tankful
of excessively contaminated fuel
can plug a filter.
Clean any debris or dirt away from
Racorhead/filterjointpriorto
removal.
1. Placeasuitablecontainer
below unit to collect
contaminants.
2. Closevalveatfueltank,if
applicable, open or remove
drain(plug)toemptyfilterof
fuel.
3. Spinfilterandbowlofftogether
(useastrapwrenchonfilter),
then remove bowl from filter.
4. Clean,bowlO-ringglandand
sealing surface of mounting
head, of dirt, debris, or gums.
5. Apply lube oil to new seal and
bowlO-ringsuppliedwithnew
filter.
6. Placenewsealontotopof
newfilterandO-ringintobowl
gland.
7. Spinbowlontofilter,thenboth
ontohead.Tightensnugly
by hand – do not use tools to
tighten.
8. Primefuelsystemfollowing
manufacturer’s procedure -
refertoPriming.
Priming

Part No. Description
1. RK 21411 MountingHeadKit
2. RK20505-01 GasketKit
3. S3232 10MicronReplacementFilter
4. RK33544 BowlO-ringKit
5. RK33546 ClearBowlKit
6. RK 30476 Self-ventingDrainKit
660R-RAC-01
Replacement Parts
1
5
2
4
3
6
Part No. Description
1. RK 21411 MountingHeadKit
2. RK20505-01 GasketKit
7. S3232TUL 10MicronReplacementFilter
8. RK33544 BowlO-ringKit
9. RK 30473-02 MetalBowlKit
10. 918-N6 SteelPortPlug
660R-RAC-02
Replacement Parts
1
9
2
8
7
10
S3232TUL
Drain Valve Kit
UL Listed drain valve kit is available for
-02 models. Part number RK 19492.
2.25in.
(5.7cm)
3/8”(1.0cm)
diameter
clearance
for fasteners

December2014©ParkerHanninCorporation
All products manufactured or distributed by Racor
are subject to the following, and only the following,
LIMITED EXPRESS WARRANTIES, and no others:
For a period of one (1) year from and after the date of
purchase of a new Racor product, Racor warrants and
guarantees only to the original purchaser-user that
such a product shall be free from defects of materials
and workmanship in the manufacturing process. The
warranty period for pumps and motors is specifically
limited to ninety (90) days from date of purchase. A
product claimed to be defective must be returned to
the place of purchase. Racor, at its sole option, shall
replace the defective product with a comparable new
product or repair the defective product. This express
warranty shall be inapplicable to any product not
properly installed and properly used by the purchaser-
user or to any product damaged or impaired by
external forces.
THIS IS THE EXTENT OF WARRANTIES AVAILABLE
ON THIS PRODUCT. RACOR SHALL HAVE NO
LIABILITY WHATSOEVER FOR CONSEQUENTIAL
DAMAGES FLOWING FROM THE USE OF ANY
DEFECTIVE PRODUCT OR BY REASON OF THE
FAILURE OF ANY PRODUCT. RACOR SPECIFICALLY
DISAVOWS ALL OTHER WARRANTIES, EXPRESS
OR IMPLIED INCLUDING, WITHOUT LIMITATION,
ALL WARRANTIES OF FITNESS FOR A PARTICULAR
PURPOSE (EXCEPT FOR THOSE WHICH APPLY
TO PRODUCT OR PART THEREOF THAT IS
USED OR BOUGHT FOR USE PRIMARILY FOR
PERSONAL, FAMILY, OR HOUSEHOLD PURPOSES),
WARRANTIES OF DESCRIPTION, WARRANTIES
OF MERCHANTABILITY, TRADE USAGE OR
WARRANTIES OR TRADE USAGE.
Warning
Failure or improper selection or improper use of the
products and/or systems described herein or related
items can cause death, personal injury and property
damage. This document and other information
from Parker Hannifin Corporation, its subsidiaries
and authorized distributors provide product and/
or system options for further investigation by users
having technical expertise. It is important that you
analyze all aspects of your application and review
the information concerning the product or system
in the current product catalog. Due to the variety
of operating conditions and applications for these
products or systems, the user, through its own analysis
and testing, is solely responsible for making the final
selection of the products and systems and assuring
that all performance, safety and warning requirements
of the applications are met.
The products described herein, including with
limitation, product features, specifications, designs,
availability and pricing, are subject to change by
Parker Hannifin Corporation and its subsidiaries at
any time without notice.
The following statement is required pursuant to
proposition 65, applicable in the State of California:
‘This product may contain a chemical known to the
State of California to cause cancer or reproductive
toxicity’.
Limited Warranties Statement
Installation Diagram
Valve 2
FuelTank
(PressureSideInstallation)
Fueltankbelowlter
Donotexceed5’(1.5m)oflift
or4inchesofmercury(inHg)
of inlet piping restrictions
FuelTank
(IdealVacuum
SideInstallation)
FuelTank
(VacuumSideInstallation)
Installacheckvalve
(withlightornorestriction)
whentankislowerthanlter
to main prime.
PressureSide:
Fueltransferpumpnottoexceed
maximumPSIorowrateoflter.
Notideal-pumpsemulsifywater
hinderinglterperformance.
Fueltransferpump
(IDEALvacuumside
installation)
Engine
Maintain a service clearance below
lterassemblyofatleast1in.(2.5cm)
for draining and servicing the bowl.
Valve 3
Suction(vacuum)Side:
Primary(rst)lter-use30micron.
Ifitistheonlylterinthesystem,
use2or10micron.
Optional Bypass Installation and Operation
(allows user to service filter without shutting down engine)
Valves 1 2 3
Unit On-line Open Open Closed
Unit Off-line Closed Closed Open
Valve 1