PI L-402 Series User manual

PI miCos GmbH, Freiburger Strasse 30, 79427 Eschbach, Germany
Phone [phone], Fax [phone], Email [e-mail], www.pi.ws
MP164E
L
-402 Miniature Linear Stage
User Manual
Version: 1.2.0
Date: 2020-06-19
This document describes the following miniature
linear stage with 13 mm (0.5") travel range:

L-402.10DD
with DC motor

L-402.10SD
with stepper motor

The following company names and brands are registered trademarks of
Physik Instrumente (PI) GmbH & Co. KG:
PI®, PIC®, NanoCube®, PICMA®, PIFOC, PILine®, NEXLINE®, PiezoWalk®, PicoCube®, PiezoMove, PIMikroMove,
NEXACT®, Picoactuator®, PInano®, NEXSHIFT®, PITOUCH®, PIMag®, PIHera, Q-Motion®
The patents held by PI can be found in our list at https://www.physikinstrumente.com/en/about-pi/patents.
© 2020 Physik Instrumente (PI) GmbH & Co. KG, Karlsruhe, Germany. The text, photographs, and drawings in
this manual are protected by copyright. With regard thereto, Physik Instrumente (PI) GmbH & Co. KG reserves
all rights. The use of any text, images and drawings is permitted only in part and only when indicating the
source.
Original instructions
First printing: 2020-06-19
Document number: MP164E, MMa, ASt, Version 1.2.0
Subject to change. This manual is superseded by any new release. The latest release is available for download
from our website (p. Fehler! Textmarke nicht definiert.).

1About this Document 1
1.1 Objective and Target Group of this User Manual ...................................................... 1
1.2 Other Applicable Documents ..................................................................................... 1
1.3 Symbols and Typographic Conventions...................................................................... 1
1.4 Figures ........................................................................................................................ 2
1.5 Downloading Manuals................................................................................................ 2
2Safety 3
2.1 Intended Use .............................................................................................................. 3
2.2 General Safety Instructions ........................................................................................ 3
2.2.1 Organizational Measures............................................................................... 3
3Product Description 5
3.1 Model Overview ......................................................................................................... 5
3.2 Product View .............................................................................................................. 5
3.3 Direction of Motion.................................................................................................... 6
3.4 Product Labeling......................................................................................................... 6
3.5 Scope of Delivery........................................................................................................ 7
3.6 Suitable Controllers .................................................................................................... 7
3.7 Technical Features...................................................................................................... 8
3.7.1 Rotary Encoder .............................................................................................. 8
3.7.2 Limit Switches................................................................................................ 8
3.7.3 Reference Switch........................................................................................... 8
4Unpacking 9
5Installation 11
5.1 General Notes on Installation................................................................................... 11
5.2 Attaching the L-402 to a Surface .............................................................................. 12
5.3 Connecting the L-402 to the Protective Earth Conductor........................................ 15
5.4 Affixing the Load to the L-402 .................................................................................. 17
5.5 Connecting the L-402 to a Controller ....................................................................... 18
6Start-Up 19
6.1 General Notes on Start-Up....................................................................................... 19
6.2 Starting up the L-402 ................................................................................................ 20
Contents

7Maintenance 21
7.1 General Notes on Maintenance ............................................................................... 21
7.2 Performing a Maintenance Run ............................................................................... 21
7.3 Cleaning the L-402.................................................................................................... 21
7.4 Manually Moving the Motion Platform.................................................................... 22
8Troubleshooting 23
9Customer Service 25
10 Technical Data 27
10.1 Specifications............................................................................................................ 27
10.1.1 Data Table.................................................................................................... 27
10.1.2 Maximum Ratings........................................................................................ 28
10.1.3 Ambient Conditions and Classifications ...................................................... 29
10.1.4 Limit Switch Specifications .......................................................................... 29
10.1.5 Reference Switch Specifications.................................................................. 29
10.2 Dimensions ............................................................................................................... 30
10.2.1 L-402.10DD .................................................................................................. 30
10.2.2 L-402.10SD................................................................................................... 31
10.2.3 Hole Pattern of the Motion Platform .......................................................... 32
10.3 Pin Assignment ......................................................................................................... 33
10.3.1 HD D-Sub 26 (m) .......................................................................................... 33
10.4 Tightening Torque for Screws, ISO 4762 - A2........................................................... 35
11 Old Equipment Disposal 37
12 EU Declaration of Conformity 39

1 About this Document
L-402 Mniature Stage MP164E Version: 1.2.0 1
1.1 Objective and Target Group of this User Manual
This user manual contains the required information on the intended use of the L-402.
Basic knowledge of closed-loop systems, motion control concepts, and applicable safety
measures is assumed.
1.2 Other Applicable Documents
The devices and software tools from PI that are mentioned in this documentation are described
in separate manuals.
Product Document
L-402 MP146EK Short Instructions for Positioners with
Electric Motors
C-884 DC Motor Controller MS213E User Manual
C-663.12 Stepper Motor Controller MS241E User Manual
C-863.12 DC Motor Controller MS249E User Manual
The latest versions of the user manuals are available for download on our website (p. Fehler!
Textmarke nicht definiert.).
1.3 Symbols and Typographic Conventions
The following symbols and typographic conventions are used in this user manual:
CAUTION
Dangerous situation
If not avoided, the dangerous situation will result in minor injury.
Actions to take to avoid the risk.
NOTICE
Dangerous situation
If not avoided, the dangerous situation will result in damage to equipment.
Actions to take to avoid the risk.
1
About this Document

1 About this Document
2 Version: 1.2.0 MP164E L-402 Mniature Stage
INFORMATION
Information for easier handling, tricks, tips, etc.
Symbol/Label Meaning
1.
2.
Action consisting of several steps whose sequential order must be observed
Action consisting of one or several steps whose sequential order is irrelevant
Lists
p. 5 Cross-reference to page 5
RS-232 Labeling of an operating element on the product (example: socket of the RS-
232 interface)
1.4 Figures
For better understandability, the colors, proportions and degree of detail in illustrations can
deviate from the actual circumstances. Photographic illustrations may also differ and must not
be seen as guaranteed properties.
1.5 Downloading Manuals
INFORMATION
If a manual is missing or there are problems with downloading:
Contact our customer service department (p. Fehler! Textmarke nicht definiert.).
Downloading manuals
1. Open the website www.pi.ws.
2. Search the website for the product number (e.g., C-885).
3. Click the corresponding product to open the product detail page.
4. Click the Downloads tab.
The manuals are shown under Documentation.
5. Click the desired manual and fill out the inquiry form.
The download link will then be sent to the email address entered.

2 Safety
L-402 Mniature Stage MP164E Version: 1.2.0 3
2.1 Intended Use
The L-402 is a laboratory device as defined by DIN EN 61010-1. It is intended for indoor use and
use in an environment which is free of dirt, oil, and lubricants.
In accordance with its design, the L-402 is intended for single-axis positioning, adjusting and
shifting of loads at different velocities.
The intended use of the L-402 is only possible when installed and in conjunction with a suitable
controller. The controller is not included in the scope of delivery of the L-402.
2.2 General Safety Instructions
The L-402 is built according to state-of-the-art technology and recognized safety standards.
Improper use of the L-402 may result in personal injury and/or damage to the L-402.
Only use the L-402 for its intended purpose, and only use it if it is in good working
order.
Read the user manual.
Immediately eliminate any faults and malfunctions that are likely to affect safety.
The operator is responsible for correct installation and operation of the L-402.
2.2.1 Organizational Measures
User Manual
Always keep this user manual available when using the L-402.
The latest versions of the user manuals are available on our website (p. Fehler!
Textmarke nicht definiert.) for download.
Add all information from the manufacturer such as supplements or technical notes to
the user manual.
If you give the L-402 to other users, also include this user manual as well as all other
relevant information provided by the manufacturer.
Only use the device on the basis of the complete user manual. Missing information due
to an incomplete user manual can result in minor injury and damage to equipment.
Only install and operate the L-402 after you have read and understood this user
manual.
2
Safety

2 Safety
4 Version: 1.2.0 MP164E L-402 Mniature Stage
Personnel Qualification
The L-402 may only be installed, started up, operated, maintained, and cleaned by authorized
and appropriately qualified personnel.

3 Product Description
L-402 Mniature Stage MP164E Version: 1.2.0 5
3.1 Model Overview
Order number Product name
L-402.10SD Miniature linear stage, 22 mm width, stepper motor, 13 mm travel range
L-402.10DD Miniature linear stage, 22 mm width, DC motor, 13 mm travel range
3.2 Product View
Figure 1: Parts of the L-402: above: L-402.10DD, below L-402.10SD (detail)
1HD D-Sub 26 connector
2Ferrite
3Motor cable
4Motor
5Drive screw
6Base body
7Platform
8Protective earth connection
3
Product Description

3 Product Description
6 Version: 1.2.0 MP164E L-402 Mniature Stage
3.3 Direction of Motion
Figure 2: Direction of motion
X Direction of motion on positive command
3.4 Product Labeling
Figure 3: Product labeling
X