Paslode IM200Li.2 User manual

IMPORANT!R
DO NOT DESTROY
It is the customer's responsibility to have
all operators and service personnel read
and understand this manual.
OPERATING MANUAL
Part No. 91810
e
d in U.S.A.
Model IM200Li.2
18 Gauge
Cordless
Li-ion Brad Nailer
Printed in U.S.A.
201 llinois ool Wors nc.
91154-1
02/1

1
Contents
egaPt ce j buS
Introduction and Warranty...............................................2
An Overview of Paslode Cordless 18 Gauge Brad Nailer
.........................................................................................3
Safety Instructions...........................................................4
Battery and Charger........................................................7
Fuel Cell and Metering Valve .......................................... 9
Preparing the Paslode Cordless 18 Gauge Brad Nailer
for Use ...........................................................................12
Paslode Cordless18 Gauge Brad Nailer Operation....... 13
Fasteners and Applications........................................... 14
Servicing .......................................................................15
Troubleshooting ............................................................17
The battery charger system meets all safety requirements
for power tools.
Power Nailers are made in the U.S.A.
Paslode®is a member of:
is a trademark
Paslode®
An llinois Tool Works Company
120 ravail d.
arha,  3 31
www.paslode.ca
RBRC
RBRC
Li-ion

2
Introduction and Warranty
Paslode Cordless
18 Gauge Brad
Nailer Operating Manual
This manual is intended to acquaint you with the Paslode
Cordless 18 ga. Brad Nailer. Unlike other power fastening
tools, the Cordless Brad Nailer is powered by an internal
combustion linear motor. In simpler terms, your Cordless
Brad Nailer is powered by a motor similar to the one that
powers an automobile. The Cordless Brad Nailer ignites
a fuel and air mixture to produce the energy to drive the
moto r , which in turn drives the fastener. The Cordless
Brad Nailer is totally self-contained. It carries its own fuel
supply and battery, along with a supply of fasteners.
For ease of use, this manual is divided into sections (see
Contents). Each section of the manual is written with you,
the tool operator, in mind. We have left out many of the
technicaltermssothatyoucaneasilyunderstandhowtoget
themaximumperformancefromyourCordless BradNailer,
andhowtoavoiddamagingthetoolorinjuringyourself.But,
to accomplish this, we need you to do two things:
1. READTHE MANUAL FROM COVERTO COVER
BEFORE USINGTHETOOL.
2. FOLLOW ALL INSTRUCTIONS INTHE MANUAL.
The Cordless Brad Nailer should be handled like other
powerfasteningtoolsthatyouuse.Likemosttools,when
used improperly injury could result . If you are going to
allow others to use the Cordless Brad Nailer, it is your
responsibilitytomakesurethattheyalsoreadandcomply
with the instructions in this manual before attempting to
operate the tool.
Should you have questions about the Cordless Brad
Nailer, or wish to obtain additional copies of this manual,
please contact your Paslode®representative. The space
below is provided so that you may record your
representative's name, address, and telephone number.
Name
Address
Postal ode
Prov
yt iC
Telephone Number
Paslode CordlessWarranty and Limitations
WARRANTY STATEMENT
This warranty is limited to tools sold and service requested in the
United States. To obtain information on warranty service in the
United States, refer to the Service Center listing that was provided
with your tool.
Paslode's sole liability hereunder will be to replace any part or accessory
whichprovestobedefectivewithinthespeciÀctimeperiod.Anyreplacement
part or accessory provided in accordance with this warranty will carry a
warranty for the balance of the period of warranty applicable to the part
it replaces. This warranty does not apply to part replacement required
due to normal wear.
This warranty is void on any tool which has been subjected to misuse,
abuse, accidental or intentional damage, use with fasteners, fuel,
batteries, or battery chargers not meeting Paslode VSHFLÀFDWLRQ size, or
quality, improperlymaintained, repairedwithotherthangenuinePaslode
replacement parts, damaged in transit or handling, or which, in Paslode's
opinion,has beenaltered orrepairedin away thataffectsor detractsfrom
the performance of the tool.
Paslode warranties that new Cordless power fastening tools,
parts and accessories will be free from defects in material and
workmanship for the period shown below, after the date of
delivery to the original user.
ONE-YEAR LIMITED WARRANTY
A one-year warranty will apply to all parts, except those
specificallycovered by an extended warranty.
FIVE-YEAR EXTENDED LIMITED WARRANTY
 ive-ear etended liited warrant will appl to all
olded nlon parts
•otor ousin, ap and rille
•andle alves and ctuator
•rier
•aazine Parts
0-  W
 0-da warrant applies to the ollowin parts, which are
considered noral wear parts
•uper
•river lades
•eal ins
PASLODE MAKES NO WARRANTY, EXPRESSED OR IMPLIED,
RELATING TO MERCHANTABILITY, FITNESS, OR OTHERWISE,
EXCEPTASSTATEDABOVE,andPaslode'sliabilityASSTATEDABOVE
ANDAS ASSUMEDABOVE is inlieu ofall other warrantiesarising outof,
or in connection with, the use and performance of the tool, except to the
extent other wise provided by applicable law. PASLODE SHALL IN NO
EVENTBELIABLEFORANYDIRECT,INDIRECT,ORCONSEQUENTIAL
DAMAGES, INCLUDING, BUT NOT LIMITED TO, DAMAGES WHICH
MAY ARISE FROM LOSS OF ANTICIPATED PROFITS OR
PRODUCTION, SPOILAGE OF MATERIALS,, INCREASED COST OF
OPERATION, OR OTHERWISE.
Paslode reserves the right to change specifications, equipment, or designs
at any time without notice and without incurring obligation.

3
Description
ThePaslodeCordless 18ga.BradNailerisaself-contained,
fully portable nailer that uses liquid hydrocarbon fuel to
power a unique linear drive internal combustion motor.
Inorderforyoutofullyunderstandtheinformationcontained
in this manual, you need a basic understanding of the
Cordless 18ga.BradNailer.Asyoucanseeintheillustration
below, the Cordless 18 ga. Brad Nailer is made up of three
major areas: handle, motor, and magazine.
As you examine the Cordless 18 ga. Brad Nailer, become
familiar with the three major areas and the various
components located in each of them.
The Handle Assembly contains the fuel cell, indicator
light, and the trigger.
The Motor Assembly contains the cover and filter, the
motor housing, the nose, and the work contacting element.
TheMagazineAssembly containsthecomponentstoload
and control the fastener and the battery for the Cordless
Brad Nailer.
Specifications
Dimensions: Weight-with battery 4 lbs 8 oz.
Height 11-1/2 inches
Length 11 inches
Magazine 18 ga. Straight
Cycle Rate: Intermittent Operation – 2 to 3 nails
per second
NOTE: Exceedingthese cycle ratescould cause thetoolto
overheat,resultinginlossofperformanceordamagetotool
components.
By using the Paslode Cordless Brad Nailer at its recom-
mended cycle rate, you will be able to drive several
thousand nails in a typical workday.
Fasteners: 18 gauge, straight Brads
Magazine Capacity: 1 nail strip, or 50 fasteners.
Battery :
An Overview of the Paslode Cordless 18 ga. Brad Nailer
Magazine Assembly
fuel cell compartment
cap
removable
grille & filter
no-mar tip
Handle Assembly
(soft grip)
soft touch
trigger
Motor Assembly
battery compartment
follower
motor housing
magazine release latch
(opposite side)
reversable
belt hook
7.4voltsDC-
Provides enough energy to
drive approximately 12,000 fastenerson a
full charge.
Fuel Cell:
Trim fuel cartridge of Liquid hydrocarbon
-
Provides
enough fuel to drive approximately
1000 fasteners.
quick clear
cover
adjustable
depth of drive
(opposite side)

4
Safety Instructions
The following safety instructions have been included in this
booklet to provide you with basic information necessary for
safe operation of the Paslode Cordless
18 ga. Brad Nailer.
DO NOT ATTEMPT TO OPERATE THIS TOOL UNTIL
YOU HAVE READ AND UNDERSTAND ALL SAFETY
PRECAUTIONS AND MANUAL INSTRUCTIONS.
DANGER
The Cordless Brad Nailer
is an internal combustion
device. It produces hot
exhaust gases that may
ignite flammable
materials. This tool must
not be used in a
combustible environment
or in the presence of
combustible materials,
such as flammable
chemicals, adhesives,
gasoline, or solvents.
WARNING
Do not attempt to
operate this tool until
you have read and
understood all safety
precautions and manual
instructions. Failure to
follow all safety
precautions and
instructions may result in
a permanent loss of
vision, serious personal
or even fatal injury,
property damage and/or
tool damage.
WARNING
Do not expose the tool to
temperatures in excess of
4$(120$). Fuel and/
or the battery may burst,
releasing flammable gas.
WARNING
ALWAYS keep the
Cordless Brad Nailer,
fuel cell, battery and
battery charger out of
the reach of children.
WARNING
This tool must be operated
only in a well-ventilated
environment, because the
tool exhausts carbon
monoxide similar to a gas
chainsaw or lawnmower.
Exposure to carbon
monoxide may cause
dizziness, nausea, or
unconsciousness.

5
Safety Instructions
WARNING
Always wear EYE and
EAR safety gear when
working with or in the
vicinity of the Paslode
Cordless 18 ga. Brad
Nailer.
7. NEVER REMOVE OR DISABLE THE WORK
CONTACTING ELEMENT.
This device helps reduce the possibility of accidental
fastenerdischargebypreventingthetoolfromoperating
until it is completely against the work surface.
NEVER operate the tool if the work contacting element
is not working properly.
8.
ALWAYS POINT THE TOOL AWAY FROM
YOURSELF AND OTHERS WHEN CLEARING
JAMS OR REMOVING FASTENERS.
Pull the follower slightly back and push the release
lever.Tipthetoolnose up slightly andfastenersshould
slide out of the rear of the magazine. If fasteners are
jammed, refer to the appropriate servicing section of
this manual.
9. NEVER OPERATE THE CORDLESS BRADNAILER
IF PARTSARE LOOSE, DAMAGED OR MISSING.
10. DO NOT DRIVE FASTENERS INTO KNOTS OR ON
TOP OF OTHER FASTENERS.
A fastener may ricochet and cause serious injury.
11. OPERATE THE TOOL ONLY ON THE WORKPIECE.
1. Eye protection must meet the requirements of ANSI
Standard Z87.1 and should have side shields for
increased protection.
2. NEVER ASSUME THE TOOL IS EMPTY.
Never point the tool at yourself or anyone else.
3. NEVERENGAGEIN"HORSEPLAY"WITHTHETOOL.
TheCordless Brad Nailer is not a toy – it is a tool.
Careless and improper use may result in a serious
accident.
4. NEVERCARRYTHETOOLWITHYOURFINGERON,
OR SQUEEZING, THE TRIGGER.
This practice may result in the accidental discharge of
a fastener.
5. NEVER OPERATE A MALFUNCTIONING TOOL.
Refer to the servicing or troubleshooting section of this
manualtocorrecttheproblem.Iftheproblemcannotbe
corrected, stop using the tool and report it to your
supervisor or Paslode®representative.
6. DO NOT LOAD FASTENERS WITH THE TRIGGER
AND/ORWORKCONTACTINGELEMENTPRESSED
IN.
A fastener may be accidentally discharged.
WARNING
TheCordless
bradnailer
should be operated only
when it is in contact with
the work surface. When
fastening thin materials
such as plywood, be sure
toposition the toolsothat
the fastener is driven into
the underlying piece.

6
Safety Instructions
12. NEVER DRIVE FASTENERS INTO AREAS WITH
CONCEALED HAZARDS.
Always check the area behind the work surface for
electricalwiring,gaspipes,waterpipes,sewerdrainsor
other potential hazards.
13. ALWAYSMAINTAINSECUREANDUNOBSTRUCTED
FOOTING WHEN ON LADDERS, PLATFORMS OR
OTHER HIGH LOCATIONS.
14.ALLOW ONLY QUALIFIED PERSONNELTO
OPERATE THE CORDLESS BRAD NAILER.
15. PROPERLY STORE FUEL CELL.
16.ALWAYSSTORETHETOOLWITHTHEFUELCELL
AND BATTERY REMOVED.
Store the fuel cell in the case with the Impulse Brad
Nailer.
17. KEEP THE TOOL CLEAN.
A clean tool is less likely to jam or malfunction.
18. KEEPYOUR HANDS CLEAR OF THE WORKAREA
SURFACE.
WARNING
Never over-reach, since
tool recoil may cause a
loss of balance. Always
be aware of edges and
drop-offs when nailing on
rooftops and other high
locations. Keep them in
full view.
WARNING
Onlypersonswhohaveread
and fully understand all tool
operation safety and
maintenance instructions
shouldbeallowedtooperate
the tool.
WARNING
A fastener may exit at an
angle unexpectedly and
cause injury.
WARNING
Always store fuel cells
where they will not be
exposed to an open
flame, sparks or
temperaturesabove 4$
(120$).
Battery Disposal:
The Paslode lithium-ion batteries contain lithium and must be recycled or disposed of properly. It is illegal in
some areas to place a lithium-ion battery into the trash or solid waste stream. You may contact your
local recycling information on where to return the spent battery .

7
Battery and Charging System
Battery and charging system
Warning
CHEMICAL/EXPLOSION
HAZARD
Read ALL instructions be-
fore charging or using bat-
tery. Failure to follow ALL
instructions may result in
Àre, severe burns, or re-
lease of toxic materials.
1.
2. Remove the battery from tool or case and insert ter-
minals down into charger. The red light will come on
indicating that the battery is charging and the green
light will go out.
3. After charging is complete, the red light will go out
and the green light will come on, indicating that the
battery is fully charged. The charger will keep the
battery at full charge until it is removed.
4. Unplug the charger from the 120V AC outlet.
Charging Times
First charge (new battery)
1.5 hour
Discharged Battery 5 minutes to 1.5 hour
&KDUJLQJ'RQ·WV
1. Do not charge battery outdoors or in temperatures
below °(40°).
2. Do not allow metal objects to come in contact with
battery terminals.
3. Do not puncture or attempt to open battery case or
cells.
4. Do not store battery where it will be subjected to
temperatures above 4°(120°).
. Do not incinerate battery.
6. Do not use a defective battery charger, one that
over-heats and/or smokes when plugged in.
7. Do not immerse the battery or charger in water.
Charging System Accessories:
Battery Charger - Part No. 902667
Note
Removethe charger unit from the tool case and plug
it into a 120V AC outlet. Set the charger base on a
stable surface. A green light will come on to indicate
the power is on and the charger circuit is ready.
If battery is completely discharged, the red light and
the green light may alternate back and forth for up to
20 minutes. This safety feature slowly recharges the
battery until it is ready to accept the full charging
current. If the red and green lights continue to alter-
nate after 20 minutes, replace the battery.
The Paslode Cordless 18 Gauge Straight Lithium-ion
Brad
Nailer comes with a rechargeable battery and
its own charging system. This charging system is
the only one that will work with the Paslode
lithium-ion batteries. The ÀUVW step in preparing a
new tool for operation is to fully charge the battery.
New batteries are shipped partially discharged
and must be charged prior to ÀUVW use. Batteries
will take 5 minutes to 1.5 hour (time will be dependant
on the amount of discharge of the battery) to
recharge.
6ft. Cord
Battery
Charger
THE PASLODE BATTERY CHARGING SYSTEM
Charging Instructions
Important Charging Notes:

8
Battery and Charging System
Inserting Battery
1. Cordlessehtotni,tsrÀs t ca t noc, y r e t t abeh tdaoL Brad nailer
2. Push battery fully forward into its locked Ready
position. The battery indicator light will light.
3.
NOTE: If battery is left in tool for an extended period,
the battery will discharge completely and will require
recharging.
Battery Indicator Light
Ontherightsideofthehandleisasmallplasticlens. Thisis
the battery indicator light. When you insert a fully-charged
battery into the tool, you will see a blinking green light. If
the indicator light blinks red, recharge the battery.
BATTERY INDICATOR LIGHT
4.
To remove battery, push down on locking tab and
slide battery out.
To disengage the battery, push down on locking
tab and slide battery back until it locks into the
Standby position.
Ready
Position Standby
Position

9
DANGER
WARNING
Sunlight can raise the inside temperature of an
unventilated car or van to above 60° (140°).
Never puncture or attempt to open the fuel cartridge;
it is non-refillable.
Never incinerate, reclaim or recycle the fuel cartridge.
Never smoke while installing the fuel cartridge.
Never inhale the spray.
Keep out of the reach of children.
Store fuel cartridge(s) in well-ventilated areas only.
Fuel Cartridge
To eject the fuel, propellant pressure squeezes the inner fuel
container, much as you squeeze a tube of toothpaste. This
squeezing action ensures that all the fuel is used, and that
the Cordless Finish Nailer can operate in any position.
Because of this container-within-a-container design, you
might hear the sound of fluid when shaking the fuel cell
after all the fuel has been used. This is the propellant, which
remains between the containers even after all the fuel has
been expelled.
Fuel Cartridge
NOTE
1. When replacing fuel cartridge also clean or replace
the air filter for optimum tool operation.
NOTE: Altitude Restriction
Paslode ordless technolo is powered b an
internal cobustion enine and are eected b
altitude. he tool a lose power or becoe erratic
at elevations o 6000 eet or r . eater.
There is a second container inside the fuel cartridge. The
inner container holds the fuel. The space between the
inner container and the outer cylinder is filled with a gas,
called the propellant, which is under pressure.
EXPLOSION/FIRE
HAZARD
Read ALL safety
instructions before using
or handling the fuel
cartridge. Failure to
follow ALL instructions
may result in explosion or
fire. This may cause
severe personal injuries
or property damage.
Keep the fuel cartridge
away from heat, sparks
and open flame.
Exposure to
temperatures above
4° (120°) may
cause the fuel
cartridge to burst,
releasing flammable
gas.
If you expose the empty fuel cartridge to extreme
temperatures, the propellant gas will expand and could
cause the container to burst, releasing flammable gases.

10
NOTE:
Paslode Cordless fuel cartridges are marked with a “Best Use Before” date on the bottom of the can.
For maximum performance use fuel before the “Best Use Before” date.
DANGER
Paslode Cordless Fuel Cartridges are flammable.
Do not remove fuel cartridge cap or install on other
fuel cartridges!
Paslode Cordless Fuel Cell/Cartridge Disposal Guidelines
Paslode, the industr leader in cordless technolo provides this inoration to assist users with the proper disposal o
discarded uel cells. cceptable disposal options var dependin on the tpe o uel cell users. ll users ust consider ederal,
provincial and local solid waste reulations to ensure that discarded uel cells are disposed o properl. sers ust contact
their local solid waste authorit or urther uidance.
Paslode taes no responsibilit or proper uel cell disposal. Proper disposal reains the responsibilit o sellers and users. ll
sellers and users ust contact their local solid waste authorit to deterine i an ederal, provincial or local reulation prohibits
or restricts disposal.
Fuel Cartridge

11
Inserting Fuel Cartridge
Fuel Ca rtridge
B. Lift the fuel cartridge adaptor and insert the fuel
cartridge into the tool.
C. Release the adaptor so it is centered on the fuel
cartridge.
A. When loading a fuel cartridge, lift the tool off of the work
surface so the work contact element (WCE) is not depres-
sed. Press forward at the back of the actuator cover and
pivot outward to open. The cover will swing out of the way.
D. Close the actuator cover over the fuel valve/cylinder
assembly and push forward and down until the actuator
cover snaps into position to complete the loading of fuel
in the Cordless Finish Nailer.
£
1 PRESS UP
2
.
PULL OUT
£
£
1. CLOSE OVER
2. PUSH DOWN
£

12
Fasteners
The Paslode Cordless 18 ga. Brad Nailer drives Paslode®
18 gauge fasteners designed to be used with the tool.
The use of fasteners that do not meet Paslode standards
could cause tool damage and will void all warranty
claims.
Loading Fasteners
Step1:Pressthereleaselatchwithyourthumbandpullthe
rail cover to the full open position.
Step 2; Place the 18 gauge brad nails into the rail with the
points resting in the bottom of the rail.
Step 3: Slide the rail cover forward to the locked postion.
In the illustration above, you will see an indicator arrow on
the side of the follower. When the indicator arrow is in the
reload area, marked on the side of the magazine, you may
insert a new strip of nails.
Paslode Cordless 18 ga. Brad
Nailer and OutdoorWeather
UsetheCordless
BradNaileroutdoors,indry weather,
when the nailer, fuel cell, and battery are between
-7°(20°) and 4°(120°).
HOTWEATHER OPERATION
The Cordless Brad Nailer requires cooling of the
motorassemblytooperateproperly.Thefannormally
provides the necessary air flow to permit continuous
operation.Wheneverthe Cordless Brad Nailerisidle
for extended periods, keep the fuel and tool out of
direct sunlight and in surroundings where temperatures
will not exceed 4°(120°). After extended periods
of continuous use, it may be necessary to cool the
Cordless motorbysettingtoolasidefor10-15 minutes
oruntilthetooloperatesnormally. Anoverheatedtool
may not drive nails completely or may operate
erratically.
COLD WEATHER OPERATION
Fuel cells at cold temperatures lose the required
propellant pressure. Bring the tool, fuel cell, and
battery above -7°(20°) by placing the tool in a
heated building or vehicle. Never expose the tool,
fuel cell or battery to flame
Preparing the Cordless18 ga. Brad Nailer for Use
Pull
Follower
CAUTION
The Cordless Brad Nailer should not be used in
the rain or where excessive moisture is present.
The use of the Paslode Cordless Technology
under these conditions may result in damage to
tool components and cause the tool to
malfunction.

13
Depth of Drive Adjustment
Remove the battery before adjusting the depth of
drive.
The depth of drive adjustment is done by turning the
adjustmentwheel in the direction as shown for flush or deep.
PRESS WORK –
CONTACTING
ELEMENT
AGAINST THE
WORK SURFACE.
Fan motor starts,
fuel is injected into
combustion
chamber and
mixed with air by
the fan.
SQUEEZE
TRIGGER
Spark plug ignites
the fuel/air mixture
driving the piston
assembly down on
the fastener.
RELEASE
TRIGGER -
LIFT TOOL
Combustion
chamber opens.
Fan exhausts hot
gases and cools
internal
components.
Turn
adjustment
wheel in the
direction
indicated
for Flush
or deep
Operation:
CAUTION
Paslode Cordless
18 ga. Brad Nailer Operation
DANGER
The work contacting element and nose will become hot
after prolonged or rapid use. If it becomes necessary to
adjust the work contacting element, avoid touching with
bare hands.
This tool must be operated in a well ventilated
environment, because the tool exhausts carbon
monoxide similar to a chainsaw or lawn mower.
Exposuretocarbonmonoxidemaycausedizziness,
nausea or unconsciousness.
D

14
Fasteners and Applications
Applications
The Paslode Impulse 18 ga. Brad Nailer is suited for a variety of applications. These include securing door and
window casings; attaching baseboards where walls meet floors; attaching moldings where walls meet ceilings;
securing paneling; securing chair rails, picture molding and other decorative trim.
The Paslode Impulse
18 ga. Brad Nailer
r
drives Paslode 18 Gauge Brad Nails. Fasteners are collated into strips of 50
for easy loading.
Paslode fasteners are designed to be used in Paslode tools, use of other fasteners may cause damage
to the tool or injury to the tool operator.
Fasteners
THE PASLODE IMPULSE 18 Ga. BRAD NAILER DRIVES
THESE NAILS
PART
NO. Length Applications
950058 5/8" Cabinetry,Cove Molding, Shoe & Base
Molding, Underneath Stair Tread, Mitered
Corners, Lattice Strip Molding, Crown
Molding Outside Corners, Book Cases
950001 1" Cabinetry,Cove Molding, Shoe & Base
Molding, Underneath Stair Tread, Mitered
Corners, Lattice Strip Molding, Crown
Molding, Book Cases
950114 1-1/4" Cabinetry, Shoe & Base Molding, Scribe
Molding, Crown Molding, Book Cases
950112 1-1/2" Cabinetry, Shoe & Base Molding, Risers, Stairs,
Knee Wall, Panel Installation, Wainscoting,
Chair Rail, Window Casings, Door Casings,
Book Cases
950002 2" Cabinetry, Shoe & Base Molding, Spindles,
Risers, Stairs, Knee Wall, Panel Installation,
Wainscoting, Panel,Chair Rail, Window
Casings, Door Casings, Book Cases

15
Restrict Field Service to the Following
CHECKINGTHEENERGYLEVELOFTHEBATTERY
RECHARGING THE BATTERY
CHECKINGTHEFUELCELLANDMETERINGVALVE
REPLACING THE FUEL CELL
CLEANING/REPLACING THE AIR FILTER
CLEARING A JAM
CLEANING THE TOOL (See cleaning manual)
Attempts to go beyond these procedures could result in
serious personal injury or damage to the Impulse Brad
Nailer and voiding the warranty.
There are certain problems you may encounter when you
are using theCordless
Brad Nailer that you will be able to
correctontheworksite.Thefollowingfieldserviceprocedures
aretheonlyserviceproceduresyoushouldattempt.Anything
else that may appear wrong with the Cordless
Brad Nailer
should only be diagnosed and repaired by a fully trained
service technician. If you have any reason to believe that
your problem is beyond the service procedures in this
manual,contactyourPaslode®representativeimmediately.
Servicing
Fuel Cell Check
If the Cordless Brad Nailer's fan operates and the indicator
light is green, but the tool will not cycle or does not drive
fasteners completely, check the fuel cell. With the fuel cell
outof the tool,checkto see ifthecell still containsfuel and
that the metering valve is working. To determine if there is
any fuel left in the fuel cell, hold in the upright position and
simply place the metering stem against a solid object, and
gentlypushaboutthreeorfourtimes.Asmallamountoffuel
should be released each time.
DANGER
Wear safety glasses when performing this test. Never
perform this test near an open flame or sparks, while
smoking, or where the fuel may get into your eyes.
If fuel is not released with each operation of the metering
valve, this indicates that there is no more fuel left in the
cylinder and it must be replaced. Dispose of the empty fuel
cell properly.
(see page 16.)
Clearing a Jam
An occasional problem you may encounter is a jammed
fastener.BecauseoftheuniquedesignoftheCordlessBrad
Nailer, clearing a jammed fastener is easy:
1. Remove the battery.
2. Pull the latch, releasing front guide. Pivot front guide
forward.
3. Clear jam, and push driver blade back up to its normal
position.
4. Closefrontguideandlatchit. Checkthatworkcontacting
element moves freely.
Battery Check
Periodically check on the battery indicator light (the light
in the handle) of the
Cordless Brad Nailer. When
encountering a problem, the first step should always be to
make sure the battery has enough charge to operate the
tool.
When the work contacting element is depressed on work
piece, the fan motor will turn on and the blinking green
indicatorlightwillturnsolidgreen.Iftheindicatorlight blinks
red or glows red, recharge the battery.
DANGER
Never attempt any maintenance of a Paslode Cordless
tool without first removing the fuel cell and battery.
Maintenance should be started only after the tool is
completely inoperative.

16
Servicing
Air Filter
Open the grille by pressing slightly above the adapter and
pivoting the cover open. The air filter simply lifts out.
TapthefilterGENTLYtoremoveanydust.Checkandclean
the air filter every two days. Soap and water restores the
filter to a "like new" condition.
End-of-Workday Routine
Thesesimplestepsarebasedonmaintainingthesafetyand
operational efficiency of the Cordless 18 Ga. Brad Nailer.
Before you leave the work site:
1. Remove battery and store in tool case.Always use the
Cordless Brad Nailer case for transporting and storing
the tool.
2. Disposeofallempty fuelcells.Remembertodisposeof
these cells where they will not be crushed, punctured,
burned or found by children.
When you get home:
1. Place the battery in its charger if it needs charging as
indicated by the red charge light on the handle.
2. Wipe your Cordless Brad Nailer with a clean, soft
cloth.
3. Remove and clean the filter every two days.
4. Checkworkcontactingelementtoensureit isoperating
freely.
Paslode Cordless
Tool Accessories
A variety of accessories are available for the Paslode
Cordless 18 ga. Brad Nailer:
No-Mar ReplacementTip -HardTip Part No. 901048
No-Mar ReplacementTip -SoftTip Part No. 901067
Battery - Part No. 902654
Clear Safety Glasses - Part No. 401382
Paslode Cordless Lubricating Oil - Part No. 401482
Battery Charger Kit - Part No. 902667
Paslode Cordless TrimToolTune - Up Kit-Part No. 219304
Contact your Paslode®representative for additional
information.
Tools
A 9/64 Hex Wrench (Part No. 900736) is provided with
each Impulse 18 ga. Brad Nailer .
GRILLE
CAP
Paslode Cordless Brad Nailer Case - Part No. 902445
Paslode Cordless Tool Cleaner - Part No. 219086
.
FILTER

17
Battery does not appear to accept charge
when battery is plugged into the charger.
Charger gets hot, makes excessively loud
noise, or smokes during charging cycle.
Charger cord or wall plug gets hot.
Inoperative indicator lights on charger, or
defective charger.
Battery damaged or cycle life exhausted.
Damaged charger.
Try battery in tool after a full charge cycle.
If tools indicator light is red, charger not
working properly. Replace charger, or
monitor charging time to ensure battery has
adequate time for recharging. It is normal
for battery to feel warm after properly
charging.
Replace battery.
Discontinue use immediately and unplug
from power source. Replace charger and
tag or dispose of charger to prevent
accidental re-use or connection to power
source.
Preparing Tool for Operation - Battery/Charger Problems
EC I VRESSME L BOR P E L B I S SOPMO T PMY S
Normal Stage of Operation
Fan does not run - tool indicator light is
blinking red or solid red.
Fan does not run, or runs slower than
normal - tool indicator light is solid red.
Battery is not charged.
Battery terminals are oily, dirty, or corroded.
Battery is discharged.
Charge battery.
Clean battery terminals with soft cloth.
Charge battery.
EC I VRESSME L BOR P E L B I S SOPMO T PMY S
Work-contacting element does not depress
fully - tool does not operate.
Tool will not cycle - fan runs, indicator light
is solid green.
Work-contacting element is bent, or build-up of
debris in track restricts operation.
Lockout feature is engaged.
Fuel Cell empty.
Spark wire out of spark plug.
Spark plug is dirty.
No spark is generated.
Remove and inspect lower probe. Clean the
track. Repair or replace lower probe as
required.
Add strip of nails.
Replace fuel cell.
Remove cap and check spark lead, insert in
spark plug and replace cover.
Clean tool cylinder head.
Return tool to authorized Paslode®dealer for
service.
Troubleshooting

18
Tool operates properly, but fasteners do not
drive fully.
Tool operates properly, but fasteners are
sometimes over-driven, and sometimes
under-driven.
Tool operates, but no fastener is driven.
Tool operates erratically or appears to be
losing power - tool indicator light is green.
Work-contacting element requires adjustment.
Fuel cell is low.
There may be loss of seal in combustion
chamber.
Work-contacting element is not adjusted
properly for the type of material being
fastened.
Wrong fasteners being used.
Follower not properly engaged behind fastener
strip.
Jammed fastener.
Fuel cell is low.
Spark plug wire is loose.
Tool is dirty.
Adjust work contacting element.
Check fuel cell and replace as required.
Press work contacting element against
workpiece for one minute. Pull trigger. If
fastener does not drive, there is a leak that
requiresservice.
Adjust work-contacting element. Readjust
as required when material density or
thickness of material being fastened
changes.
Use only fasteners meeting Paslode®
applications section for fastener types and
sizes recommended for use in Impulse™
tools.
Position follower behind fastener strip and
engage strip.
Clear jam.
Check fuel cell.
Check spark plug wire.
water to remove stubborn debris.
Clean tool.
Normal Stage of Operation
EC I VRESSME LBORPE LB I S SOPMOT PMYS
Tool operated and drove fasteners, but
driver blade did not return to up position.
Combustion chamber does not drop after
tool cycles.
Built-up dirt and debris on driver blade or in
nosebore.
Tool is dirty.
Work-contacting element is bent, or is dirty.
Clean driver blade and nose bore with
degreasercleaner.
Cleantool.
Clean track or replace work-contacting
element.
Troubleshooting
specifications. Check fasteners and
Air filter is dirty, causing tool to overheat. Remove air filter and clean. Use soap and
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www.paslode.ca
 tool will not operate ater ollowin the above service directions, return the tool to an authorized
Paslode representative or service.
or technical support call 1-800-387-6472 or visit our website at www.itwconstruction.ca
o purchase parts, visit our website at www.itwconstruction.ca

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